CN105666852A - Full-automatic card making equipment and production method - Google Patents

Full-automatic card making equipment and production method Download PDF

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Publication number
CN105666852A
CN105666852A CN201610124484.XA CN201610124484A CN105666852A CN 105666852 A CN105666852 A CN 105666852A CN 201610124484 A CN201610124484 A CN 201610124484A CN 105666852 A CN105666852 A CN 105666852A
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CN
China
Prior art keywords
die
pvc sheet
zhang
folded
liao
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Granted
Application number
CN201610124484.XA
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Chinese (zh)
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CN105666852B (en
Inventor
向泽亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN HUAXIN MACHINERY TECHNOLOGY Co Ltd
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SHENZHEN HUAXIN MACHINERY TECHNOLOGY Co Ltd
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Priority to CN201610124484.XA priority Critical patent/CN105666852B/en
Publication of CN105666852A publication Critical patent/CN105666852A/en
Application granted granted Critical
Publication of CN105666852B publication Critical patent/CN105666852B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0028Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention provides full-automatic card making equipment and a production method. The equipment comprises a lifting mechanism, a paging mechanism, a pulling aligning mechanism, an overlapping mechanism, a first pulling mechanism, a cleaning mechanism, a film coating mechanism, an ultrasonic spot welding mechanism and a mold cutting mechanism, wherein the lifting mechanism, the paging mechanism, the pulling aligning mechanism and the overlapping mechanism are sequentially connected; the cleaning mechanism is connected with the film coating mechanism through a second pulling mechanism; the film coating mechanism is connected with the ultrasonic spot welding mechanism through a third pulling mechanism; and the ultrasonic spot welding mechanism is connected with the mold cutting mechanism through a fourth pulling mechanism. By the full-automatic card making equipment and the production method which are provided by the invention, all processes can be finished automatically and efficiently, degraded products are prevented, production efficiency can be improved effectively, and material cost is reduced.

