CN105538178A - 一种高性能陶瓷结合砂轮 - Google Patents

一种高性能陶瓷结合砂轮 Download PDF

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CN105538178A
CN105538178A CN201510993229.4A CN201510993229A CN105538178A CN 105538178 A CN105538178 A CN 105538178A CN 201510993229 A CN201510993229 A CN 201510993229A CN 105538178 A CN105538178 A CN 105538178A
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高丽英
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Changshu City Shang Gao Plant Equipment Co Ltd
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Abstract

本发明公开了一种高性能陶瓷结合砂轮，由陶瓷结合剂及改性金刚石混合加工二成，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅10-15、氧化铝2-5、无水碳酸钠1-4、硼酸0.5-5、氧化钾2-6、碳酸钙5-10、无水碳酸里4-8、氧化聚乙烯蜡1-4、氧化钛2-6，所述改性金刚石由下列重量份原料制成：普通金刚石磨料30-45、黑刚石磨料5-10、工具钢粉1-3、硼砂3-6、纳米铜粉2-6、无水乙醇4-8、盐酸6-9、太酸丁酯1-3。通过上述方式，本发明所述的高性能陶瓷结合砂轮，具有磨削力小、磨削效率高、磨削精度好、使用寿命长、易于修整的优点，广泛应用于工程材料的成型磨削。

Description

一种高性能陶瓷结合砂轮
技术领域
本发明涉及磨削材料，特别是涉及一种高性能陶瓷结合砂轮。
背景技术
金刚石是制作砂轮的主要原材料。与其他磨料如刚玉、碳化硅相比，用金刚石磨料进行磨削时，具有磨削效率高、温度低、使用寿命长等优点。
目前，在磨具中用于固结金刚石磨粒的结合剂有树脂、金属和陶瓷三种材料，其中树脂结合剂和金属结合剂砂轮已在工业中得到广泛应用，陶瓷结合剂金刚石砂轮虽然应用量没有前两种砂轮大，但由于前良好的磨削精度及高磨削效率得到了人们的高度重视，具有广阔的发展前景。现有技术中的陶瓷结合砂轮虽然得到了一定的应用，但其磨削精度在很多领域得到了限制，在开拓市场的同时又限制了其应用，具有一定的局限性。
发明内容
本发明主要解决的技术问题是提供一种高性能陶瓷结合砂轮，具有磨削力小、磨削效率高、磨削精度好、使用寿命长、易于修整的优点，广泛应用于工程材料的成型磨削。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种高性能陶瓷结合砂轮，由陶瓷结合剂及改性金刚石混合加工二成，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅10-15、氧化铝2-5、无水碳酸钠1-4、硼酸0.5-5、氧化钾2-6、碳酸钙5-10、无水碳酸里4-8、氧化聚乙烯蜡1-4、氧化钛2-6，所述改性金刚石由下列重量份原料制成：普通金刚石磨料30-45、黑刚石磨料5-10、工具钢粉1-3、硼砂3-6、纳米铜粉2-6、无水乙醇4-8、盐酸6-9、太酸丁酯1-3。
在本发明一个较佳实例中，所述高性能陶瓷结合砂轮中陶瓷结合剂的重量份为10-15，改性金刚石混合为85-90。
在本发明一个较佳实例中，还包括重量份为0.5-3的造孔剂。
在本发明一个较佳实例中，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅12-15、氧化铝3-5、无水碳酸钠2-4、硼酸2-5、氧化钾3-6、碳酸钙6-10、无水碳酸里7-8、氧化聚乙烯蜡2-4、氧化钛3-6，所述改性金刚石由下列重量份原料制成：普通金刚石磨料35-45、黑刚石磨料7-10、工具钢粉2-3、硼砂4-6、纳米铜粉4-6、无水乙醇6-8、盐酸7-9、太酸丁酯2-3。
本发明的有益效果是：本发明一种高性能陶瓷结合砂轮，具有磨削力小、磨削效率高、磨削精度好、使用寿命长、易于修整的优点，广泛应用于工程材料的成型磨削。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
实施例1
一种高性能陶瓷结合砂轮，由陶瓷结合剂及改性金刚石混合加工二成，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅15、氧化铝5、无水碳酸钠4、硼酸5、氧化钾6、碳酸钙10、无水碳酸里8、氧化聚乙烯蜡4、氧化钛6，所述改性金刚石由下列重量份原料制成：普通金刚石磨料45、黑刚石磨料10、工具钢粉3、硼砂6、纳米铜粉6、无水乙醇8、盐酸9、太酸丁酯3。
所述高性能陶瓷结合砂轮中陶瓷结合剂的重量份为15，改性金刚石混合为85。
所述高性能陶瓷结合砂轮还包括重量份为3的造孔剂。
实施例2
一种高性能陶瓷结合砂轮，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅12、氧化铝3、无水碳酸钠2、硼酸2、氧化钾3、碳酸钙6、无水碳酸里7、氧化聚乙烯蜡2、氧化钛3，所述改性金刚石由下列重量份原料制成：普通金刚石磨料35、黑刚石磨料7、工具钢粉2、硼砂4、纳米铜粉4、无水乙醇6、盐酸7、太酸丁酯2。
所述高性能陶瓷结合砂轮中陶瓷结合剂的重量份为10，改性金刚石混合为90。
所述高性能陶瓷结合砂轮还包括重量份为2的造孔剂。
实施例3
一种高性能陶瓷结合砂轮，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅145、氧化铝4、无水碳酸钠3、硼酸3.5、氧化钾5、碳酸钙8、无水碳酸里7.5、氧化聚乙烯蜡3、氧化钛5，所述改性金刚石由下列重量份原料制成：普通金刚石磨料40、黑刚石磨料8、工具钢粉2.5、硼砂5、纳米铜粉5、无水乙醇7、盐酸8、太酸丁酯2.5。
所述高性能陶瓷结合砂轮中陶瓷结合剂的重量份为12，改性金刚石混合为88。
所述高性能陶瓷结合砂轮还包括重量份为2.5的造孔剂。
本发明的有益效果是：本发明一种高性能陶瓷结合砂轮，具有磨削力小、磨削效率高、磨削精度好、使用寿命长、易于修整的优点，广泛应用于工程材料的成型磨削。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围。

