CN205284914U - Tomato ketchup production system - Google Patents
Tomato ketchup production system Download PDFInfo
- Publication number
- CN205284914U CN205284914U CN201521036147.2U CN201521036147U CN205284914U CN 205284914 U CN205284914 U CN 205284914U CN 201521036147 U CN201521036147 U CN 201521036147U CN 205284914 U CN205284914 U CN 205284914U
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- steam
- valve
- vacuum
- outlet valve
- production system
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- Preparation Of Fruits And Vegetables (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Abstract
The utility model discloses a tomato ketchup production system, including the scraper blade lifting machine, float and to wash the machine, evaporate and scald and vacuum treatment installation, epidermis avulsion clearing device, crushing pump, pre -heater, beating machine, enrichment facility and storage sauce jar, evaporate that scald and vacuum treatment installation includes feed valve, steam treater, steam pipe, bleeder valve and vacuum tube, the inside screw propulsion ware that is equipped with of steam treater, the both ends of steam treater are equipped with feed inlet and discharge gate respectively, and feed inlet and discharge gate are connected respectively to feed valve and bleeder valve, the steam pipe evaporates boiling hotly through a plurality of branch steam pipe and the inside intercommunication of steam treater to the tomato of sending into the steam treater, the vacuum tube is through the inside intercommunication of a plurality of vacuum branch pipe with the bleeder valve for the moisture and the moisture of the tomato epidermis after scalding are evaporated in the absorption. The device has realized regulating and control of technological parameter such as steam pressure, heating temperature, vacuum, can be in succession, the automation, high -efficiently carry out the constant voltage to the tomato and evaporate and scald and vacuum treatment, improved product quality.
Description
Technical field
This utility model relates to tomato paste production equipment, particularly to a kind of tomato sauce production system.
Background technology
In Fructus Lycopersici esculenti deep-processing process, it is necessary to Fructus Lycopersici esculenti is carried out pre-cooked process, two: one is mainly had to be that Fructus Lycopersici esculenti epidermis is soft through the purpose of this operation, it is easy to the lower operation of decortication together thoroughly removes Fructus Lycopersici esculenti epidermis; Two is the effect that Fructus Lycopersici esculenti can be made to reach enzyme denaturing sterilization, in order to keep the original color and luster of Fructus Lycopersici esculenti and nutritional labeling. Therefore, steaming and decocting burn is a crucial operation, the quality of its processing effect, will directly influence the enforcement of subsequent technique and the crudy that product is final. Traditional Fructus Lycopersici esculenti pre-cooked equipment, classifies by processing mode, mainly has hot water blanching mode and atmospheric steam burn mode two kinds. Classify by device structure, mainly have mesh-belt conveying formula and spiral rotary drum type two kinds.
The guipure that mesh-belt conveying formula equipment is a set of continuous circulation conveying runs in semiclosed case groove, can be full of hot water, or be passed directly into atmospheric steam in case groove. Fructus Lycopersici esculenti enters case groove under guipure drives and runs, and accepts the blanching of hot water or the burn of steam.
Spiral rotary drum type equipment is with horizontal drum for conveying body, and cylinder barrel is covered with sieve aperture, and internal band spiral, material within it rolls and travels forward. Being cased with round cylinder slot body outside conveying cylinder, cylinder cell body divides upper and lower two halves groove, covers closing. The equally possible hot water that is filled with of this equipment, or pass into atmospheric steam, for hot water blanching, or steam blanching.
Although above two kind equipments can meet general production requirement, but crudy is not high, and there is obvious defect. Hot water blanching temperature limited, heat time heating time is long; The pressure of atmospheric steam burn is non-constant, difficult control of temperature. Two ways is feeding mouth and the discharging opening of open type, and heat dissipation capacity is big, and power consumption is serious, and heating material is uneven, has a strong impact on product quality.
Summary of the invention
The purpose of this utility model is in that to overcome the deficiencies in the prior art, it is provided that a kind of pusher Fructus Lycopersici esculenti constant voltage continuous, automatic, efficient steams and vacuum treatment installation.
For this, the technical solution of the utility model is as follows:
A kind of tomato sauce production system, including the scraper lifting machine being sequentially connected with, flotation washer, steam and vacuum treatment installation, epidermis avulsion removing device, breakage pump, preheater, beater, enrichment facility and storage beans tank, described steam and vacuum treatment installation includes inlet valve, steam processor, steam pipe, outlet valve and vacuum tube, described steam processor is horizontal, and it is internally provided with spiral propeller; Be respectively arranged with charging aperture and discharging opening at the two ends of described steam processor, described inlet valve and outlet valve connect described charging aperture and discharging opening respectively; Described steam pipe is connected with the inside of described steam processor by spaced multiple steam branch pipes, for the Fructus Lycopersici esculenti sending into steam processor is steamed; Described vacuum tube is connected with the inside of described outlet valve by spaced multiple vacuum manifold, for absorbing moisture and the dampness of the Fructus Lycopersici esculenti epidermis after steaming.
