CN105533639A - Tomato sauce production system - Google Patents
Tomato sauce production system Download PDFInfo
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- CN105533639A CN105533639A CN201510925647.XA CN201510925647A CN105533639A CN 105533639 A CN105533639 A CN 105533639A CN 201510925647 A CN201510925647 A CN 201510925647A CN 105533639 A CN105533639 A CN 105533639A
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Abstract
The invention discloses a tomato sauce production system. The tomato sauce production system comprises a scraper elevator, a float washing machine, a steam scalding and vacuum treating device, a skin removing and clearing device, a crushing pump, a pre-heater, a pulping machine, a concentrating device and a sauce storing jar; the steam scalding and vacuum treating device comprises a material inlet valve, a steam processor, a steam pipe, a material outlet valve and a vacuum pipe; a screw conveyor is arranged inside the steam processor; a material inlet and a material outlet are respectively arranged at the two ends of the steam processor; the material inlet valve and the material outlet valve are separately connected to the material inlet and the material outlet; the steam pipe communicates with the interior of the steam processor via multiple steam branch pipes so as to perform steam scalding on the tomatoes sent into the steam processor; and the vacuum pipe communicates with the interior of the material outlet valve via multiple vacuum branch pipes so as to absorb and remove the water and moisture on the surface of the steam-scalded tomatoes. The system realizes control to the process parameters including the steam pressure, the heating temperature, the vacuum degree and the like. Moreover, the system can continuously, automatically and effectively carry out constant-pressure steam scalding and vacuum treatment of the tomatoes, so that the product quality is improved.
Description
Technical field
The present invention relates to tomato paste production equipment, particularly a kind of catsup production system.
Background technology
In tomato deep-processing process, need to carry out pre-cooked process to tomato, it is that tomato epidermis is soft that the object through this operation mainly contains two: one, is easy to down decortication operation together and thoroughly removes tomato epidermis; Two is the effects that tomato can be made to reach the enzyme and sterilizing that goes out, to keep the original color and luster of tomato and nutritional labeling.Therefore, boiling blanching is a crucial operation, and the quality of its processing effect will directly have influence on the enforcement of subsequent technique, and the crudy that product is final.Traditional tomato pre-cooked equipment, by processing mode classification, mainly contains hot water blanching mode and atmospheric steam blanching mode two kinds.By device structure classification, mainly contain mesh-belt conveying formula and spiral rotary drum type two kinds.
Mesh-belt conveying formula equipment is that the guipure of a set of continuous circulation conveying runs in semiclosed case groove, can be full of hot water, or directly pass into atmospheric steam in case groove.Tomato enters case groove and runs under guipure drives, and accepts the blanching of hot water, or the blanching of steam.
Spiral rotary drum type equipment take horizontal drum as conveying body, and cylinder barrel is covered with sieve aperture, inner band spiral, and material within it rolls and travels forward.Conveying cylinder outer cover has cylinder cell body, and cylinder cell body divides upper and lower two halves groove, covers closed.This equipment can be filled with hot water equally, or passes into atmospheric steam, for hot water blanching, or steam blanching.
Although above two kind equipments can meet general production requirement, crudy is not high, and there is obvious defect.Hot water blanching temperature limited, the heat time is long; The pressure of atmospheric steam blanching is non-constant, difficult control of temperature.Two kinds of modes are feeding mouth and the discharging opening of open type, and heat dissipation capacity is large, and power consumption is serious, and heating material is uneven, has a strong impact on product quality.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of continuous, automatic, efficient pusher tomato constant voltage to steam and vacuum flush system.
For this reason, technical scheme of the present invention is as follows:
A kind of catsup production system, comprise connect successively scraper lifting machine, flotation washer, steam and vacuum treatment installation, epidermis avulsion scavenge unit, breakage pump, preheater, beater, enrichment facility and storage sauce tank, describedly to steam and vacuum treatment installation comprises inlet valve, steam processor, steam pipe, outlet valve and vacuum tube, described steam processor is horizontal, and its inside is provided with spiral propeller; Be respectively arranged with charging aperture and discharging opening at the two ends of described steam processor, described inlet valve and outlet valve are connected described charging aperture and discharging opening respectively; Described steam pipe is communicated with the inside of described steam processor by spaced multiple steam branch pipe, for steaming the tomato sending into steam processor; Described vacuum tube is communicated with the inside of described outlet valve by spaced multiple vacuum manifold, for absorbing moisture and the moisture of the tomato epidermis after steaming.
Described inlet valve and outlet valve provide power by reducing motor, and inlet valve is similar with the structure of outlet valve, comprise valve body, impeller and rotating shaft respectively, and described valve body is cylindric, and impeller is located in valve body, and rotating shaft is connected with reducing motor; Valve body upper end is provided with material inlet, lower end is communicated with the charging aperture 15 of steam processor; Described impeller comprises multiple blade uniform at circumferencial direction, and each blade is rectangle and contacts with valve interior surface, and it is fan-shaped annular seal space that adjacent two blades and valve body form radial section.Preferably, described blade is being inlaid with elastic scraper with valve interior surface touching position.