Description

A kind of full-automatic card maker and production method
Technical field
The present invention relates to card maker technical field, in particular to the full-automatic card maker of one and production method.
Background technology
Along with the raising of people's living standard and the quickening of rhythm of life, the PVC card of various form has come into our life. Businessman, in order to various commercial purpose, plans to have made a large amount of member cards, VIP card, accumulating card, purchase card, consumption card, calendar card etc. The card of PVC is all made the conformity certification of the product of oneself company, guarantee card by the enterprise even having, and also has the of service of a lot of enterprises and institutions, has also made card form, be used for improving the image of oneself unit.
Current fabrication technology, finished product card will through data processing, plastic cement, synthesis, Ke Shi, product examine, tens technical process such as individualized, and these techniques complete substantially all in different workshops, different technique also has certain sequencing, and the technique difference completed required for different cards is very big. Complicated technical process needs numerous those skilled in the art to carry out technology controlling and process and quality control, complexity in this kind of flow process also requires that company drops into bigger manpower and materials and supports to a certain extent, and this certainly will limit the research and development of novel process and the complexity of card manufacture.
In present fabrication production method, open for folding, mount in magnetic, overlay film, this kind of production link of spot welding, there is handwork phenomenon in a large number. For a folded technique, under the irradiation of general backlight, people's eye judges the alignment of several PVC sheet by the location mark observed in PVC sheet; For mounting magnetic technique, folded is manually alignd by general with magnetic stripe, then mounts magnetic stripe; For coating technique, it is generally utilize folded of artificial alignment and film, after attaching, artificial cutting clout; For spot-welding technology, it is also desirable to artificial location, clamping, startup welding machine, etc. All too many levels, waste time and energy, and also can cause a lot of substandard products.
Summary of the invention
For above problem, patent object of the present invention is to devise a kind of full-automatic card maker and production method, can complete whole technique automatically and efficiently, prevent the generation of substandard products, can effectively improve production efficiency, reduce Material Cost.
The present invention is achieved by the following technical solutions:
A kind of full-automatic card maker, comprises hoisting appliance, paging mechanism, draws material registration mechanism, Die Zhang mechanism, the first La Liao mechanism (5), cleaning mechanism (6), film-covering mechanism (7), ultrasonic spot welding mechanism (8) and die cutting mechanism (9);Wherein, described hoisting appliance, paging mechanism, draw material registration mechanism, Die Zhang mechanism to connect successively, described hoisting appliance comprises the first hoisting appliance (101), 2nd hoisting appliance (102) and the 3rd hoisting appliance (103), described paging mechanism comprises the first paging mechanism (201), 2nd paging mechanism (202) and the 3rd paging mechanism (203), described drawing expects that registration mechanism comprises first and draws material registration mechanism (301), 2nd draws material registration mechanism (302) and the 3rd to draw material registration mechanism (303), described Die Zhang mechanism comprises the first Die Zhang mechanism (401), 2nd Die Zhang mechanism (402) and the 3rd Die Zhang mechanism (403), described first Die Zhang mechanism (401), 2nd Die Zhang mechanism (402) and the 3rd Die Zhang mechanism (403) are connected successively by the first La Liao mechanism (5),
Described 3rd Die Zhang mechanism (403) connects described cleaning mechanism (6) by the 2nd La Liao mechanism (10), described cleaning mechanism (6) connects described film-covering mechanism (7) by the 2nd La Liao mechanism (10), described film-covering mechanism (7) connects described ultrasonic spot welding mechanism (8) by the 3rd La Liao mechanism (11), and described ultrasonic spot welding mechanism (8) connects described die cutting mechanism (9) by the 4th La Liao mechanism (12).
Further, die cutting mechanism of the present invention (9) is connected with finished product collection box (13).
Further, hoisting appliance lifting gantry of the present invention and to level detection sensor.
Further, of the present invention draw material registration mechanism to be used for the position to material to adjust and transfer described material to described Die Zhang mechanism.
The present invention also provides a kind of fabrication method of full-automatic card maker, specifically comprises the steps:
Step (1): place PVC sheet material respectively to, on the lifting gantry of three hoisting appliances, control lifting gantry vertical ascent, when the PVC sheet of the superiors being detected to level detection sensor, stops;
Step (2): paging mechanism drives vacuum suction nozzle component to hold PVC sheet, upwards lifts and transfers forward PVC sheet, until being detected by the sensor in front end, stopping and putting down PVC sheet;
Step (3): draw material registration mechanism to drive vacuum plate sucking to hold PVC sheet, the position of the PVC sheet adsorbed is adjusted, until sensor detects the detection square hole in PVC sheet, stops and putting down PVC sheet in Die Zhang mechanism;
Step (4): 1 PVC sheet is transplanted on the 2nd Die Zhang mechanism from the first Die Zhang mechanism by the first La Liao mechanism; 2 PVC sheet stacked in 2nd Die Zhang mechanism are transplanted on the 3rd Die Zhang mechanism simultaneously;
Step (5): 3 PVC sheet stacked are transferred to cleaning mechanism from the 3rd Die Zhang mechanism by the 2nd La Liao mechanism, and it extend in the middle of the roller of film-covering mechanism through cleaning mechanism, cleaning mechanism utilizes dedusting roller and cleaning adhesive tape, removes the foul on a folded PVC sheet surface;
Step (6): the 3rd La Liao mechanism clamps through the folded front end opening PVC sheet of overlay film roller, and the accurate position folded will opened PVC sheet and be pulled in ultrasonic spot welding mechanism, stops, thus completes the folded overlay film opening PVC sheet;
