CN101485435A - Production method of pre-concentration type catsup - Google Patents
Production method of pre-concentration type catsup Download PDFInfo
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- CN101485435A CN101485435A CNA200910300461XA CN200910300461A CN101485435A CN 101485435 A CN101485435 A CN 101485435A CN A200910300461X A CNA200910300461X A CN A200910300461XA CN 200910300461 A CN200910300461 A CN 200910300461A CN 101485435 A CN101485435 A CN 101485435A
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Abstract
The invention provides a method for producing pre-concentration tomato sauce. The method comprises the following steps that: tomatoes are cleaned, selected, broken and mashed so as to obtain tomato juice at a concentration between 4 and 5 percent; the tomato juice first enters a pre-concentration device and is subjected to pre-concentration; the pre-concentration temperature is controlled to be between 50 and 60 DEG C; the vacuum degree is controlled to be between 500 and 620 millimeters of mercury; the tomato juice at a concentration between 6 and 9 percent is obtained after pre-concentration; then the tomato juice enters a multi-effect evaporator and is concentrated so as to obtain tomato sauce; and the tomato sauce is sterilized, cooled and subjected to aseptic filling so as to obtain a finished product of tomato sauce. The method can effectively give play to the speciality of the pre-concentration device and the multi-effect evaporator, gives full play to the capabilities of devices in other workshop sections, can allow the devices to reach and exceed designed capabilities, greatly improves the reasonability and stability of process, reduces the equipment investment of unit product, reduces energy consumption, and improves the efficiency of concentration, evaporation and production.
Description
One, technical field
The present invention relates to the production technical field of catsup, is a kind of production method of pre-concentration type catsup.
Two, background technology
The production technology of existing catsup adopts following steps to carry out: after tomato enters production line, clean earlier, select, broken then, send to making beating again, make concentration and be by weight percentage between 4% to 5% tomato juice.Tomato juice is directly sent into multi-effect evaporator and is concentrated, and makes the catsup of high concentration, and its concentration is decided according to product variety, and the concentration of general catsup is 28% to 30% or 36% to 38% by weight percentage.Catsup passes through sterilization, cooling more then, carries out sterile filling, obtains finished product catsup.
Multi-effect evaporator is an equipment the hugest in the catsup production technology, that investment is maximum, is the equipment that consumes steam and electric power maximum, also is the key equipment of restriction production capacity.General equipment supplier is in order to reduce cost, generally design during the multi-effect evaporator design according to more satisfactory condition, multi-effect evaporator adopts forced circulation type, heater adopts tube still heater, can be suitable for concentrating of high concentration material well, but in actual production, tomato juice concentration after making beating is lower, therefore, be difficult to reach designed productive capacity during actual production, concentration and evaporation efficient is lower, and the equipment of other workshop sections generally all has rich production capacity, therefore multi-effect evaporator and other equipment can not be used well, thereby cause the wasting of resources, production cost increases.
Three, summary of the invention
The invention provides a kind of production method of pre-concentration type catsup, can not effectively not carry out the problem that the evaporation and concentration of tomato causes the wasting of resources thereby overcome prior art, it has improved concentration and evaporation efficient and production efficiency.
Technical scheme of the present invention realizes by following steps: at first tomato is cleaned and selects, broken then, pull an oar again, obtain concentration after the making beating and be by weight percentage the tomato juice between 4% to 5%, then tomato juice is entered in the multi-effect evaporator and concentrates, obtain catsup, catsup through sterilization, cooling after, carry out sterile filling, obtain finished product catsup; Tomato juice after the making beating at first enters into and carries out pre-concentration in the pre-concentration equipment, temperature in the pre-concentration equipment is controlled between 50 to 60 degrees centigrade, vacuum degree control in the pre-concentration equipment is between 500 to 620 millimetress of mercury, obtain concentration after the pre-concentration and be by weight percentage the tomato juice between 6% to 9%, the tomato juice that obtains after the pre-concentration enters in the multi-effect evaporator and concentrates.
