CN105618676A - Environment-friendly preparation method for automobile engine shell - Google Patents

Environment-friendly preparation method for automobile engine shell Download PDF

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Publication number
CN105618676A
CN105618676A CN201511007705.7A CN201511007705A CN105618676A CN 105618676 A CN105618676 A CN 105618676A CN 201511007705 A CN201511007705 A CN 201511007705A CN 105618676 A CN105618676 A CN 105618676A
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CN
China
Prior art keywords
shell
sand
environment
wax
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201511007705.7A
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Chinese (zh)
Inventor
陈衍玲
刘全英
韩哲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Botai Meilian Chemical Technology Co Ltd
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Qingdao Botai Meilian Chemical Technology Co Ltd
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Publication date
Application filed by Qingdao Botai Meilian Chemical Technology Co Ltd filed Critical Qingdao Botai Meilian Chemical Technology Co Ltd
Priority to CN201511007705.7A priority Critical patent/CN105618676A/en
Publication of CN105618676A publication Critical patent/CN105618676A/en
Priority to PCT/CN2016/107864 priority patent/WO2017114066A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/24Moulds for peculiarly-shaped castings for hollow articles
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The invention discloses an environment-friendly preparation method for an automobile engine shell. The environment-friendly preparation method includes the steps of mold shell preparation, alloy burdening, melting and pouring, cooling, aftertreatment and the like. According to the environment-friendly preparation method, a TiAl-based titanium aluminum compound serves as a shell material, long-time continuous work can be done at a high temperature, the performance is improved, and the service life is prolonged; fine wood bits and crop straw fibers serve as shell manufacturing materials, so that the using amount of refractory matter is reduced, and environmental protection is facilitated; reasonable matching is adopted, so that the breathability is increased on the premise that the shell strength is guaranteed; and cellular material attapulgite is adopted, so that exhausting is facilitated, the defect of air holes in the shell is reduced, the rate of finished products is increased, and meanwhile the weight of the mold shell is reduced.

