CN105619971B - A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper - Google Patents

A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper Download PDF

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CN105619971B
CN105619971B CN201610173994.6A CN201610173994A CN105619971B CN 105619971 B CN105619971 B CN 105619971B CN 201610173994 A CN201610173994 A CN 201610173994A CN 105619971 B CN105619971 B CN 105619971B
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wall paper
molecular weight
weight polyethylene
parts
surface layer
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CN105619971A (en
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陈志华
张炜栋
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Nantong Textile Vocational Technology College
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Nantong Textile Vocational Technology College
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/73—Hydrophobic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B32B2607/02—Wall papers, wall coverings

Abstract

The invention discloses a kind of production methods of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper, the wall paper is composite wall cloth, including ultra-high molecular weight polyethylene nonwoven layers and wall paper surface layer, composite wall cloth surface layer on the outer surface of the ultra-high molecular weight polyethylene nonwoven layers；Concrete operations are as follows：According to customer demand, the big elaborate pattern tissue of organization design is carried out to wall paper surface layer fabric by the way of graph scanning and formulates reasonable process parameter, winder, warping, weaving, self-cleaning finishing are carried out to wall paper surface layer fabric, finally bonded jacquard fabrics wall paper surface layer and the bottom of ultra-high molecular weight polyethylene non-woven fabrics using complex technique.The present invention uses small jacquard Digital design technique, it is had an optimistic view of by the market prospects of designing and developing out of the combination of different material, fabric structure, the personalized high-precision digital yarn-dyed jacquard wall paper with special surfaces effects such as bumps, embossments that product development relatively lags behind, meets the requirement that fashionable dress fabric pursues individual character.

Description

A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper
Technical field
The invention belongs to wall paper manufacturing technology fields, and in particular to a kind of functional form environmental protection high-precision digital yarn-dyed jacquard wall The production method of cloth.
Background technology
Current indoor construction decoration pursues " green " trend of beautiful environmental protection, and indoor wall decoration widely uses Metope patch examination material such as wallpaper, wall paper etc..Wherein fabric trim wall paper product is with its unique tender texture and special color Effect, to interior bring a kind of warm, happy and auspicious atmosphere, in addition the environmental protection characteristic of itself and have been favored by people.Develop ring Guarantor's type fabric wall paper, not only improves the quality of house, meets people to some extent and wanted to different spaces and different-style It asks, while most importantly can avoid traditional metope and fitting up to pollution caused by interior.The wall paper of existing traditional technology is anti- Water, mould proof, prevention against water-logging, automatically cleaning etc. function are insufficient, and flatness is bad.In consideration of it, developing the functional form environmental protection of the present invention High-precision digital yarn-dyed jacquard wall paper.
Invention content
Goal of the invention：The purpose of the present invention is being directed to existing wall paper single varieties, functional poor, waterproof, fungicidal properties are poor, The technologies short slab such as easy to aging provides a kind of beauty, antibacterial, mould proof, Water-proof and oil-proof, antifouling, antistatic, sound insulation, heat-insulated, ventilative Durable environmentally friendly high-precision digital yarn-dyed jacquard wall paper and its production method.
Technical solution：A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper, the wall paper is multiple Close wall paper, including ultra-high molecular weight polyethylene nonwoven layers and wall paper surface layer, the appearance of the ultra-high molecular weight polyethylene nonwoven layers Composite wall cloth surface layer on face；Concrete operations are as follows：Big elaborate pattern is carried out to wall paper surface layer fabric by the way of graph scanning Organization design and formulation reasonable process parameter carry out winder, warping, weaving, self-cleaning finishing, last profit to wall paper surface layer fabric Jacquard fabrics wall paper surface layer and the bottom of ultra-high molecular weight polyethylene non-woven fabrics are bonded with complex technique；
Described to be bonded as being bonded using polyurethane resin gluing agent, polyurethane resin gluing agent includes following parts by weight The component of number content：S-4528 polyurethane resin adhesives are 30-50 parts, and tie layer resins DAC-88H crosslinking agents are 5-10 parts, Crosslinking accelerator AS is 1-10 parts；
Adhesive has preferable electrolyte-resistant, acidproof, alkaline resistance properties, stabilization, mass fraction of solids in 35-40%.