Be further optimization and/or improvements below to the foregoing invention technical scheme:
Above-mentioned pre-concentration equipment can adopt multiple-effect falling film formula evaporimeter or membrane separation plant,
Above-mentioned multiple-effect falling film formula evaporimeter can be 4 and imitates or the 5 non-circulating type long tube type kestner long-tube evaporators of imitating.
Membrane module in the above-mentioned membrane separation plant can adopt tubular membrane component or rolled membrane module.
Above-mentionedly can be tomato juice between 7% to 8% by weight percentage through obtaining concentration after the pre-concentration.
Between the concentration of above-mentioned finished product catsup can be 28% to 30% by weight percentage or between 36% to 38%.
The present invention makes pre-concentration device and multi-effect evaporator all can bring into play speciality effectively, make other workshop section's capacity of equipment fully obtain performance, it is reached and surpass designed capacity, the reasonability and the stability of technology are greatly improved, equipment investment reduction, the energy consumption of unit product are reduced, improved concentration and evaporation efficient and production efficiency.
Four, description of drawings
Accompanying drawing 1 is existing catsup technological process of production schematic diagram.
Accompanying drawing 2 is a technological process of production schematic diagram of the present invention,
Five, the specific embodiment
The present invention is not subjected to the restriction of following embodiment, can determine concrete embodiment according to technical scheme of the present invention and actual conditions.
Below in conjunction with embodiment and accompanying drawing the present invention is further described:
As shown in Figure 1, the existing catsup technological process of production is carried out as follows, at first tomato is cleaned and selects, broken then, pull an oar again, obtain concentration after the making beating and be by weight percentage the tomato juice between 4% to 5%, then tomato juice is entered in the multi-effect evaporator and concentrates, obtain catsup, catsup through sterilization, cooling after, carry out sterile filling, obtain finished product catsup.As shown in Figure 2, the present invention at first enters into the tomato juice after the making beating to carry out pre-concentration in the pre-concentration equipment on existing technology basis, temperature in the pre-concentration equipment is controlled between 50 to 60 degrees centigrade, vacuum degree control in the pre-concentration equipment is between 500 to 620 millimetress of mercury, obtain concentration after the pre-concentration and be by weight percentage the tomato juice between 6% to 9%, the tomato juice that obtains after the pre-concentration enters in the multi-effect evaporator and concentrates.Concentration and evaporation efficient and production efficiency have so just been improved.
Can according to actual needs above-mentioned production method of pre-concentration type catsup be made further optimization and/or improvements:
Pre-concentration equipment can adopt multiple-effect falling film formula evaporimeter or membrane separation plant, the moisture of multiple-effect falling film formula evaporimeter in can the rapid evaporation tomato juice, and the membrane type separation equipment is the moisture of isolating under natural temperature in the tomato juice, these two kinds of equipment can be configured according to actual conditions.
According to actual conditions, multiple-effect falling film formula evaporimeter can be 4 and imitates or the 5 non-circulating type long tube type kestner long-tube evaporators of imitating.
According to actual conditions, the membrane module in the membrane separation plant can adopt tubular membrane component or rolled membrane module.
Can be tomato juice between 7% to 8% by weight percentage through obtaining concentration after the pre-concentration, the tomato juice of this concentration is adapted at concentrating in the multi-effect evaporator, and efficient is higher.
Demand according to different product concentrates in multi-effect evaporator, between the concentration of finished product catsup can be 28% to 30% by weight percentage or between 36% to 38%.
Above technical characterictic has constituted most preferred embodiment of the present invention, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
Claims (7)
- [claim 1] 1, a kind of production method of pre-concentration type catsup, comprise the steps: at first tomato to be cleaned and selects, broken then, pull an oar again, obtain concentration after the making beating and be by weight percentage the tomato juice between 4% to 5%, then tomato juice is entered in the multi-effect evaporator and concentrate, obtain catsup, catsup is through sterilization, after the cooling, carry out sterile filling, obtain finished product catsup, tomato juice after it is characterized in that pulling an oar at first enters into and carries out pre-concentration in the pre-concentration equipment, and the temperature in the pre-concentration equipment is controlled between 50 to 60 degrees centigrade, and the vacuum degree control in the pre-concentration equipment is between 500 to 620 millimetress of mercury, obtain concentration after the pre-concentration and be by weight percentage the tomato juice between 6% to 9%, the tomato juice that obtains after the pre-concentration enters in the multi-effect evaporator and concentrates.