Step (7): the cylinder of ultrasonic spot welding mechanism drives elastic press, compresses folded, subsequently ultrasonic bonding head decline, completes the spot welding of a folded PVC sheet;
Step (8): the clamp of the 4th La Liao mechanism, clamp the folded PVC sheet after spot welding, drag a folded PVC sheet and be transplanted on die cutting mechanism, and utilize clamp rear end, by the folded release platform completed on die cutting mechanism, landing enters finished product collection box.
The full-automatic card maker of the present invention and production method, utilize machine automatically to locate, revise, and clamping, automatically detects, can complete whole technological action automatically and efficiently, the generation of prevention substandard products. Thus effectively improve production efficiency, reduce Material Cost.
Accompanying drawing explanation
Referring to accompanying drawing, embodiments of the present invention is further illustrated, wherein:
Fig. 1 is the structure iron of a kind of full-automatic card maker of the present invention;
Fig. 2 is the schema of a kind of full-automatic fabrication method of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
The present invention proposes a kind of full-automatic card maker, refer to Fig. 1, comprise hoisting appliance, paging mechanism, draw material registration mechanism, Die Zhang mechanism, the first La Liao mechanism 5, cleaning mechanism 6, film-covering mechanism 7, ultrasonic spot welding mechanism 8 and die cutting mechanism 9, wherein, described hoisting appliance, paging mechanism, draw material registration mechanism, Die Zhang mechanism to connect successively, described hoisting appliance comprises the first hoisting appliance 101, 2nd hoisting appliance 102 and the 3rd hoisting appliance 103, described paging mechanism comprises the first paging mechanism 201, 2nd paging mechanism 202 and the 3rd paging mechanism 203, described drawing expects that registration mechanism comprises first and draws material registration mechanism 301, 2nd draws material registration mechanism 302 and the 3rd to draw material registration mechanism 303, described Die Zhang mechanism comprises the first Die Zhang mechanism 401, 2nd Die Zhang mechanism 402 and the 3rd Die Zhang mechanism 403, described first Die Zhang mechanism 401, 2nd Die Zhang mechanism 402 and the 3rd Die Zhang mechanism 403 are connected successively by the first La Liao mechanism 5,
Described 3rd Die Zhang mechanism 403 connects described cleaning mechanism 6 by the 2nd La Liao mechanism 10, described cleaning mechanism 6 connects described film-covering mechanism 7 by the 2nd La Liao mechanism 10, described film-covering mechanism 7 connects described ultrasonic spot welding mechanism 8 by the 3rd La Liao mechanism 11, and described ultrasonic spot welding mechanism 8 connects described die cutting mechanism 9 by the 4th La Liao mechanism 12.
Described die cutting mechanism 9 is connected with finished product collection box 13.
Described hoisting appliance comprises lifting gantry and arrives level detection sensor; Described paging mechanism comprises vacuum suction nozzle component, is used for convey materials; Described draw material registration mechanism to be used for the position to material to adjust and transfer described material to described Die Zhang mechanism.
The present invention also provides a kind of fabrication method utilizing above-mentioned full-automatic card maker, refers to Fig. 2, comprises the steps:
Step (1): place PVC sheet material respectively to, on the lifting gantry of three hoisting appliances, control lifting gantry vertical ascent, when the PVC sheet of the superiors being detected to level detection sensor, stops;
Step (2): paging mechanism drives vacuum suction nozzle component to hold PVC sheet, upwards lifts and transfers forward PVC sheet, until being detected by the sensor in front end, stopping and putting down PVC sheet;
Step (3): draw material registration mechanism to drive vacuum plate sucking to hold PVC sheet, the position of the PVC sheet adsorbed is adjusted, until sensor detects the detection square hole in PVC sheet, stops and putting down PVC sheet in Die Zhang mechanism;
Step (4): 1 PVC sheet is transplanted on the 2nd Die Zhang mechanism from the first Die Zhang mechanism by the first La Liao mechanism; 2 PVC sheet stacked in 2nd Die Zhang mechanism are transplanted on the 3rd Die Zhang mechanism simultaneously;
Step (5): 3 PVC sheet stacked are transferred to cleaning mechanism from the 3rd Die Zhang mechanism by the 2nd La Liao mechanism, and it extend in the middle of the roller of film-covering mechanism through cleaning mechanism, cleaning mechanism utilizes dedusting roller and cleaning adhesive tape, removes the foul on a folded PVC sheet surface;
Step (6): the 3rd La Liao mechanism clamps through the folded front end opening PVC sheet of overlay film roller, and the accurate position folded will opened PVC sheet and be pulled in ultrasonic spot welding mechanism, stops, thus completes the folded overlay film opening PVC sheet;
Step (7): the cylinder of ultrasonic spot welding mechanism drives elastic press, compresses folded, subsequently ultrasonic bonding head decline, completes the spot welding of a folded PVC sheet;
Step (8): the clamp of the 4th La Liao mechanism, clamp the folded PVC sheet after spot welding, drag a folded PVC sheet and be transplanted on die cutting mechanism, and utilize clamp rear end, by the folded release platform completed on die cutting mechanism, landing enters finished product collection box.
Die cutting mechanism both sides, part unnecessary for folded two is wiped out by cutting mould, and the stub bar cut falls into waste product collection box.
The full-automatic card maker of the present invention and production method, utilize machine automatically to locate, revise, and clamping, automatically detects, can complete whole technological action automatically and efficiently, the generation of prevention substandard products. Thus effectively improve production efficiency, reduce Material Cost.
The above the specific embodiment of the present invention, does not form limiting the scope of the present invention. Any various other made according to the technical conceive of the present invention change and distortion accordingly, all should be included in the protection domain of the claims in the present invention.