The variation of 1 adhesive each component of table influences adhesive performance
The wall paper surface layer uses ultra-high molecular weight polyethylene mixed yarn to be interwoven for raw material with silk, the wall paper at Product breadth is 145-152cm, and beam of a loom width is 165cm, every meter through a length of 1.1m, warp-wise density is 400-450 roots/10cm, latitude It is 350-400 roots/10cm to density；Mixed yarn includes the component of following parts by weight content：Ultra-high molecular weight polyethylene 5-100 Part, remove 0-95 parts of other fibers of the superhigh molecular weight polyethylene fibers；Other described fibers include following component：Cotton is glued One or more of glue, terylene, acrylic fibers；Have more using the ultra-high molecular weight polyethylene mixed yarn that said ratio is prepared Cohesive force between good fiber, more preferably fracture strength, gas permeability.
As an optimization：Fabric structure, the design of fabric color effect：By weaving, CAD system is designed, using figure Shape scans big figured texture weave design method, is drawn a design with color matching stimulated replacement, different filling yarn raw material colors is arranged in systems, The quick design and graphic simulation realized.
As an optimization：Winder：By the mixed yarn containing ultra-high molecular weight polyethylene selected according to the ratio and colored silk filament winder；Institute It is one kind in 12s, 24s, 32s, 40s to state mixed yarn fineness of yarn；Winder uses the automatic network of Savio XCL automatic winding types Cylinder machine, winder speed are 560-620m/min, the clear technique of electricity：Cotton knot is 250-300%, short slub be 200%-220% × 2cm, long slubbing are 35-45% × 40cm, and long details is -30%-35% × 40cm, and bobbin volume density is 0.5g/cm.
Percentage represent yarn defect thickness (fault diameter be raw yarn multiple+be it is thick ,-be thin), length representative fault is long Degree.
Basic appearance can be compared except the removing of large yarn defect using the setting in this section, the density that surface sludge ice is formed Fault smaller and that appearance is larger can equally remove, while ensure winder engine efficiency between 70%-80%, and 10 myriametres cut defect Control 50 or less.
As an optimization：Warping；Using ZA type sectional warpers, workshop humid control is in 60%-70%, and temperature is in 24-30 DEG C, tension in Warping 6.8-7.3cN, beaming tension is 10-12cN.
As an optimization：Weaving；It is woven using the ZAX air-jet looms of Tianjin field coltfoal, weaving process parameter opening time is 270-290 °, loom rotating speed is 430-480rmin-1, back beam height is -2, and it is 280-300 ° that auxiliary spray, which terminates the time, it is auxiliary spray every Away from for 6.0-7.0cm, warp tension 3.3-3.8KN.
Warp thread use ultra-high molecular weight polyethylene mixed yarn have larger intensity, fineness is thin, surface is smooth and silk Cohesive force is small when intertexture, and fabric compactness is big, and warp tension is big, occurs through the more phenomenon of weft breakage.Weaving process parameter Setting meet " middle tension, early wefting insertion, early arrivals, the middle back rest, middle warp stop frame, dividing sinker uniformly, thwack latitude, raising shed open it is clear The technological principle of degree ".Warp tension difference is larger above and below avoiding, and causes to break end more, reduces staplings, improves loom efficiency.
As an optimization：Self-cleaning finishing：Self-cleaning finishing passes through following technological process：Roll finishing agent → drying → setting； The setting temperature is：80 DEG C~110 DEG C, fixing time 1min；Self-cleaning finishing agent includes following parts by weight content Component：It is 0.5-1 parts that PS-b-PAA reverse micelles, which load nano-ZnO, and PHOBOL CP-DL fabric protective agents are 30-50 parts, acetic acid It is 3-5 parts, MgCl2Catalyst is 0.5-2 parts, and terminal groups blocked isocyanate class crosslinking agent is 5-10 parts.
2 ultra violet lamp difference finishing agent wall paper of table cleans situation
As an optimization：It is 15- that the bottom of the non-woven fabrics, which uses ultra-high molecular weight polyethylene nonwoven layers, finished product grammes per square metre, 40g/m2, thickness 0.05-0.35mm, breadth 1.5-1.8m；The non-woven fabrics is mould proof, Water-proof and oil-proof, antifouling, and superelevation point Sub- weight polyethylene fiber itself strength is big, has more preferably fracture strength.