- [claim 2] 2, production method of pre-concentration type catsup according to claim 1 is characterized in that pre-concentration equipment adopts multiple-effect falling film formula evaporimeter or membrane separation plant.
- [claim 3] 3, production method of pre-concentration type catsup according to claim 2 is characterized in that multiple-effect falling film formula evaporimeter is 4 effects or the 5 non-circulating type long tube type kestner long-tube evaporators of imitating.
- [claim 4] 4, production method of pre-concentration type catsup according to claim 2 is characterized in that the membrane module in the membrane separation plant adopts tubular membrane component or rolled membrane module.
- [claim 5] 5, according to claim 1 or 2 or 3 or 4 described production method of pre-concentration type catsup, it is characterized in that through obtaining concentration after the pre-concentration be tomato juice between 7% to 8% by weight percentage.
- [claim 6] 6, according to claim 1 or 2 or 3 or 4 described production method of pre-concentration type catsup, the concentration that it is characterized in that finished product catsup is between 28% to 30% or between 36% to 38% by weight percentage.
- [claim 7] 7, production method of pre-concentration type catsup according to claim 5, the concentration that it is characterized in that finished product catsup is between 28% to 30% or between 36% to 38% by weight percentage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910300461XA CN101485435B (en) | 2009-02-18 | 2009-02-18 | Production method of pre-concentration type catsup |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910300461XA CN101485435B (en) | 2009-02-18 | 2009-02-18 | Production method of pre-concentration type catsup |
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| CN101485435A true CN101485435A (en) | 2009-07-22 |
| CN101485435B CN101485435B (en) | 2012-12-26 |
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| CN200910300461XA Active CN101485435B (en) | 2009-02-18 | 2009-02-18 | Production method of pre-concentration type catsup |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101971963A (en) * | 2010-07-15 | 2011-02-16 | 上海神农机械有限公司 | Double-specification tomato paste production equipment |
| CN102197872A (en) * | 2011-01-06 | 2011-09-28 | 中粮屯河股份有限公司 | Method for producing super sticky catsup by cold breaking process |
| CN103169121A (en) * | 2011-12-26 | 2013-06-26 | 烟台北方安德利果汁股份有限公司 | Processing method for super-high power apply pulp |
| CN105533639A (en) * | 2015-12-10 | 2016-05-04 | 天津威晟番茄制品有限公司 | Tomato sauce production system |
| CN107495303A (en) * | 2017-08-31 | 2017-12-22 | 大连华海调味食品有限公司 | A kind of catsup production technology |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMI20040190A1 (en) * | 2004-02-06 | 2004-05-06 | Zanichelli Ricerche Srl | TOMATO PRODUCTS AND PROCESS FOR THEIR PREPARATION |
| ITMI20040189A1 (en) * | 2004-02-06 | 2004-05-06 | Zanichelli Ricerche Srl | TOMATO PRODUCTS |
-
2009
- 2009-02-18 CN CN200910300461XA patent/CN101485435B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101971963A (en) * | 2010-07-15 | 2011-02-16 | 上海神农机械有限公司 | Double-specification tomato paste production equipment |
| CN101971963B (en) * | 2010-07-15 | 2013-03-27 | 上海神农机械有限公司 | Double-specification tomato paste production equipment |
| CN102197872A (en) * | 2011-01-06 | 2011-09-28 | 中粮屯河股份有限公司 | Method for producing super sticky catsup by cold breaking process |
| CN103169121A (en) * | 2011-12-26 | 2013-06-26 | 烟台北方安德利果汁股份有限公司 | Processing method for super-high power apply pulp |
| CN105533639A (en) * | 2015-12-10 | 2016-05-04 | 天津威晟番茄制品有限公司 | Tomato sauce production system |
| CN107495303A (en) * | 2017-08-31 | 2017-12-22 | 大连华海调味食品有限公司 | A kind of catsup production technology |
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| Publication number | Publication date |
|---|---|
| CN101485435B (en) | 2012-12-26 |
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