Claims (5)

1. a full-automatic card maker, it is characterized in that, comprise hoisting appliance, paging mechanism, draw material registration mechanism, Die Zhang mechanism, the first La Liao mechanism (5), cleaning mechanism (6), film-covering mechanism (7), ultrasonic spot welding mechanism (8) and die cutting mechanism (9), wherein, described hoisting appliance, paging mechanism, draw material registration mechanism, Die Zhang mechanism to connect successively, described hoisting appliance comprises the first hoisting appliance (101), 2nd hoisting appliance (102) and the 3rd hoisting appliance (103), described paging mechanism comprises the first paging mechanism (201), 2nd paging mechanism (202) and the 3rd paging mechanism (203), described drawing expects that registration mechanism comprises first and draws material registration mechanism (301), 2nd draws material registration mechanism (302) and the 3rd to draw material registration mechanism (303), described Die Zhang mechanism comprises the first Die Zhang mechanism (401), 2nd Die Zhang mechanism (402) and the 3rd Die Zhang mechanism (403), described first Die Zhang mechanism (401), 2nd Die Zhang mechanism (402) and the 3rd Die Zhang mechanism (403) are connected successively by the first La Liao mechanism (5),
Described 3rd Die Zhang mechanism (403) connects described cleaning mechanism (6) by the 2nd La Liao mechanism (10), described cleaning mechanism (6) connects described film-covering mechanism (7) by the 2nd La Liao mechanism (10), described film-covering mechanism (7) connects described ultrasonic spot welding mechanism (8) by the 3rd La Liao mechanism (11), and described ultrasonic spot welding mechanism (8) connects described die cutting mechanism (9) by the 4th La Liao mechanism (12).
2. the full-automatic card maker of one according to claim 1, it is characterised in that, described die cutting mechanism (9) is connected with finished product collection box (13).
3. the full-automatic card maker of one according to claim 1, it is characterised in that, described hoisting appliance lifting gantry and to level detection sensor.
4. the full-automatic card maker of one according to claim 1, it is characterised in that, described in draw material registration mechanism to be used for the position to material to adjust and transfer described material to described Die Zhang mechanism.
5. one kind utilizes the fabrication method of the full-automatic card maker described in the arbitrary item of claim 1-4, it is characterised in that, comprise the steps:
Step (1): place PVC sheet material respectively to, on the lifting gantry of three hoisting appliances, control lifting gantry vertical ascent, when the PVC sheet of the superiors being detected to level detection sensor, stops;
Step (2): paging mechanism drives vacuum suction nozzle component to hold PVC sheet, upwards lifts and transfers forward PVC sheet, until being detected by the sensor in front end, stopping and putting down PVC sheet;
Step (3): draw material registration mechanism to drive vacuum plate sucking to hold PVC sheet, the position of the PVC sheet adsorbed is adjusted, until sensor detects the detection square hole in PVC sheet, stops and putting down PVC sheet in Die Zhang mechanism;
Step (4): 1 PVC sheet is transplanted on the 2nd Die Zhang mechanism from the first Die Zhang mechanism by the first La Liao mechanism; 2 PVC sheet stacked in 2nd Die Zhang mechanism are transplanted on the 3rd Die Zhang mechanism simultaneously;
Step (5): 3 PVC sheet stacked are transferred to cleaning mechanism from the 3rd Die Zhang mechanism by the 2nd La Liao mechanism, and it extend in the middle of the roller of film-covering mechanism through cleaning mechanism, cleaning mechanism utilizes dedusting roller and cleaning adhesive tape, removes the foul on a folded PVC sheet surface;
Step (6): the 3rd La Liao mechanism clamps through the folded front end opening PVC sheet of overlay film roller, and the accurate position folded will opened PVC sheet and be pulled in ultrasonic spot welding mechanism, stops, thus completes the folded overlay film opening PVC sheet;
Step (7): the cylinder of ultrasonic spot welding mechanism drives elastic press, compresses folded, subsequently ultrasonic bonding head decline, completes the spot welding of a folded PVC sheet;
Step (8): the clamp of the 4th La Liao mechanism, clamp the folded PVC sheet after spot welding, drag a folded PVC sheet and be transplanted on die cutting mechanism, and utilize clamp rear end, by the folded release platform completed on die cutting mechanism, landing enters finished product collection box.
CN201610124484.XA 2016-03-04 2016-03-04 A kind of full-automatic card maker and production method Expired - Fee Related CN105666852B (en)