Description

The environment-friendly type preparation method of a kind of motor car engine housing
Technical field
The invention belongs to metal melted module precise casting technology field, especially relate to the environment-friendly type preparation method of a kind of motor car engine housing.
Background technology
Mould precision casting is the casting forming process of a kind of advanced person, it is used for realizing complexity, thin-walled, precise boxes is shaped, at accurate jewellery, aircraft engine and other precise forming part aspects have huge advantage, traditional investment precision casting technology makes meltability model (abbreviation fusible pattern) with meltable material (such as wax material), apply the refractory paint that some layers are special thereon, an overall module is formed through dry and hardening, melt from module again and lose fusible pattern thus obtain the mould shell of hollow, then mould shell is carried out high temperature sintering, last pour into a mould melting wherein metal and the method for housing that obtains. at present multiplex ceramic sand in the production process of precision-investment casting, the mould shell that casting is smashed after terminating also exists molding sand and reclaims difficulty, problem big for environment pollution, therefore, finds a kind of high-performance, the mould shell preparation method of environmental protection is necessary very much.
Whole world auto output is still in lasting growth, owing to reducing oil consumption and improving the requirement of urban air-quality, less energy-consumption high-performance engine demand amount is also being increased day by day, turbo-supercharger can significantly improve engine power, improve discharge, reduce oil consumption, thus the engine adopting the small engine of band turbo-supercharger to substitute nature air-breathing is a basic trend of Hyundai Motor industry, what bear due to turbine housing is the waste gas of engine high-temperature high pressure, passenger car diesel discharging waste gas temperature is the highest is approximately 850 DEG C, petrol motor then can reach 1050 DEG C, continuous high speed work under severe Working environment, so the requirement of material and performance is very high.
Summary of the invention
Based on above technical problem, the present invention discloses the preparation method of a kind of environmental protection finish cast die shell, it is possible to obtains casting die shell efficiently, and adopts environment-friendly materials, protects environment and re-sources.
The technical scheme that the present invention is complete comprises:
The environment-friendly type preparation method of a kind of motor car engine housing, it is characterised in that, comprise the steps:
(1) prepare mould shell, comprising: a. prepares corresponding wax-pattern, gating system, rising head according to the shape being obtained housing, and be bonded to wax-pattern group; B. properly mixed zirconium English powder is adopted, silicon sol, thin wood chip, n-Octanol, Leyden blue mix and blend obtains investment precoat, vermicelli sand after Wax-coated module, facing sand component is aluminum oxide sand and thin wood chip, and c. adopts properly mixed attapulgite powder, mullite powder, crop branch fiber, silicate hydrolyzate liquid mix and blend obtained back of the body coating, hangs back of the body sand after Wax-coated module, rear slurry seal is dry for several times to repeat extension back of the body sand, and d. dewaxing roasting obtains mould shell.
(2) alloying ingredient, described alloy comprises by the chemical composition of atomic percent: Al:44.0��47.0at%, V:0.5��1.2at%, Cr:0.4��1.6at%, Nb:2.0��7.0at%, B:0.2��0.8at%, C:1.0��1.3at%, N:0.3��0.5%, all the other are Ti.
(3) smelting and pouring, adds the alloy compositions described in step (2) in the crucible of induction melting furnace, is evacuated down to 10-4Pa; it is blown into argon gas shielded; load power to 350-400KW; after heating 20-25min, temperature arrives 1600-1800 DEG C; alloy material is incubated 10 minutes after melting completely; overturn crucible subsequently, vacuum induction melting furnace overturns crucible, alloy liquid is poured in step (1) gained mould shell.
(4) it is cooled to vacuum breaker after room temperature, mould shell is broken, obtains engine housing.
(5) housing is heat-treated, the operations such as surface sand-blasting cleaning;
(6) housing being carried out coating, described coating comprises B:14.0at% by the chemical composition of atomic percent, C:43.5at%, V:12.0at%, Cr:12.0at%, Nb:5.5at%, H:13.0at%.
Hinge structure of the present invention, adopt thin wood chip, crop branch fiber as shell material processed, reduce the usage quantity of refractory materials, both environmental protection had been conducive to, and adopt rational proportioning, ventilation property is added under the prerequisite ensureing investment shell intensity, attapulgite in back of the body coating is porous material, be conducive to exhaust, reduce housing gas hole defect, add yield rate, make mould shell reduce weight simultaneously, and raw material is easy to get, the coated component adopted is reasonable, has oilness and the thermotolerance of greatly raising.
Embodiment
Below in conjunction with embodiment, the present invention will be further described.
The environment-friendly type preparation method of a kind of motor car engine housing, it is characterised in that, comprise the steps:
(1) prepare mould shell, comprising: a. prepares corresponding wax-pattern, gating system, rising head according to the shape being obtained housing, and be bonded to wax-pattern group; B. properly mixed zirconium English powder is adopted, silicon sol, thin wood chip, n-Octanol, Leyden blue mix and blend obtains investment precoat, vermicelli sand after Wax-coated module, facing sand component is aluminum oxide sand and thin wood chip, and c. adopts properly mixed attapulgite powder, mullite powder, crop branch fiber, silicate hydrolyzate liquid mix and blend obtained back of the body coating, hangs back of the body sand after Wax-coated module, rear slurry seal is dry for several times to repeat extension back of the body sand, and d. dewaxing roasting obtains mould shell.
(2) alloying ingredient, described alloy comprises by the chemical composition of atomic percent: Al:44.0��47.0at%, V:0.5��1.2at%, Cr:0.4��1.6at%, Nb:2.0��7.0at%, B:0.2��0.8at%, C:1.0��1.3at%, N:0.3��0.5%, all the other are Ti.
(3) smelting and pouring, adds the alloy compositions described in step (2) in the crucible of induction melting furnace, is evacuated down to 10-4Pa; it is blown into argon gas shielded; load power to 350-400KW; after heating 20-25min, temperature arrives 1600-1800 DEG C; alloy material is incubated 10 minutes after melting completely; overturn crucible subsequently, vacuum induction melting furnace overturns crucible, alloy liquid is poured in step (1) gained mould shell.
(4) it is cooled to vacuum breaker after room temperature, mould shell is broken, obtains engine housing.
(5) housing is heat-treated, the operations such as surface sand-blasting cleaning;
(6) housing being carried out coating, described coating comprises B:14.0at% by the chemical composition of atomic percent, C:43.5at%, V:12.0at%, Cr:12.0at%, Nb:5.5at%, H:13.0at%.
In addition, concrete, the concrete preparation technology of described mould shell is:
(1) prepare wax-pattern, prepare corresponding wax-pattern, gating system, rising head according to the shape being obtained housing, and be bonded to wax-pattern group;
(2) investment precoat preparation, by zirconium English powder, silicon sol, thin wood chip, n-Octanol, the obtained investment precoat of Leyden blue mix and blend, described zirconium English powder degree is 300 orders, thin wood chip granularity is 240 orders, and the weight proportion of above-mentioned coating component is: zirconium English powder: silicon sol: thin wood chip: n-Octanol: Leyden blue=(1800-2000): (140-160): (100-200): (1-2): (2-5);
(3) vermicelli sand: described wax-pattern group immersed in investment precoat pond, take out subsequently, makes it apply evenly to its surface blowing in rotating condition, and described blow-time is 30s-60s, it is preferable to 40s; Facing sand is spilt in rotating condition subsequently to its surface, described facing sand is facing sand component is aluminum oxide sand and thin wood chip, weight proportion is aluminum oxide sand: thin wood chip=(10-15): 1, and the granularity of aluminum oxide sand is 80-100 order, and thin wood chip granularity is 160-200 order; The dry 12-18h of the wax-pattern group hanging up properly facing sand will be coated with, it is preferable to 15h;
(4) coating preparation is carried on the back, by attapulgite powder, mullite powder, crop branch fiber, silicate hydrolyzate liquid mix and blend obtained back of the body coating, described attapulgite powder granularity is 240 orders, mullite granularity is 240 orders, crop branch fiber diameter is 2-3mm, silicate hydrolyzate liquid dioxide-containing silica is 20%, and the weight proportion of above-mentioned coating component is: attapulgite powder: mullite powder: crop branch fiber: silicate hydrolyzate liquid=(350-500): (1800-2000): (50-120): (2-4);
(5) hanging back of the body sand, dried wax-pattern group in step (3) immersed in back of the body coating pond, take out subsequently, make it apply evenly to its surface blowing in rotating condition, described blow-time is 40s-80s, it is preferable to 60s; Back of the body sand is spilt in rotating condition subsequently to its surface, described back of the body sand component is mullite meal and crop branch fiber, weight proportion is mullite meal: crop branch fiber=(10-15): 1, the granularity of mullite meal is 40-60 order, and crop branch fiber diameter is 4-6mm; The dry 12-18h of the wax-pattern group hanging up properly back of the body sand will be coated with, it is preferable to 15h;
(6) repeating step (4) and step (5) 2-4 time, until mould thickness of the shell reaches 6-10mm, it is preferable to 8mm, dry after slurry seal;
(7) dried for step (6) slurry seal mould shell is carried out steam dewaxing, dewaxing pressure is 0.4MPa��0.8MPa, and the dewaxing time is 6min��8min, sends in high temperature resistance furnace, it is warming up to 300-450 DEG C with the temperature rise rate of 2-4 DEG C/min, insulation 1.5h, is warming up to 750-800 DEG C with the temperature rise rate of 6-10 DEG C/min subsequently, insulation 1.5h, it is warming up to 1100-1250 DEG C subsequently with the temperature rise rate of 2-4 DEG C/min, insulation 4h, furnace cooling, obtains environmental protection finish cast die shell.