Claims (4)

1.一种高性能陶瓷结合砂轮，其特征在于，由陶瓷结合剂及改性金刚石混合加工二成，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅10-15、氧化铝2-5、无水碳酸钠1-4、硼酸0.5-5、氧化钾2-6、碳酸钙5-10、无水碳酸里4-8、氧化聚乙烯蜡1-4、氧化钛2-6，所述改性金刚石由下列重量份原料制成：普通金刚石磨料30-45、黑刚石磨料5-10、工具钢粉1-3、硼砂3-6、纳米铜粉2-6、无水乙醇4-8、盐酸6-9、太酸丁酯1-3。
2.根据权利要求1所述的高性能陶瓷结合砂轮，其特征在于，所述高性能陶瓷结合砂轮中陶瓷结合剂的重量份为10-15，改性金刚石混合为85-90。
3.根据权利要求1所述的高性能陶瓷结合砂轮，其特征在于，所述高性能陶瓷结合砂轮还包括重量份为0.5-3的造孔剂。
4.根据权利要求1所述的高性能陶瓷结合砂轮，其特征在于，所述陶瓷结合剂由下列重量份的原料制成：二氧化硅12-15、氧化铝3-5、无水碳酸钠2-4、硼酸2-5、氧化钾3-6、碳酸钙6-10、无水碳酸里7-8、氧化聚乙烯蜡2-4、氧化钛3-6，所述改性金刚石由下列重量份原料制成：普通金刚石磨料35-45、黑刚石磨料7-10、工具钢粉2-3、硼砂4-6、纳米铜粉4-6、无水乙醇6-8、盐酸7-9、太酸丁酯2-3。
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