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Application Number Priority Date Filing Date Title
CN201610124484.XA CN105666852B (en) 2016-03-04 2016-03-04 A kind of full-automatic card maker and production method

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Application Number Priority Date Filing Date Title
CN201610124484.XA CN105666852B (en) 2016-03-04 2016-03-04 A kind of full-automatic card maker and production method

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CN105666852A true CN105666852A (en) 2016-06-15
CN105666852B CN105666852B (en) 2018-04-17

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103042810A (en) * 2012-12-28 2013-04-17 北京握奇数据系统有限公司 Card manufacturing method
CN203228404U (en) * 2012-11-13 2013-10-09 深圳市华鑫精工机械技术有限公司 Spot-welding machine equipment of PVC (Polyvinyl Chloride) sheets
CN103679244A (en) * 2012-09-25 2014-03-26 东莞锐发智能卡科技有限公司 A non-contact intelligent card and a producing method thereof
CN204322403U (en) * 2014-12-05 2015-05-13 东莞市乐鑫塑胶制品有限公司 The production of small size synthetic resin sheet, placement, stacking automated system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103679244A (en) * 2012-09-25 2014-03-26 东莞锐发智能卡科技有限公司 A non-contact intelligent card and a producing method thereof
CN203228404U (en) * 2012-11-13 2013-10-09 深圳市华鑫精工机械技术有限公司 Spot-welding machine equipment of PVC (Polyvinyl Chloride) sheets
CN103042810A (en) * 2012-12-28 2013-04-17 北京握奇数据系统有限公司 Card manufacturing method
CN204322403U (en) * 2014-12-05 2015-05-13 东莞市乐鑫塑胶制品有限公司 The production of small size synthetic resin sheet, placement, stacking automated system

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