Claims (1)

1. the environment-friendly type preparation method of a motor car engine housing, it is characterised in that, comprise the steps:
(1) prepare mould shell, comprising: a. prepares corresponding wax-pattern, gating system, rising head according to the shape being obtained housing, and be bonded to wax-pattern group; B. properly mixed zirconium English powder is adopted, silicon sol, thin wood chip, n-Octanol, Leyden blue mix and blend obtains investment precoat, vermicelli sand after Wax-coated module, facing sand component is aluminum oxide sand and thin wood chip, and c. adopts properly mixed attapulgite powder, mullite powder, crop branch fiber, silicate hydrolyzate liquid mix and blend obtained back of the body coating, hangs back of the body sand after Wax-coated module, rear slurry seal is dry for several times to repeat extension back of the body sand, and d. dewaxing roasting obtains mould shell.
(2) alloying ingredient, described alloy comprises by the chemical composition of atomic percent: Al:44.0��47.0at%, V:0.5��1.2at%, Cr:0.4��1.6at%, Nb:2.0��7.0at%, B:0.2��0.8at%, C:1.0��1.3at%, N:0.3��0.5%, all the other are Ti.
(3) smelting and pouring, adds the alloy compositions described in step (2) in the crucible of induction melting furnace, is evacuated down to 10-4Pa; it is blown into argon gas shielded; load power to 350-400KW; after heating 20-25min, temperature arrives 1600-1800 DEG C; alloy material is incubated 10 minutes after melting completely; overturn crucible subsequently, vacuum induction melting furnace overturns crucible, alloy liquid is poured in step (1) gained mould shell.
(4) it is cooled to vacuum breaker after room temperature, mould shell is broken, obtains engine housing.
(5) housing is heat-treated, the operations such as surface sand-blasting cleaning;
(6) housing being carried out coating, described coating comprises B:14.0at% by the chemical composition of atomic percent, C:43.5at%, V:12.0at%, Cr:12.0at%, Nb:5.5at%, H:13.0at%.
CN201511007705.7A 2015-12-29 2015-12-29 Environment-friendly preparation method for automobile engine shell Pending CN105618676A (en)

