CN105672039A - 发泡无纺壁纸制备工艺 - Google Patents

发泡无纺壁纸制备工艺 Download PDF

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CN105672039A
CN105672039A CN201610016973.3A CN201610016973A CN105672039A CN 105672039 A CN105672039 A CN 105672039A CN 201610016973 A CN201610016973 A CN 201610016973A CN 105672039 A CN105672039 A CN 105672039A
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slurry
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何利
杜冰
苗进勇
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Xinxiang Shengmei Wallpaper Co Ltd
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Abstract

本发明涉及一种发泡无纺壁纸制备新工艺，属装饰材料领域。其以无纺壁纸为基材，采用激光雕刻凹版印刷三层发泡浆料，经高温软化，再用手工雕刻压花辊精准套压，冷却成型。与传统无纺发泡墙纸相比，该工艺制备的发泡无纺壁纸发泡80丝以上，凹凸感强烈。且发泡表面平整，压纹清晰，纹理细腻，不易脱落。产品透气性好，不易霉变，绿色环保。

Description

发泡无纺壁纸制备工艺
技术领域
本发明涉及一种发泡无纺壁纸制备工艺，属装饰材料领域。
背景技术
壁纸是现在装饰中最为流行的一种软体装饰，因为它的简单、方便给家居生活带来更舒适，更自然的生活氛围。壁纸种类繁多，有木纤维壁纸、纯纸壁纸、无纺布壁纸、PVC壁纸等。无纺布壁纸是受广大消费者喜爱的产品，它是采用纯天然植物纤维制作而成，方便透气，无甲醛，防水防潮，能有效调节室内空气湿度，具有隔音降噪、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、可循环再用，手感亲和自然等优点，但不容易清洗。改进后的发泡壁纸以纸、无纺布或PVC做基材，涂有含发泡剂的PVC糊状树脂，经印花后再加热发泡，制成不同基材的发泡壁纸，有凹凸感，手感柔软。通常分为高发泡印花、低发泡印花和发泡印花压花等品种。相比PVC做基材的发泡无纺壁纸，以无妨布为基材的发泡壁纸，具有更优越的环保优势。但传统无纺发泡墙纸，因未采用压花辊精压成型，其发泡孔表面粗糙，易脱落，发泡高度一般为40~50丝左右，立体感差。在装饰盛行、要求较高的环境下，目前急需对发泡无纺壁纸制备工艺进行改进，满足消费者需求。
发明内容
本发明目的在于提供一种发泡无纺壁纸制备新工艺，提高发泡无纺壁纸质量，使得发泡无纺壁纸立体感强、表面平整，压纹清晰，纹理细腻，不易脱落。
为实现本发明目的，技术方案如下。
该发泡无纺壁纸制备新工艺，以无纺壁纸为基材，采用如下工艺制备。
1.制备发泡浆料A：先称取增塑剂、稳定剂、降粘剂入桶，低速搅拌后再加入糊树脂、碳酸钙、钛白粉，中速搅拌，再加入微球粉，低速后，慢慢提至高速搅拌，测试桶温为35-40℃时应停止搅拌。制备发泡浆料B:先称取增塑剂、稳定剂、降粘剂入桶，低速搅拌后再加入糊树脂、碳酸钙、钛白粉，中速搅拌，再加入AC粉，低速搅拌后，慢慢提至高速搅拌，测试桶温为35-40℃时应停止搅拌。
2.印刷生产：
（1）.将表面平整，短纤无纺纸采用网纹版辊水墨打底印刷，版间温度180℃；
（2）.然后涂覆发泡浆料A，采用激光雕刻凹版印刷第一层发泡浆料，版间温度200℃，烘干，不发泡；