Described discharging opening is communicated with the top of outlet valve near steam processor side, and described vacuum manifold is communicated with the top of outlet valve away from steam processor side, bottom outlet valve, be provided with discharge port.
Preferably, the number of blade of described and outlet valve more than the number of blade of inlet valve, thus makes the better effects if vacuumizing vapor-removing.
The present invention is as follows relative to the beneficial effect of prior art:
This system is in production catsup process, to tomato steam process and application of vacuum time be seal respectively to carry out continuously, achieve the adjustable controlled of the technological parameters such as steam pressure, heating-up temperature, vacuum, overcome the regulation and control of traditional blanching equipment difficulty, efficiency is low, consume energy high, the not high defect of crudy, guarantee that the tomato after blanching treatment can reach the requirement of desirable peeling and the processing conditions such as enzyme and sterilizing that go out, realize continuous, automatic, efficient tomato constant voltage to steam and application of vacuum simultaneously, effectively improve product quality.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram of catsup production system of the present invention;
Fig. 2 steams in the present invention and the structural representation of vacuum treatment device.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present invention is described in detail.
As shown in Figure 1, catsup production system of the present invention, comprise connect successively scraper lifting machine, flotation washer, steam and vacuum treatment installation, epidermis avulsion scavenge unit, breakage pump, preheater, beater, enrichment facility and storage sauce tank.
See Fig. 2, described in steam and vacuum treatment installation comprises inlet valve 14, steam processor 12, steam pipe 13, outlet valve 10 and vacuum tube 11, described steam processor 12 is horizontal, and its inside is provided with spiral propeller 16; Be respectively arranged with charging aperture 15 and discharging opening 17 at the two ends of described steam processor 12, described inlet valve 14 and outlet valve 10 are connected described charging aperture 15 and discharging opening 17 respectively; Described steam pipe is communicated with the inside of described steam processor 12 by spaced multiple steam branch pipe, for steaming the tomato sending into steam processor 12; Described vacuum tube 11 is communicated with by the inside of spaced multiple vacuum manifold with described outlet valve 10, for absorbing moisture and the moisture of the tomato epidermis after steaming.
Described inlet valve and outlet valve provide power by reducing motor, and inlet valve is similar with the structure of outlet valve, comprise valve body, impeller and rotating shaft respectively, and described valve body is cylindric, and impeller is located in valve body, and rotating shaft is connected with reducing motor; Valve body upper end is provided with material inlet, lower end is communicated with the charging aperture 15 of steam processor; Described impeller comprises multiple blade uniform at circumferencial direction, and each blade is rectangle and contacts with valve interior surface, and it is fan-shaped annular seal space that adjacent two blades and valve body form radial section, and the number of blade of described and outlet valve is more than the number of blade of inlet valve.In addition, described blade is being inlaid with elastic scraper with valve interior surface touching position.
In addition, as shown in Figure 1, discharging opening 17 is communicated with the top of outlet valve 10 near steam processor 12 side (namely on the left of it), and vacuum manifold is communicated with the top of outlet valve 10 away from steam processor 12 side (namely on the right side of it), is provided with discharge port 18 bottom outlet valve 10.When carrying out application of vacuum, the blade of outlet valve 10 rotates clockwise, drops on each interlobate tomato and is pumped the moisture of epidermis and wet steam at the entrance through vacuum manifold, is convenient to follow-up decortication operation and carries out decortication process.
Utilize the process of this system production catsup as follows:
By Hydraulic transportation, raw tomatoes material is delivered to scraper lifting machine to wash, raw material after washing is sent in flotation washer and is carried out secondary cleaning and choosing fruit, the raw material not meeting production requirement is selected, then tomato is steamed and application of vacuum, after removing epidermis, then material is put into breakage pump carry out fragmentation.Material through breakage pump fragmentation carries out the pre-heat treatment, material after the pre-heat treatment is pulled an oar in beater, and will the catsup of slurry be accomplished fluently stored in making beating storage tank, then sent in enrichment facility by slurry and concentrate, the catsup after concentrated is stored in sauce tank.
In said process, carry out steaming and vacuum treated detailed process is:
(1) tomato enters steam processor by inlet valve;
(2) in steam processor, input steam, make to be full of steam in steam processor, tomato after entering from steam processor charging aperture, be advanced in the process of the other end, tomato is by the steaming of steam;
(3) outlet valve is entered by the tomato after steaming by outlet valve;
(4) vacuumize in outlet valve, make local in outlet valve be in vacuum state, tomato is pumped transepidermal water, juice and gas from entering outlet valve to discharge process;
(5) application of vacuum complete after tomato send from discharge port, and be sent to epidermis avulsion scavenge unit, carry out following process process.