Described inlet valve and outlet valve provide the structure of power, inlet valve and outlet valve similar by reducing motor, include valve body, impeller and rotating shaft respectively, and described valve body is cylindric, and impeller is located in valve body, and rotating shaft is connected with reducing motor; Valve body upper end is provided with material inlet, lower end connects with the charging aperture 15 of steam processor; Described impeller includes multiple blade uniform at circumferencial direction, and each blade is rectangle and contacts with valve interior surface, and adjacent two blades and valve body constitute the annular seal space that radial section is sector. Preferably, described blade is being inlaid with elastic scraper with valve interior surface touching position.
Described discharging opening connects near the top of steam processor side with outlet valve, and described vacuum manifold connects away from the top of steam processor side with outlet valve, is provided with discharge port bottom outlet valve.
Preferably, the number of blade of described and outlet valve is more than the number of blade of inlet valve, so that the better effects if of evacuation vapor-removing.
This utility model having the beneficial effect that relative to prior art:
This system is in producing tomato sauce process, it is seal respectively to continuously perform when Fructus Lycopersici esculenti is steamed process and application of vacuum, achieve the adjustable controlled of the technological parameters such as steam pressure, heating-up temperature, vacuum, overcome the regulation and control of conventional thermal ironing equipment difficulty, efficiency is low, power consumption is high, the not high defect of crudy, guarantee that the Fructus Lycopersici esculenti after blanching treatment can reach the requirement of the desirably processing conditions such as peeling and enzyme denaturing sterilization, realize Fructus Lycopersici esculenti constant voltage continuous, automatic, efficient to steam and application of vacuum simultaneously, effectively improve product quality.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram of tomato sauce production system of the present utility model;
Fig. 2 steams in this utility model and the structural representation of vacuum treatment device.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present utility model is described in detail.
As it is shown in figure 1, tomato sauce production system of the present utility model, including the scraper lifting machine being sequentially connected with, flotation washer, steam and vacuum treatment installation, epidermis avulsion removing device, breakage pump, preheater, beater, enrichment facility and storage beans tank.
Referring to Fig. 2, described in steam and vacuum treatment installation includes inlet valve 14, steam processor 12, steam pipe 13, outlet valve 10 and vacuum tube 11, described steam processor 12 is horizontal, and it is internally provided with spiral propeller 16; Be respectively arranged with charging aperture 15 and discharging opening 17 at the two ends of described steam processor 12, described inlet valve 14 and outlet valve 10 connect described charging aperture 15 and discharging opening 17 respectively;Described steam pipe is connected with the inside of described steam processor 12 by spaced multiple steam branch pipes, for the Fructus Lycopersici esculenti sending into steam processor 12 is steamed; Described vacuum tube 11 is connected by the inside of spaced multiple vacuum manifold with described outlet valve 10, for absorbing moisture and the dampness of the Fructus Lycopersici esculenti epidermis after steaming.
Described inlet valve and outlet valve provide the structure of power, inlet valve and outlet valve similar by reducing motor, include valve body, impeller and rotating shaft respectively, and described valve body is cylindric, and impeller is located in valve body, and rotating shaft is connected with reducing motor; Valve body upper end is provided with material inlet, lower end connects with the charging aperture 15 of steam processor; Described impeller includes multiple blade uniform at circumferencial direction, and each blade is rectangle and contacts with valve interior surface, and it is fan-shaped annular seal space that adjacent two blades and valve body constitute radial section, and the number of blade of described and outlet valve is more than the number of blade of inlet valve. It addition, described blade is being inlaid with elastic scraper with valve interior surface touching position.
Additionally, as shown in Figure 1, discharging opening 17 connects near the top of steam processor 12 side (namely on the left of it) with outlet valve 10, and vacuum manifold connects away from the top of steam processor 12 side (namely on the right side of it) with outlet valve 10, is provided with discharge port 18 bottom outlet valve 10. When carrying out application of vacuum, the blade of outlet valve 10 rotates clockwise, drops on each interlobate Fructus Lycopersici esculenti and is pumped away moisture and the wet steam of epidermis at the entrance through vacuum manifold, it is simple to follow-up decortication operation carries out decortication process.