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CN201511007705.7A CN105618676A (en) 2015-12-29 2015-12-29 Environment-friendly preparation method for automobile engine shell
PCT/CN2016/107864 WO2017114066A1 (en) 2015-12-29 2016-11-30 Environmentally friendly method for preparing automobile engine shell

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Cited By (10)

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WO2017114079A1 (en) * 2015-12-30 2017-07-06 张建勋 Method for preparing automobile supercharging turbine
WO2017114071A1 (en) * 2015-12-29 2017-07-06 张建勋 Method for preparing breathable moulding shell
WO2017114068A1 (en) * 2015-12-29 2017-07-06 张建勋 Environmentally friendly method for preparing automobile engine blade
WO2017114065A1 (en) * 2015-12-29 2017-07-06 张建勋 Method for preparing environmentally friendly casting material
WO2017114064A1 (en) * 2015-12-29 2017-07-06 张建勋 Method for preparing environmentally friendly fine casting mould shell
WO2017114066A1 (en) * 2015-12-29 2017-07-06 张建勋 Environmentally friendly method for preparing automobile engine shell
WO2017114067A1 (en) * 2015-12-29 2017-07-06 张建勋 Automobile engine blade
WO2017114070A1 (en) * 2015-12-29 2017-07-06 张建勋 Environmentally friendly preparation method for automobile booster turbine
WO2017114078A1 (en) * 2015-12-30 2017-07-06 张建勋 Method for preparing engine component
CN114393989A (en) * 2021-07-15 2022-04-26 东风精密铸造有限公司 Automobile gas cylinder bracket assembly adopting precision casting-welding composite process

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CN111842917B (en) * 2020-07-27 2023-11-03 安徽有研吸气新材料股份有限公司 High-performance getter alloy component and processing method thereof
CN114672684B (en) * 2022-03-31 2022-09-13 江苏恒鑫正宏科技有限公司 High-strength aluminum alloy section for brake chamber and processing technology thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017114071A1 (en) * 2015-12-29 2017-07-06 张建勋 Method for preparing breathable moulding shell
WO2017114068A1 (en) * 2015-12-29 2017-07-06 张建勋 Environmentally friendly method for preparing automobile engine blade
WO2017114065A1 (en) * 2015-12-29 2017-07-06 张建勋 Method for preparing environmentally friendly casting material
WO2017114064A1 (en) * 2015-12-29 2017-07-06 张建勋 Method for preparing environmentally friendly fine casting mould shell
WO2017114066A1 (en) * 2015-12-29 2017-07-06 张建勋 Environmentally friendly method for preparing automobile engine shell
WO2017114067A1 (en) * 2015-12-29 2017-07-06 张建勋 Automobile engine blade
WO2017114070A1 (en) * 2015-12-29 2017-07-06 张建勋 Environmentally friendly preparation method for automobile booster turbine
WO2017114079A1 (en) * 2015-12-30 2017-07-06 张建勋 Method for preparing automobile supercharging turbine
WO2017114078A1 (en) * 2015-12-30 2017-07-06 张建勋 Method for preparing engine component
CN114393989A (en) * 2021-07-15 2022-04-26 东风精密铸造有限公司 Automobile gas cylinder bracket assembly adopting precision casting-welding composite process

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Application publication date: 20160601