Claims (5)
1. a catsup production system, it is characterized in that, comprise connect successively scraper lifting machine, flotation washer, steam and vacuum treatment installation, epidermis avulsion scavenge unit, breakage pump, preheater, beater, enrichment facility and storage sauce tank, describedly to steam and vacuum treatment installation comprises inlet valve (14), steam processor (12), steam pipe (13), outlet valve (10) and vacuum tube (11)
Described steam processor (12) is for horizontal, and its inside is provided with spiral propeller (16);
Be respectively arranged with charging aperture (15) and discharging opening (17) at the two ends of described steam processor (12), described inlet valve (14) and outlet valve (10) are connected described charging aperture (15) and discharging opening (17) respectively;
Described steam pipe is communicated with the inside of described steam processor (12) by spaced multiple steam branch pipe, for steaming the tomato sending into steam processor (12);
Described vacuum tube (11) is communicated with by the inside of spaced multiple vacuum manifold with described outlet valve (10), for absorbing moisture and the moisture of the tomato epidermis after steaming.
2. catsup production system according to claim 1, it is characterized in that, described inlet valve and outlet valve provide power by reducing motor, inlet valve is similar with the structure of outlet valve, comprise valve body, impeller and rotating shaft respectively, described valve body is cylindric, and impeller is located in valve body, and rotating shaft is connected with reducing motor; Valve body upper end is provided with material inlet, lower end is communicated with the charging aperture (15) of steam processor; Described impeller comprises multiple blade uniform at circumferencial direction, and each blade is rectangle and contacts with valve interior surface, and it is fan-shaped annular seal space that adjacent two blades and valve body form radial section.
3. catsup production system according to claim 2, is characterized in that, described blade is being inlaid with elastic scraper with valve interior surface touching position.
4. catsup production system according to claim 3, it is characterized in that, described discharging opening (17) is communicated with the top of outlet valve (10) near steam processor (12) side, described vacuum manifold is communicated with the top of outlet valve (10) away from steam processor (12) side, is provided with discharge port (18) in outlet valve (10) bottom.
5. the catsup production system according to any one of claim 1-4, is characterized in that, the number of blade of described and outlet valve is more than the number of blade of inlet valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510925647.XA CN105533639A (en) | 2015-12-10 | 2015-12-10 | Tomato sauce production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510925647.XA CN105533639A (en) | 2015-12-10 | 2015-12-10 | Tomato sauce production system |
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| CN105533639A true CN105533639A (en) | 2016-05-04 |
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| CN201510925647.XA Pending CN105533639A (en) | 2015-12-10 | 2015-12-10 | Tomato sauce production system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101485435A (en) * | 2009-02-18 | 2009-07-22 | 卢向豹 | Production method of pre-concentration type catsup |
| CN101623082A (en) * | 2009-08-13 | 2010-01-13 | 上海沃迪科技有限公司 | Production method of tomato sauce and production flow line system of tomato sauce |
| CN102805318A (en) * | 2012-08-22 | 2012-12-05 | 广州南联实业有限公司 | Push-type constant-pressure steaming-ironing and vacuum processing equipment and method for fruit and vegetable |
| CN202774006U (en) * | 2012-08-22 | 2013-03-13 | 广州南联实业有限公司 | Push type constant-pressure steam blanching and vacuum treatment equipment for fruits and vegetables |
| CN205284914U (en) * | 2015-12-10 | 2016-06-08 | 天津威晟番茄制品有限公司 | Tomato ketchup production system |
-
2015
- 2015-12-10 CN CN201510925647.XA patent/CN105533639A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101485435A (en) * | 2009-02-18 | 2009-07-22 | 卢向豹 | Production method of pre-concentration type catsup |
| CN101623082A (en) * | 2009-08-13 | 2010-01-13 | 上海沃迪科技有限公司 | Production method of tomato sauce and production flow line system of tomato sauce |
| CN102805318A (en) * | 2012-08-22 | 2012-12-05 | 广州南联实业有限公司 | Push-type constant-pressure steaming-ironing and vacuum processing equipment and method for fruit and vegetable |
| CN202774006U (en) * | 2012-08-22 | 2013-03-13 | 广州南联实业有限公司 | Push type constant-pressure steam blanching and vacuum treatment equipment for fruits and vegetables |
| CN205284914U (en) * | 2015-12-10 | 2016-06-08 | 天津威晟番茄制品有限公司 | Tomato ketchup production system |
Non-Patent Citations (1)
| Title |
|---|
| 陆帼一 等编著: "番茄酱", 《茄果类蔬菜周年生产技术》 * |
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Application publication date: 20160504 |
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