The process utilizing this device production tomato sauce is as follows:
By Hydraulic transportation, raw tomatoes material is delivered to scraper lifting machine to wash, raw material after washing is sent into and is carried out secondary cleaning and choosing fruit in flotation washer, the raw material not meeting production requirement is selected, then Fructus Lycopersici esculenti is steamed and application of vacuum, remove after epidermis, then material is put in breakage pump crush. The material broken through breakage pump carries out the pre-heat treatment, material after the pre-heat treatment is pulled an oar in beater, and the tomato sauce accomplishing fluently slurry is stored in making beating storage tank, then slurry to be sent in enrichment facility and concentrate, the tomato sauce after concentration is stored in storage beans tank.
In said process, carry out steaming and vacuum treated detailed process be:
(1) Fructus Lycopersici esculenti enters steam processor by inlet valve;
(2) in steam processor, input steam, make to be full of in steam processor steam, Fructus Lycopersici esculenti after entering from steam processor charging aperture, be advanced in the process of the other end, Fructus Lycopersici esculenti is steamed by steam;
(3) outlet valve is entered by the Fructus Lycopersici esculenti after steaming by outlet valve;
(4) to evacuation in outlet valve, making local in outlet valve be in vacuum state, Fructus Lycopersici esculenti is pumped away transepidermal water, juice and gas from entering outlet valve to discharge process;
(5) application of vacuum complete after Fructus Lycopersici esculenti send from discharge port, and be sent to epidermis avulsion remove device, carry out following process process.
Claims (5)
1. a tomato sauce production system, it is characterized in that, including the scraper lifting machine being sequentially connected with, flotation washer, steam and vacuum treatment installation, epidermis avulsion removing device, breakage pump, preheater, beater, enrichment facility and storage beans tank, described steam and vacuum treatment installation includes inlet valve (14), steam processor (12), steam pipe (13), outlet valve (10) and vacuum tube (11)
Described steam processor (12) is for horizontal, and it is internally provided with spiral propeller (16);
It is respectively arranged with charging aperture (15) and discharging opening (17), described inlet valve (14) and outlet valve (10) at the two ends of described steam processor (12) and connects described charging aperture (15) and discharging opening (17) respectively;
Described steam pipe is connected with the inside of described steam processor (12) by spaced multiple steam branch pipes, for the Fructus Lycopersici esculenti sending into steam processor (12) is steamed;
Described vacuum tube (11) is connected by the inside of spaced multiple vacuum manifold with described outlet valve (10), for absorbing moisture and the dampness of the Fructus Lycopersici esculenti epidermis after steaming.
2. tomato sauce production system according to claim 1, it is characterised in that described inlet valve and outlet valve provide power by reducing motor, inlet valve and outlet valve include valve body, impeller and rotating shaft respectively, described valve body is cylindric, and impeller is located in valve body, and rotating shaft is connected with reducing motor; Valve body upper end is provided with material inlet, lower end connects with the charging aperture (15) of steam processor; Described impeller includes multiple blade uniform at circumferencial direction, and each blade is rectangle and contacts with valve interior surface, and adjacent two blades and valve body constitute the annular seal space that radial section is sector.
3. tomato sauce production system according to claim 2, it is characterised in that described blade is being inlaid with elastic scraper with valve interior surface touching position.
4. tomato sauce production system according to claim 3, it is characterized in that, described discharging opening (17) connects near the top of steam processor (12) side with outlet valve (10), described vacuum manifold connects away from the top of steam processor (12) side with outlet valve (10), is provided with discharge port (18) in outlet valve (10) bottom.
5. the tomato sauce production system according to any one of claim 1-4, it is characterised in that the number of blade of described and outlet valve is more than the number of blade of inlet valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521036147.2U CN205284914U (en) | 2015-12-10 | 2015-12-10 | Tomato ketchup production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521036147.2U CN205284914U (en) | 2015-12-10 | 2015-12-10 | Tomato ketchup production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205284914U true CN205284914U (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521036147.2U Expired - Fee Related CN205284914U (en) | 2015-12-10 | 2015-12-10 | Tomato ketchup production system |
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| CN (1) | CN205284914U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105533639A (en) * | 2015-12-10 | 2016-05-04 | 天津威晟番茄制品有限公司 | Tomato sauce production system |
-
2015
- 2015-12-10 CN CN201521036147.2U patent/CN205284914U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105533639A (en) * | 2015-12-10 | 2016-05-04 | 天津威晟番茄制品有限公司 | Tomato sauce production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160608 Termination date: 20181210 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |