CN105619971A - Method for producing functional type environment-friendly and high-precision digital yarn-dyed jacquard wall cloth - Google Patents
Method for producing functional type environment-friendly and high-precision digital yarn-dyed jacquard wall cloth Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/21—Anti-static
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/73—Hydrophobic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a method for producing functional type environment-friendly and high-precision digital yarn-dyed jacquard wall cloth. The wall cloth is composite wall cloth and comprises an ultra-high molecular weight polyethylene non-woven fabric layer and a wall cloth surface layer, wherein the wall cloth surface layer is composited on the outer surface of the ultra-high molecular weight polyethylene non-woven layer. The specific operation is as follows: based on requirements of customers, organization design of large-jacquard patterns and formulation of reasonable technological parameters are performed on a fabric of the wall cloth surface layer in a graph scanning manner; winding, warping, weaving and self-cleaning finishing are performed on the fabric of the wall cloth surface layer; finally, the large-jacquard fabric, taken as the wall cloth surface layer, is bonded with the ultra-high molecular weight polyethylene non-woven fabric, adopted as the bottom layer, with a composite technology. According to the method, a large-jacquard digital design technology is adopted, and the personalized high-precision digital yarn-dyed jacquard wall cloth which is provided with special surface effects including sags, crests, embossment and the like, and has a favorable market prospect but relatively lagging product development is designed by composition of different materials and design of the woven fabric structure, and the requirement for the individuality pursuit of fashion fabrics is met.
Description
Technical field
The invention belongs to wall paper manufacturing technology field, it is specifically related to the production method of the digital yarn-dyed jacquard wall paper of a kind of functional type environmental protection high precision.
Background technology
" green " trend attractive in appearance, environmental protection is pursued in current interior decoration decoration, and indoor wall decoration have employed metope widely and pastes examination material such as wallpaper, wall paper etc. Wherein fabric trim wall paper goods are with the tender texture of its uniqueness and special color effect, bring a kind of warm, happy and auspicious atmosphere to indoor, add the environmental protection characteristic of self and are subject to the favor of people. Exploitation environment-friendlytype type fabric wall paper, not only improves the quality of house, meets people to some extent to the requirement of different spaces and different-style, most importantly can avoid the pollution that tradition wall surfacing causes to indoor simultaneously. The wall paper of existing conventional art function in waterproof, mildew-resistant, anti-stain, automatically cleaning etc. is not enough, and planeness is not good. Given this, develop the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision of the present invention.
Summary of the invention
Goal of the invention: it is an object of the invention to for existing wall paper kind single, functional difference, waterproof, fungicidal properties are poor, the easily short plate of technology such as aging, it is provided that a kind of attractive in appearance, antibacterial, mildew-resistant, waterproof, grease proofing, antifouling, anti-electrostatic, sound insulation, the digital yarn-dyed jacquard wall paper of durable environmental protection high precision heat insulation, ventilative and production method thereof.
Technical scheme: the production method of the digital yarn-dyed jacquard wall paper of a kind of functional type environmental protection high precision, described wall paper is composite wall cloth, comprise ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers and wall paper top layer, composite wall cloth top layer on the outside surface of described ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers; Concrete operation is as follows: adopt the mode of graph scanning wall paper surface layer fabric carries out big elaborate pattern organization design and formulates reasonable process parameter, wall paper surface layer fabric is carried out winder, warping, weaves, self-cleaning finishing, finally utilize compounding technology to be bonded by the bottom on jacquard fabrics wall paper top layer and ultrahigh molecular weight polyethylene(UHMWPE) non-woven fabrics;
Described being bonded as utilizes urethane resin sizing agent to bond, urethane resin sizing agent comprises the component of following weight part number content: S-4528 polyurethane resin adhesive is 30-50 part, tie layer resins DAC-88H linking agent is 5-10 part, and crosslinking accelerator AS is 1-10 part;
Sizing agent has good electrolyte-resistant, acidproof, alkaline resistance properties, stable, mass fraction of solids at 35-40%.
Sizing agent performance is affected by each change of component of table 1 sizing agent
Described wall paper top layer adopts ultrahigh molecular weight polyethylene(UHMWPE) union yarn and silk to be that raw material is interwoven, described wall paper Fabric width is 145-152cm, and beam of a loom width is 165cm, and every meter is 1.1m through length, through being 400-450 root/10cm to density, latitudinal density is 350-400 root/10cm; Union yarn comprises the component of following weight part number content: ultrahigh molecular weight polyethylene(UHMWPE) 5-100 part, except other fibers 0-95 part of described superhigh molecular weight polyethylene fibers; Other fiber package described are containing following component: one or more in cotton, viscose glue, terylene, acrylic fibers; The ultrahigh molecular weight polyethylene(UHMWPE) union yarn utilizing said ratio to prepare has cohesive force between better fiber, more excellent breaking tenacity, ventilation property.
As optimization: fabric structure, fabric color effect design: designed by weaving CAD system, adopt the big pattern weave design method of graph scanning, draw a design with color matching stimulated replacement, different filling yarn raw material colors be set in systems in which, it is achieved quick design and graphic modeling.
As optimization: winder: contain ultrahigh molecular weight polyethylene(UHMWPE) union yarn and colored silk filament winder by what select by proportioning; Described union yarn fineness of yarn is the one in 12s, 24s, 32s, 40s; Winder uses Sa Weiao XCL automatic winding type automatic winding machine, winder speed is 560-620m/min, the clear technique of electricity: cotton knot is 250-300%, short slub is 200%-220% �� 2cm, long slubbing is 35-45% �� 40cm, long details is-30%-35% �� 40cm, and bobbin volume density is 0.5g/cm.
Per-cent represents the thickness (fault diameter is the multiple+be thick of former yarn ,-be thin) of yarn defect, and length represents fault length.
Adopt this interval arrange can by bigger for basic outward appearance yarn defect remove outside, the density become by the floating flower-shape in surface is less and outward appearance is bigger fault can be removed equally, ensureing that cheese winder efficiency is between 70%-80%, 10 myriametres are cut defect and are controlled less than 50 simultaneously.
As optimization: warping; Using ZA type segmentation warper, workshop humid control is at 60%-70%, and temperature is at 24-30 DEG C, and tension in Warping is 6.8-7.3cN, and the tension force of falling axle is 10-12cN.
As optimization: weave; Adopting the ZAX air-jet loom of field, Tianjin coltfoal to carry out knitting system, weaving process parameter opening time is 270-290 ��, and loom rotating speed is 430-480r min-1, back beam height is-2, and the auxiliary spray termination time is 280-300 ��, and auxiliary spray is spaced for 6.0-7.0cm, and warp tension is 3.3-3.8KN.
It is little that the ultrahigh molecular weight polyethylene(UHMWPE) union yarn that warp thread adopts has cohesive force when, smooth surface thin compared with big intensity, fineness interweaves with silk, and fabric compactness is big, and warp tension greatly, has occurred through the phenomenon that weft breakage is more. Arranging of weaving process parameter satisfied " middle tension force, early wefting insertion, early arrivals, the middle back rest, middle warp stop frame, divide yarn evenly, beat up by force, improve shed open sharpness " technological principle. Avoid upper and lower warp tension difference relatively big, cause broken end more, reduce staplings, it is to increase loom efficiency.
As optimization: self-cleaning finishing: self-cleaning finishing is through following technical process: roll finishing composition �� oven dry �� setting; Described setting temperature is: 80 DEG C��110 DEG C, and fixing time is 1min; Self-cleaning finishing agent comprises the component of following weight part number content: PS-b-PAA reverse micelle loaded with nano ZnO is 0.5-1 part, and PHOBOLCP-DL fabric protective material is 30-50 part, and acetic acid is 3-5 part, MgCl2Catalyzer is 0.5-2 part, and terminal group masked isocyanate class linking agent is 5-10 part.
The cleaning situation of the different finishing composition wall paper of table 2 ultra violet lamp
As optimization: the bottom of described non-woven fabrics adopts ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers, and finished product gram is heavily 15-40g/m2, thickness is 0.05-0.35mm, and fabric width is 1.5-1.8m; This non-woven fabrics mildew-resistant, waterproof, grease proofing, antifouling, and superhigh molecular weight polyethylene fibers self is powerful big, has more excellent breaking tenacity.
Useful effect: the present invention adopts small jacquard Digital design technique, had an optimistic view of by the market outlook of designing and developing out of the combination of different material, fabric structure, the digital yarn-dyed jacquard wall paper of the high precision of the special surface effects such as having of the personalization that product development relatively lags behind is concavo-convex, embossment. The present invention has antibacterial, mildew-resistant, waterproof, grease proofing, antifouling, anti-electrostatic, sound insulation, the function such as heat insulation, solve the defect of existing wall decoration material function singleness, achieve safety, environmental protection, healthy unification, together with small jacquard tissue and look being knitted striped perfect adaptation simultaneously, fully represent the magnificent color of real silk and meticulous texture, meet the requirement that individual character pursued by fashionable dress fabric.
Embodiment
Below in conjunction with specific embodiment, the present invention will be described in detail.
Specific embodiment one:
A production method for the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision, described wall paper is composite wall cloth, comprises ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers and wall paper top layer, composite wall cloth top layer on the outside surface of described ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers; Concrete operation is as follows: adopt the mode of graph scanning wall paper surface layer fabric carries out big elaborate pattern organization design and formulates reasonable process parameter, wall paper surface layer fabric is carried out winder, warping, weaves, self-cleaning finishing, finally utilize compounding technology to be bonded by the bottom on jacquard fabrics wall paper top layer and ultrahigh molecular weight polyethylene(UHMWPE) non-woven fabrics;
Described being bonded as utilizes urethane resin sizing agent to bond, urethane resin sizing agent comprises the component of following weight part number content: S-4528 polyurethane resin adhesive is 30 parts, tie layer resins DAC-88H linking agent is 5 parts, and crosslinking accelerator AS is 1 part.
Fabric structure, fabric color effect design: designed by weaving CAD system, adopt the big pattern weave design method of graph scanning, draw a design with color matching stimulated replacement, different filling yarn raw material colors be set in systems in which, it is achieved quick design and graphic modeling.
Described wall paper top layer adopts ultrahigh molecular weight polyethylene(UHMWPE) union yarn and silk to be that raw material is interwoven, and described wall paper Fabric width is 145cm, and beam of a loom width is 165cm, and every meter is 1.1m through length, and through being 400/10cm to density, latitudinal density is 350/10cm; Union yarn comprises the component of following weight part number content: ultrahigh molecular weight polyethylene(UHMWPE) 5 parts, except other fibers 1 part of described superhigh molecular weight polyethylene fibers; Other fiber package described are containing following component: one or more in cotton, viscose glue, terylene, acrylic fibers; The ultrahigh molecular weight polyethylene(UHMWPE) union yarn utilizing said ratio to prepare has cohesive force between better fiber, more excellent breaking tenacity, ventilation property.
Winder: contain ultrahigh molecular weight polyethylene(UHMWPE) union yarn and colored silk filament winder by what select by proportioning; Described union yarn fineness of yarn is the one in 12s, 24s, 32s, 40s; Winder uses Sa Weiao XCL automatic winding type automatic winding machine, and winder speed is 560m/min, the clear technique of electricity: cotton knot is 250%, short slub is 200%-220% �� 2cm, long slubbing is 35-45% �� 40cm, and long details is-30%-35% �� 40cm, and bobbin volume density is 0.5g/cm.
Warping; Using ZA type segmentation warper cone warping machine, workshop humid control is 60%, and temperature is at 24 DEG C, and tension in Warping is 6.8cN, and the tension force of falling axle is 10cN.
Weave; Adopting the ZAX air-jet loom of Feng field coltfoal to carry out knitting system, weaving process parameter opening time is 270 ��, and loom rotating speed is 430r min-1, back beam height is-2, and the auxiliary spray termination time is 280 ��, and auxiliary spray is spaced for 6.0cm, and warp tension is 3.3KN.
Self-cleaning finishing: self-cleaning finishing is through following technical process: roll finishing composition �� oven dry �� setting; Described setting temperature is: 80 DEG C, and fixing time is 1min; Self-cleaning finishing agent comprises the component of following weight part number content: PS-b-PAA reverse micelle loaded with nano ZnO is 0.5 part, and PHOBOLCP-DL fabric protective material is 30 parts, and acetic acid is 3 parts, MgCl2Catalyzer is 0.5 part, and terminal group masked isocyanate class linking agent is 5 parts.
The bottom of described non-woven fabrics adopts ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers, and finished product gram is heavily 15g/m2, thickness is 0.05mm, and fabric width is 1.5m; This non-woven fabrics mildew-resistant, waterproof, grease proofing, antifouling, and superhigh molecular weight polyethylene fibers self is powerful big, has more excellent breaking tenacity.
Specific embodiment two:
A production method for the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision, described wall paper is composite wall cloth, comprises ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers and wall paper top layer, composite wall cloth top layer on the outside surface of described ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers; Concrete operation is as follows: adopt the mode of graph scanning wall paper surface layer fabric carries out big elaborate pattern organization design and formulates reasonable process parameter, wall paper surface layer fabric is carried out winder, warping, weaves, self-cleaning finishing, finally utilize compounding technology to be bonded by the bottom on jacquard fabrics wall paper top layer and ultrahigh molecular weight polyethylene(UHMWPE) non-woven fabrics;
Described being bonded as utilizes urethane resin sizing agent to bond, urethane resin sizing agent comprises the component of following weight part number content: S-4528 polyurethane resin adhesive is 50 parts, tie layer resins DAC-88H linking agent is 10 parts, and crosslinking accelerator AS is 10 parts.
Fabric structure, fabric color effect design: designed by weaving CAD system, adopt the big pattern weave design method of graph scanning, draw a design with color matching stimulated replacement, different filling yarn raw material colors be set in systems in which, it is achieved quick design and graphic modeling.
Described wall paper top layer adopts ultrahigh molecular weight polyethylene(UHMWPE) union yarn and silk to be that raw material is interwoven, and described wall paper Fabric width is 152cm, and beam of a loom width is 165cm, and every meter is 1.1m through length, and through being 450/10cm to density, latitudinal density is 400/10cm; Union yarn comprises the component of following weight part number content: ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, except other fibers 95 parts of described superhigh molecular weight polyethylene fibers; Other fiber package described are containing following component: one or more in cotton, viscose glue, terylene, acrylic fibers; The ultrahigh molecular weight polyethylene(UHMWPE) union yarn utilizing said ratio to prepare has cohesive force between better fiber, more excellent breaking tenacity, ventilation property.
Winder: contain ultrahigh molecular weight polyethylene(UHMWPE) union yarn and colored silk filament winder by what select by proportioning; Described union yarn fineness of yarn is the one in 12s, 24s, 32s, 40s; Winder uses Sa Weiao XCL automatic winding type automatic winding machine, and winder speed is 620m/min, the clear technique of electricity: cotton knot is 300%, short slub is 200%-220% �� 2cm, long slubbing is 35-45% �� 40cm, and long details is-30%--35% �� 40cm, and bobbin volume density is 0.5g/cm.
Warping; Using ZA type segmentation warper cone warping machine, workshop humid control is 70%, and temperature is at 30 DEG C, and tension in Warping is 7.3cN, and the tension force of falling axle is 12cN.
Weave; Adopting the ZAX air-jet loom of field, Tianjin coltfoal to carry out knitting system, weaving process parameter opening time is 290 ��, and loom rotating speed is 480r min-1, back beam height is-2, and the auxiliary spray termination time is 300 ��, and auxiliary spray is spaced for 7.0cm, and warp tension is 3.8KN.
Self-cleaning finishing: self-cleaning finishing is through following technical process: roll finishing composition �� oven dry �� setting; Described setting temperature is: 110 DEG C, and fixing time is 1min; Self-cleaning finishing agent comprises the component of following weight part number content: PS-b-PAA reverse micelle loaded with nano ZnO is 1 part, and PHOBOLCP-DL fabric protective material is 50 parts, and acetic acid is 5 parts, MgCl2Catalyzer is 2 parts, and terminal group masked isocyanate class linking agent is 10 parts.
The bottom of described non-woven fabrics adopts ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers, and finished product gram is heavily 40g/m2, thickness is 0.35mm, and fabric width is 1.8m; This non-woven fabrics mildew-resistant, waterproof, grease proofing, antifouling, and superhigh molecular weight polyethylene fibers self is powerful big, has more excellent breaking tenacity.
Specific embodiment three:
A production method for the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision, described wall paper is composite wall cloth, comprises ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers and wall paper top layer, composite wall cloth top layer on the outside surface of described ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers; Concrete operation is as follows: adopt the mode of graph scanning wall paper surface layer fabric carries out big elaborate pattern organization design and formulates reasonable process parameter, wall paper surface layer fabric is carried out winder, warping, weaves, self-cleaning finishing, finally utilize compounding technology to be bonded by the bottom on jacquard fabrics wall paper top layer and ultrahigh molecular weight polyethylene(UHMWPE) non-woven fabrics;
Described being bonded as utilizes urethane resin sizing agent to bond, urethane resin sizing agent comprises the component of following weight part number content: S-4528 polyurethane resin adhesive is 40 parts, tie layer resins DAC-88H linking agent is 7 parts, and crosslinking accelerator AS is 6 parts.
Fabric structure, fabric color effect design: designed by weaving CAD system, adopt the big pattern weave design method of graph scanning, draw a design with color matching stimulated replacement, different filling yarn raw material colors be set in systems in which, it is achieved quick design and graphic modeling.
Described wall paper top layer adopts ultrahigh molecular weight polyethylene(UHMWPE) union yarn and silk to be that raw material is interwoven, and described wall paper Fabric width is 148cm, and beam of a loom width is 165cm, and every meter is 1.1m through length, and through being 430/10cm to density, latitudinal density is 380/10cm; Union yarn comprises the component of following weight part number content: ultrahigh molecular weight polyethylene(UHMWPE) 60 parts, except other fibers 45 parts of described superhigh molecular weight polyethylene fibers; Other fiber package described are containing following component: one or more in cotton, viscose glue, terylene, acrylic fibers; The ultrahigh molecular weight polyethylene(UHMWPE) union yarn utilizing said ratio to prepare has cohesive force between better fiber, more excellent breaking tenacity, ventilation property.
Winder: contain ultrahigh molecular weight polyethylene(UHMWPE) union yarn and colored silk filament winder by what select by proportioning; Described union yarn fineness of yarn is the one in 12s, 24s, 32s, 40s; Winder uses Sa Weiao XCL automatic winding type automatic winding machine, and winder speed is 610m/min, the clear technique of electricity: cotton knot is 280%, short slub is 200%-220% �� 2cm, long slubbing is 35-45% �� 40cm, and long details is-30%--35% �� 40cm, and bobbin volume density is 0.5g/cm.
Warping; Using ZA type segmentation warper cone warping machine, workshop humid control is 63%, and temperature is at 27 DEG C, and tension in Warping is 7.1cN, and the tension force of falling axle is 11cN.
Weave; Adopting the ZAX air-jet loom of Feng field coltfoal to carry out knitting system, weaving process parameter opening time is 280 ��, and loom rotating speed is 460r min-1, back beam height is-2, and the auxiliary spray termination time is 290 ��, and auxiliary spray is spaced for 6.4cm, and warp tension is 3.6KN.
Self-cleaning finishing: self-cleaning finishing is through following technical process: roll finishing composition �� oven dry �� setting; Described setting temperature is: 100 DEG C, and fixing time is 1min; Self-cleaning finishing agent comprises the component of following weight part number content: PS-b-PAA reverse micelle loaded with nano ZnO is 0.7 part, and PHOBOLCP-DL fabric protective material is 40 parts, and acetic acid is 4 parts, MgCl2Catalyzer is 1 part, and terminal group masked isocyanate class linking agent is 7 parts.
The bottom of described non-woven fabrics adopts ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers, and finished product gram is heavily 30g/m2, thickness is 0.25mm, and fabric width is 1.7m; This non-woven fabrics mildew-resistant, waterproof, grease proofing, antifouling, and superhigh molecular weight polyethylene fibers self is powerful big, has more excellent breaking tenacity.
The present invention adopts small jacquard Digital design technique, had an optimistic view of by the market outlook of designing and developing out of the combination of different material, fabric structure, the digital yarn-dyed jacquard wall paper of the high precision of the special surface effects such as having of the personalization that product development relatively lags behind is concavo-convex, embossment. The present invention has antibacterial, mildew-resistant, waterproof, grease proofing, antifouling, anti-electrostatic, sound insulation, the function such as heat insulation, solve the defect of existing wall decoration material function singleness, achieve safety, environmental protection, healthy unification, together with small jacquard tissue and look being knitted striped perfect adaptation simultaneously, fully represent the magnificent color of real silk and meticulous texture, meet the requirement that individual character pursued by fashionable dress fabric.
The present invention is not limited to above-mentioned preferred forms; anyone can draw the product of other various forms under the enlightenment of the present invention; no matter but in its shape or structure, do any change; every have the technical scheme identical or close with the application, all drops within protection scope of the present invention.
Claims (7)
1. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision, it is characterized in that: described wall paper is composite wall cloth, comprise ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers and wall paper top layer, composite wall cloth top layer on the outside surface of described ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers; Concrete operation is as follows: adopt the mode of graph scanning wall paper surface layer fabric carries out big elaborate pattern organization design and formulates reasonable process parameter, wall paper surface layer fabric is carried out winder, warping, weaves, self-cleaning finishing, finally utilize compounding technology to be bonded by the bottom on jacquard fabrics wall paper top layer and ultrahigh molecular weight polyethylene(UHMWPE) non-woven fabrics;
Described being bonded as utilizes polyurethane resin adhesive to bond, and tackiness agent comprises the component of following weight part number content: S-4528 polyurethane resin adhesive is 30-50 part, and tie layer resins DAC-88H linking agent is 5-10 part, and crosslinking accelerator AS is 1-10 part;
Described wall paper top layer adopts ultrahigh molecular weight polyethylene(UHMWPE) union yarn and silk to be that raw material is interwoven, described wall paper Fabric width is 145-152cm, and beam of a loom width is 165cm, and every meter is 1.1m through length, through being 400-450 root/10cm to density, latitudinal density is 350-400 root/10cm; Union yarn comprises the component of following weight part number content: ultrahigh molecular weight polyethylene(UHMWPE) 5-100 part, except other fibers 0-95 part of described superhigh molecular weight polyethylene fibers; Other fiber package described are containing following component: one or more in cotton, viscose glue, terylene, acrylic fibers.
2. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision according to claim 1, it is characterized in that: fabric structure, fabric color effect design: designed by weaving CAD system, adopt the big pattern weave design method of graph scanning, draw a design with color matching stimulated replacement, different filling yarn raw material colors is set in systems in which, it is achieved quick design and graphic modeling.
3. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision according to claim 1, it is characterised in that: winder: contain ultrahigh molecular weight polyethylene(UHMWPE) union yarn and colored silk filament winder by what select by proportioning; Described union yarn fineness of yarn is the one in 12s, 24s, 32s, 40s; Winder uses Sa Weiao XCL automatic winding type automatic winding machine, and winder speed is 560-620m/min, and cotton knot is 250-300%, short slub is 200%-220% �� 2cm, long slubbing is 35-45% �� 40cm, and long details is-30%-35% �� 40cm, and bobbin volume density is 0.5g/cm.
4. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision according to claim 1, it is characterised in that: warping; Using ZA type segmentation warper cone warping machine, workshop humid control is at 60%-70%, and temperature is at 24-30 DEG C, and tension in Warping is 6.8-7.3cN, and the tension force of falling axle is 10-12cN.
5. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision according to claim 1, it is characterised in that: weave; Adopting the ZAX air-jet loom of field, Tianjin coltfoal to carry out knitting system, weaving process parameter opening time is 270-290 ��, and loom rotating speed is 430-480r min-1, back beam height is-2, and the auxiliary spray termination time is 280-300 ��, and auxiliary spray is spaced for 6.0-7.0cm, and warp tension is 3.3-3.8KN.
6. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision according to claim 1, it is characterised in that: self-cleaning finishing: self-cleaning finishing is through following technical process: roll finishing composition �� oven dry �� setting; Described setting temperature is: 80 DEG C��110 DEG C, and fixing time is 1min; Self-cleaning finishing agent comprises the component of following weight part number content: PS-b-PAA reverse micelle loaded with nano Zn0 is 0.5-1 part, and PHOBOLCP-DL fabric protective material is 30-50 part, and acetic acid is 3-5 part, MgCl2Catalyzer is 0.5-2 part, and terminal group masked isocyanate class linking agent is 5-10 part.
7. the production method of the digital yarn-dyed jacquard wall paper of functional type environmental protection high precision according to claim 1, it is characterised in that: the bottom of described non-woven fabrics adopts ultrahigh molecular weight polyethylene(UHMWPE) nonwoven layers, and finished product gram is heavily 15-40g/m2, thickness is 0.05-0.35mm, and fabric width is 1.5-1.8m.
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