（3）.涂覆发泡浆料B，采用激光雕刻凹版印刷第二层发泡浆料，版间温度200℃，烘干，不发泡；
（4）.再涂覆发泡浆料B，采用激光雕刻凹版印刷第三层发泡浆料，版间温度200℃，烘干，不发泡；
（5）.在发泡浆料上套印各种水墨，版间温度180-190℃，烘干；
（6）.以35米/分的车速进入烘箱200℃—210℃阶梯加热发泡；
（7）.精准压花，冷却、分裁、包装。
所述发泡浆料的配比：以重量份计，
浆料A：增塑剂100~110
聚氯乙烯糊树脂150~160
微球粉20~25
稳定剂4~5
钛白粉25~30
碳酸钙100~120
降粘剂5~10
浆料B:
增塑剂100~120
聚氯乙烯糊树脂160~170
AC4~5
稳定剂4~5
钛白粉15-20
碳酸钙130~150
降粘剂10~20，
所述增塑剂选DOP（邻苯二甲酸二辛脂）；所述降粘剂选低硫低芳烃类溶剂（D60）；AC为偶氮二甲酰胺；稳定剂选钾锌复合稳定剂。
本发明原理在于：增塑剂有液化的作用，能增加壁纸的柔软性；聚氯乙烯糊树脂能增加壁纸附着力；AC具有发泡作用；微球粉能使壁纸膨胀形成微球；稳定剂能防止PVC在加热中过度分解和促进发泡；钛白粉能增加壁纸的白度和遮盖力；碳酸钙作为填充料，降低制品成本；降粘剂能调整制品粘度，便于印刷。
与传统壁纸相比，本发明激光雕刻凹版印刷三层发泡浆料，具有如下优点。
1.发泡高：传统无纺发泡墙纸，发泡高度一般为40~50丝左右，而本工艺生产的产品一般为80丝以上，凹凸感强烈。
2.发泡表面平整，传统无纺发泡墙纸，因未采用压花辊精压成型，所以其发泡孔形成表面粗糙，易脱落，而本工艺生产的产品因采用压花辊精压成型，其表面平整，压纹清晰，纹理细腻，不易脱落。产品透气性好，不易霉变，绿色环保。
附图说明
图1为本发明工艺路线图。
具体实施方式
为对本发明进行更好地说明，举实施例如下。
实施例1
该新型发泡无纺壁纸发泡浆料的配比：以重量份计，
浆料A：增塑剂100
聚氯乙烯糊树脂160
微球粉20
稳定剂5
钛白粉25
碳酸钙120
降粘剂5
浆料B:
增塑剂120
聚氯乙烯糊树脂160
AC4
稳定剂5
钛白粉15
碳酸钙150
降粘剂10，
所述增塑剂选DOP（邻苯二甲酸二辛脂）；所述降粘剂选低硫低芳烃类溶剂（D60）；AC为偶氮二甲酰胺；稳定剂选钾锌复合稳定剂。
以无纺壁纸为基材，制备工艺如下。
1.制备发泡浆料A：按上述配比称取增塑剂、稳定剂、降粘剂入桶，低速搅拌5分钟后再加入糊树脂、碳酸钙、钛白粉，中速搅拌30分钟，再加入微球粉，低速搅拌5分钟后，慢慢提至高速搅拌，测试桶温为35-40℃时应停止搅拌。制备发泡浆料B:先称取增塑剂、稳定剂、降粘剂入桶，低速搅拌后再加入糊树脂、碳酸钙、钛白粉，中速搅拌，再加入AC粉，低速后，慢慢提至高速搅拌，测试桶温为40℃时应停止搅拌。
2.印刷生产：
（1）.将表面平整，短纤无纺纸（120G~150G/㎡）采用网纹版辊水墨打底印刷，版间温度180℃，确保水墨无脱落，无粘导辊；
（2）.然后涂覆发泡浆料A，采用激光雕刻凹版印刷第一层发泡浆料，版间温度200℃，烘干，不发泡；
（3）.涂覆发泡浆料B，采用激光雕刻凹版印刷第二层发泡浆料，版间温度200℃，烘干，不发泡；
（4）.再涂覆发泡浆料B，采用激光雕刻凹版印刷第三层发泡浆料，版间温度200℃，烘干，不发泡；
（5）.在发泡浆料上套印各种水墨，版间温度180-190℃，烘干；
（6）.以35米/分的车速进入烘箱200℃—210℃阶梯加热发泡；
（7）.精准压花，冷却、分裁、包装。
实施例2
该新型发泡无纺壁纸发泡浆料的配比：以重量份计，
浆料A：增塑剂1110
聚氯乙烯糊树脂150
微球粉25
稳定剂4
钛白粉30
碳酸钙100
降粘剂10
浆料B:
增塑剂120
聚氯乙烯糊树脂160
AC4
稳定剂5
钛白粉20
碳酸钙130
降粘剂20，
所述增塑剂选DOP（邻苯二甲酸二辛脂）；所述降粘剂选低硫低芳烃类溶剂（D60）；AC为偶氮二甲酰胺；稳定剂选钾锌复合稳定剂。
制备方法如实施例1。