Advantageous effect：The present invention uses small jacquard Digital design technique, passes through the combination of different material, fabric structure Design and develop out that market prospects are good, what product development relatively lagged behind personalized there are the special surfaces such as bumps, embossment to imitate The high-precision digital yarn-dyed jacquard wall paper of fruit.The present invention have antibacterial, mould proof, Water-proof and oil-proof, antifouling, antistatic, sound insulation, every The functions such as heat solve the defect that existing wall decoration material has a single function, realize safe and environment-friendly, healthy unification, simultaneously Together with small jacquard tissue with color is knitted striped perfect adaptation, fully show the magnificent color of silk and fine texture, meets Fashionable dress pursues the requirement of individual character with fabric.
Specific implementation mode
With reference to specific embodiment, the present invention will be described in detail.
Specific embodiment one：
A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper, the wall paper are composite wall cloth, packet Include ultra-high molecular weight polyethylene nonwoven layers and wall paper surface layer, composite wall on the outer surface of the ultra-high molecular weight polyethylene nonwoven layers Cloth surface layer；Concrete operations are as follows：By the way of graph scanning to wall paper surface layer fabric carry out big elaborate pattern organization design and Reasonable process parameter is formulated, winder, warping, weaving, self-cleaning finishing are carried out to wall paper surface layer fabric, finally utilize complex technique Jacquard fabrics wall paper surface layer and the bottom of ultra-high molecular weight polyethylene non-woven fabrics are bonded；
Described to be bonded as being bonded using polyurethane resin gluing agent, polyurethane resin gluing agent includes following parts by weight The component of number content：S-4528 polyurethane resin adhesives are 30 parts, and tie layer resins DAC-88H crosslinking agents are 5 parts, and crosslinking promotees It it is 1 part into agent AS.
Fabric structure, the design of fabric color effect：By weaving, CAD system is designed, big using graph scanning Figured texture weave design method, is drawn a design with color matching stimulated replacement, is arranged different filling yarn raw material colors in systems, realization it is fast Speed design and graphic simulation.
The wall paper surface layer uses ultra-high molecular weight polyethylene mixed yarn to be interwoven for raw material with silk, the wall paper at Product breadth is 145cm, and beam of a loom width is 165cm, and every meter is 400/10cm through a length of 1.1m, warp-wise density, and latitudinal density is 350/10cm；Mixed yarn includes the component of following parts by weight content：5 parts of ultra-high molecular weight polyethylene, except the superelevation point 1 part of other fibers of sub- weight polyethylene fiber；Other described fibers include following component：One in cotton, viscose glue, terylene, acrylic fibers Kind is several；The ultra-high molecular weight polyethylene mixed yarn being prepared using said ratio has cohesive force between better fiber, More preferably fracture strength, gas permeability.
Winder：By the mixed yarn containing ultra-high molecular weight polyethylene selected according to the ratio and colored silk filament winder；The mixed yarn Fineness of yarn is one kind in 12s, 24s, 32s, 40s；Winder uses Savio XCL automatic winding type automatic winders, network Cylinder speed is 560m/min, the clear technique of electricity：Cotton knot is 250%, and short slub is 200%-220% × 2cm, and long slubbing is 35- 45% × 40cm, long details are -30%-35% × 40cm, and bobbin volume density is 0.5g/cm.
Warping；Using ZA type sectional warper sectional warpers, workshop humid control is 60%, and temperature is at 24 DEG C, warping Tension is 6.8cN, and beaming tension is 10cN.
Weaving；It is woven using the ZAX air-jet looms of the fields Feng coltfoal, weaving process parameter opening time is 270 °, loom Rotating speed is 430rmin-1, back beam height is -2, and the auxiliary spray termination time is 280 °, and auxiliary spray gauge is 6.0cm, and warp tension is 3.3KN。
Self-cleaning finishing：Self-cleaning finishing passes through following technological process：Roll finishing agent → drying → setting；The setting temperature Degree is：80 DEG C, fixing time 1min；Self-cleaning finishing agent includes the component of following parts by weight content：The anti-glue of PS-b-PAA Beam loading nano-ZnO is 0.5 part, and PHOBOL CP-DL fabric protective agents are 30 parts, and acetic acid is 3 parts, MgCl2Catalyst is 0.5 Part, terminal groups blocked isocyanate class crosslinking agent is 5 parts.
It is 15g/m that the bottom of the non-woven fabrics, which uses ultra-high molecular weight polyethylene nonwoven layers, finished product grammes per square metre,2, thickness is 0.05mm, breadth 1.5m；The non-woven fabrics is mould proof, Water-proof and oil-proof, antifouling, and superhigh molecular weight polyethylene fibers itself strength Greatly, there is more preferably fracture strength.