Claims (2)

1.一种发泡无纺壁纸制备工艺，其特征在于，以无纺壁纸为基材，制备工艺如下：
1.制备发泡浆料A：先称取增塑剂、稳定剂、降粘剂入桶，低速搅拌后再加入糊树脂、碳酸钙、钛白粉，中速搅拌，再加入微球粉，低速后，慢慢提至高速搅拌，测试桶温为35-40℃时应停止搅拌；制备发泡浆料B:先称取增塑剂、稳定剂、降粘剂入桶，低速搅拌后再加入糊树脂、碳酸钙、钛白粉，中速搅拌，再加入AC粉，低速搅拌后，慢慢提至高速搅拌，测试桶温为35-40℃时应停止搅拌；
2.印刷生产：
（1）.将表面平整，短纤无纺纸采用网纹版辊水墨打底印刷，版间温度180℃；
（2）.然后涂覆发泡浆料A，采用激光雕刻凹版印刷第一层发泡浆料，版间温度200℃，烘干，不发泡；
（3）.涂覆发泡浆料B，采用激光雕刻凹版印刷第二层发泡浆料，版间温度200℃，烘干，不发泡；
（4）.再涂覆发泡浆料B，采用激光雕刻凹版印刷第三层发泡浆料，版间温度200℃，烘干，不发泡；
（5）.在发泡浆料上套印各种水墨，版间温度180-190℃，烘干；
（6）.以35米/分的车速进入烘箱200℃—210℃阶梯加热发泡；
（7）.精准压花，冷却、分裁、包装；
所述发泡浆料的配比：以重量份计，
浆料A：增塑剂100~110
聚氯乙烯糊树脂150~160
微球粉20~25
稳定剂4~5
钛白粉25~30
碳酸钙100~120
降粘剂5~10
浆料B:
增塑剂100~120
聚氯乙烯糊树脂160~170
AC4~5
稳定剂4~5
钛白粉15-20
碳酸钙130~150
降粘剂10~20，
所述增塑剂选邻苯二甲酸二辛脂；所述降粘剂选低硫低芳烃类溶剂；AC为偶氮二甲酰胺；稳定剂选钾锌复合稳定剂。
2.如权利要求1所述的发泡无纺壁纸制备工艺，其特征在于，选择发泡浆料的配比如下：以重量份计，
浆料A：增塑剂100~110
聚氯乙烯糊树脂150~160
微球粉20~25
稳定剂4~5
钛白粉25~30
碳酸钙100~120
降粘剂5~10
浆料B:
增塑剂100~120
聚氯乙烯糊树脂160~170
AC4~5
稳定剂4~5
钛白粉15-20
碳酸钙130~150
降粘剂10~20，
所述增塑剂选邻苯二甲酸二辛脂；所述降粘剂选低硫低芳烃类溶剂；AC为偶氮二甲酰胺；稳定剂选钾锌复合稳定剂。
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