Specific embodiment two：
A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper, the wall paper are composite wall cloth, packet Include ultra-high molecular weight polyethylene nonwoven layers and wall paper surface layer, composite wall on the outer surface of the ultra-high molecular weight polyethylene nonwoven layers Cloth surface layer；Concrete operations are as follows：By the way of graph scanning to wall paper surface layer fabric carry out big elaborate pattern organization design and Reasonable process parameter is formulated, winder, warping, weaving, self-cleaning finishing are carried out to wall paper surface layer fabric, finally utilize complex technique Jacquard fabrics wall paper surface layer and the bottom of ultra-high molecular weight polyethylene non-woven fabrics are bonded；
Described to be bonded as being bonded using polyurethane resin gluing agent, polyurethane resin gluing agent includes following parts by weight The component of number content：S-4528 polyurethane resin adhesives are 50 parts, and tie layer resins DAC-88H crosslinking agents are 10 parts, crosslinking Accelerant A S is 10 parts.
Fabric structure, the design of fabric color effect：By weaving, CAD system is designed, big using graph scanning Figured texture weave design method, is drawn a design with color matching stimulated replacement, is arranged different filling yarn raw material colors in systems, realization it is fast Speed design and graphic simulation.
The wall paper surface layer uses ultra-high molecular weight polyethylene mixed yarn to be interwoven for raw material with silk, the wall paper at Product breadth is 152cm, and beam of a loom width is 165cm, and every meter is 450/10cm through a length of 1.1m, warp-wise density, and latitudinal density is 400/10cm；Mixed yarn includes the component of following parts by weight content：100 parts of ultra-high molecular weight polyethylene removes the superelevation 95 parts of other fibers of molecular weight polyethylene fiber；Other described fibers include following component：In cotton, viscose glue, terylene, acrylic fibers It is one or more of；The ultra-high molecular weight polyethylene mixed yarn being prepared using said ratio is with obvolvent between better fiber Power, more preferably fracture strength, gas permeability.
Winder：By the mixed yarn containing ultra-high molecular weight polyethylene selected according to the ratio and colored silk filament winder；The mixed yarn Fineness of yarn is one kind in 12s, 24s, 32s, 40s；Winder uses Savio XCL automatic winding type automatic winders, network Cylinder speed is 620m/min, the clear technique of electricity：Cotton knot is 300%, and short slub is 200%-220% × 2cm, and long slubbing is 35- 45% × 40cm, long details are -30%--35% × 40cm, and bobbin volume density is 0.5g/cm.
Warping；Using ZA type sectional warper sectional warpers, workshop humid control is 70%, and temperature is at 30 DEG C, warping Tension is 7.3cN, and beaming tension is 12cN.
Weaving；It is woven using the ZAX air-jet looms of Tianjin field coltfoal, weaving process parameter opening time is 290 °, loom Rotating speed is 480rmin-1, back beam height is -2, and the auxiliary spray termination time is 300 °, and auxiliary spray gauge is 7.0cm, and warp tension is 3.8KN。
Self-cleaning finishing：Self-cleaning finishing passes through following technological process：Roll finishing agent → drying → setting；The setting temperature Degree is：110 DEG C, fixing time 1min；Self-cleaning finishing agent includes the component of following parts by weight content：The anti-glue of PS-b-PAA Beam loading nano-ZnO is 1 part, and PHOBOL CP-DL fabric protective agents are 50 parts, and acetic acid is 5 parts, MgCl2Catalyst is 2 parts, end End-block type isocyanates crosslinking agent is 10 parts.
It is 40g/m that the bottom of the non-woven fabrics, which uses ultra-high molecular weight polyethylene nonwoven layers, finished product grammes per square metre,2, thickness is 0.35mm, breadth 1.8m；The non-woven fabrics is mould proof, Water-proof and oil-proof, antifouling, and superhigh molecular weight polyethylene fibers itself strength Greatly, there is more preferably fracture strength.
Specific embodiment three：
A kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper, the wall paper are composite wall cloth, packet Include ultra-high molecular weight polyethylene nonwoven layers and wall paper surface layer, composite wall on the outer surface of the ultra-high molecular weight polyethylene nonwoven layers Cloth surface layer；Concrete operations are as follows：By the way of graph scanning to wall paper surface layer fabric carry out big elaborate pattern organization design and Reasonable process parameter is formulated, winder, warping, weaving, self-cleaning finishing are carried out to wall paper surface layer fabric, finally utilize complex technique Jacquard fabrics wall paper surface layer and the bottom of ultra-high molecular weight polyethylene non-woven fabrics are bonded；
Described to be bonded as being bonded using polyurethane resin gluing agent, polyurethane resin gluing agent includes following parts by weight The component of number content：S-4528 polyurethane resin adhesives are 40 parts, and tie layer resins DAC-88H crosslinking agents are 7 parts, and crosslinking promotees It it is 6 parts into agent AS.
Fabric structure, the design of fabric color effect：By weaving, CAD system is designed, big using graph scanning Figured texture weave design method, is drawn a design with color matching stimulated replacement, is arranged different filling yarn raw material colors in systems, realization it is fast Speed design and graphic simulation.
The wall paper surface layer uses ultra-high molecular weight polyethylene mixed yarn to be interwoven for raw material with silk, the wall paper at Product breadth is 148cm, and beam of a loom width is 165cm, and every meter is 430/10cm through a length of 1.1m, warp-wise density, and latitudinal density is 380/10cm；Mixed yarn includes the component of following parts by weight content：60 parts of ultra-high molecular weight polyethylene, except the superelevation point 45 parts of other fibers of sub- weight polyethylene fiber；Other described fibers include following component：One in cotton, viscose glue, terylene, acrylic fibers Kind is several；The ultra-high molecular weight polyethylene mixed yarn being prepared using said ratio has cohesive force between better fiber, More preferably fracture strength, gas permeability.
Winder：By the mixed yarn containing ultra-high molecular weight polyethylene selected according to the ratio and colored silk filament winder；The mixed yarn Fineness of yarn is one kind in 12s, 24s, 32s, 40s；Winder uses Savio XCL automatic winding type automatic winders, network Cylinder speed is 610m/min, the clear technique of electricity：Cotton knot is 280%, and short slub is 200%-220% × 2cm, and long slubbing is 35- 45% × 40cm, long details are -30%--35% × 40cm, and bobbin volume density is 0.5g/cm.
Warping；Using ZA type sectional warper sectional warpers, workshop humid control is 63%, and temperature is at 27 DEG C, warping Tension is 7.1cN, and beaming tension is 11cN.
Weaving；It is woven using the ZAX air-jet looms of the fields Feng coltfoal, weaving process parameter opening time is 280 °, loom Rotating speed is 460rmin-1, back beam height is -2, and the auxiliary spray termination time is 290 °, and auxiliary spray gauge is 6.4cm, and warp tension is 3.6KN。
Self-cleaning finishing：Self-cleaning finishing passes through following technological process：Roll finishing agent → drying → setting；The setting temperature Degree is：100 DEG C, fixing time 1min；Self-cleaning finishing agent includes the component of following parts by weight content：The anti-glue of PS-b-PAA Beam loading nano-ZnO is 0.7 part, and PHOBOL CP-DL fabric protective agents are 40 parts, and acetic acid is 4 parts, MgCl2Catalyst is 1 part, Terminal groups blocked isocyanate class crosslinking agent is 7 parts.
It is 30g/m that the bottom of the non-woven fabrics, which uses ultra-high molecular weight polyethylene nonwoven layers, finished product grammes per square metre,2, thickness is 0.25mm, breadth 1.7m；The non-woven fabrics is mould proof, Water-proof and oil-proof, antifouling, and superhigh molecular weight polyethylene fibers itself strength Greatly, there is more preferably fracture strength.
The present invention uses small jacquard Digital design technique, is opened by the design of the combination of different material, fabric structure Send out the personalization that market prospects are good, and product development relatively lags behind has the high-precision of the special surfaces effects such as bumps, embossment Number of degrees code yarn-dyed jacquard wall paper.The present invention has the function of antibacterial, mould proof, Water-proof and oil-proof, antifouling, antistatic, sound insulation, heat-insulated etc., It solves the defect that existing wall decoration material has a single function, realizes safe and environment-friendly, healthy unification, while by small jacquard Tissue fully shows the magnificent color of silk and fine texture, meets fashionable dress face together with color knitting striped perfect adaptation Material pursues the requirement of individual character.
The present invention is not limited to above-mentioned preferred forms, anyone can show that other are various under the inspiration of the present invention The product of form, however, make any variation in its shape or structure, it is every that there is skill identical or similar to the present application Art scheme, is within the scope of the present invention.

Claims (7)

1. a kind of production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper, it is characterised in that：The wall paper is multiple Close wall paper, including ultra-high molecular weight polyethylene nonwoven layers and wall paper surface layer, the appearance of the ultra-high molecular weight polyethylene nonwoven layers Composite wall cloth surface layer on face；Concrete operations are as follows：Big elaborate pattern is carried out to wall paper surface layer fabric by the way of graph scanning Organization design and formulation reasonable process parameter carry out winder, warping, weaving, self-cleaning finishing, last profit to wall paper surface layer fabric Jacquard fabrics wall paper surface layer and the bottom of ultra-high molecular weight polyethylene non-woven fabrics are bonded with complex technique；
Described to be bonded as being bonded using polyurethane resin adhesive, adhesive includes the component of following parts by weight content： S-4528 polyurethane resin adhesives are 30-50 parts, and tie layer resins DAC-88H crosslinking agents are 5-10 parts, crosslinking accelerator AS It is 1-10 parts；
The wall paper surface layer uses ultra-high molecular weight polyethylene mixed yarn to be interwoven for raw material with silk, the wall paper finished product width Width is 145-152cm, and beam of a loom width is 165cm, and every meter is 400-450 roots/10cm through a length of 1.1m, warp-wise density, and broadwise is close Degree is 350-400 roots/10cm；Ultra-high molecular weight polyethylene mixed yarn includes the component of following parts by weight content：Supra polymer 5-100 parts of weight northylen removes 0-95 parts of other fibers of the superhigh molecular weight polyethylene fibers；Other described fibers include such as Lower component：One or more of cotton, viscose glue, terylene, acrylic fibers.
2. the production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper according to claim 1, feature exist In：Fabric structure, the design of fabric color effect：By weaving, CAD system is designed, using the big jacquard weave group of graph scanning Design method is knitted, is drawn a design with color matching stimulated replacement, different filling yarn raw material colors, the quick design of realization are set in systems With graphic simulation.
3. the production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper according to claim 1, feature exist In：Winder：By the ultra-high molecular weight polyethylene mixed yarn selected according to the ratio and colored silk filament winder；The superhigh molecular weight polyethylene Alkene mixed yarn fineness of yarn is one kind in 12s, 24s, 32s, 40s；Winder uses the automatic network of Savio XCL automatic winding types Cylinder machine, winder speed are 560-620m/min, and cotton knot 250-300%, short slub is 200%-220% × 2cm, and long slubbing is 35-45% × 40cm, long details are -30%--35% × 40cm, and bobbin volume density is 0.5g/cm.
4. the production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper according to claim 1, feature exist In：Warping；Using ZA type sectional warper sectional warpers, for workshop humid control in 60%-70%, temperature is whole at 24-30 DEG C It is 6.8-7.3cN through tension, beaming tension is 10-12cN.
5. the production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper according to claim 1, feature exist In：Weaving；It is woven using the ZAX air-jet looms of Tianjin field coltfoal, weaving process parameter opening time is 270-290 °, and loom turns Speed is 430-480rmin-1, the auxiliary spray termination time is 280-300 °, and auxiliary spray gauge is 6.0-7.0cm, warp tension 3.3- 3.8KN。
6. the production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper according to claim 1, feature exist In：Self-cleaning finishing：Self-cleaning finishing passes through following technological process：Roll finishing agent → drying → setting；The setting temperature is： 80 DEG C~110 DEG C, fixing time 1min；Self-cleaning finishing agent includes the component of following parts by weight content：PS-b-PAA is anti- It is 0.5-1 parts that micella, which loads nano-ZnO, and PHOBOL CP-DL fabric protective agents are 30-50 parts, and acetic acid is 3-5 parts, MgCl2It urges Agent is 0.5-2 parts, and terminal groups blocked isocyanate class crosslinking agent is 5-10 parts.
7. the production method of functional form environmental protection high-precision digital yarn-dyed jacquard wall paper according to claim 1, feature exist In：It is 15-40g/m that the bottom of the non-woven fabrics, which uses ultra-high molecular weight polyethylene nonwoven layers, finished product grammes per square metre,2, thickness is 0.05-0.35mm, breadth 1.5-1.8m.
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EP0472436A2 (en) * 1990-08-23 1992-02-26 Somar Corporation Improved composite material
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