CN102197872A - Method for producing super sticky catsup by cold breaking process - Google Patents
Method for producing super sticky catsup by cold breaking process Download PDFInfo
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- CN102197872A CN102197872A CN2011100015041A CN201110001504A CN102197872A CN 102197872 A CN102197872 A CN 102197872A CN 2011100015041 A CN2011100015041 A CN 2011100015041A CN 201110001504 A CN201110001504 A CN 201110001504A CN 102197872 A CN102197872 A CN 102197872A
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Abstract
A method for producing super sticky catsup by a cold breaking process comprises: (1) choosing carefully super sticky raw materials, (2) washing the super sticky raw materials by a floating method, transmitting the super sticky raw materials by flow and lifting the super sticky raw materials, (3) breaking the super sticky raw materials at a preset temperature less than or equal to 70 DEG C, (4) purifying the resulting products from the step (4), wherein two stages of screen meshes have large meshes and a rotating speed is adjusted to the maximum speed, (5) carrying out a backfill process for pericarp and seeds , and (6) carrying out a vacuum concentration process, a sterilization process by flash evaporation and a sterile filling process for products obtained by the above steps. Catsup products having advantages belonging to both existing catsup products produced by a cold breaking process and existing catsup products produced by a hot breaking process can be produced under a low cost condition through the method combining a careful choice of sticky raw materials, a reconstruction of production equipment and an optimization of production technology, and a product viscosity and a product appearance are improved greatly. The method is advanced and reasonable. Comprised with existing catsup products which are produced by a hot breaking process or a warm breaking process, have a good viscosity and a poor color and luster, catsup products produced by the method provided by the invention have better color and luster, and compared with existing catsup products which are produced by a cold breaking process, have a good appearance and a low viscosity, catsup products produced by the method provided by the invention have a higher viscosity.
Description
Technical field
The present invention relates to a kind of production technical field of catsup, especially a kind of production method of cold broken super ixoderm seed catsup.
Background technology
Catsup is the raw material of countries in the world important foodstuffs and food industry, becomes the various countries consumer and obtains ascorbic important source.The most employing of existing catsup production technology is cleaned earlier, selected, and is broken then, sends to making beating again and makes tomato juice, again tomato juice sent into multi-effect evaporator and concentrates, and makes catsup.
The catsup of international market demand is based on low acid, super sticking catsup product at present, other index of product all can meet the demands, but existing temperature is broken or the broken catsup viscosity of heat is better but sense organ is not good, and cold broken catsup sense organ is good, and the defective that viscosity but is difficult for promoting is restricting the development of the tomato industry of China.Therefore, the significant and prospect of the catsup of exploitation specific (special) requirements (cold broken super ixoderm seed catsup).
Summary of the invention
The production method of cold broken super ixoderm seed catsup provided by the invention by the transformation of production equipment and the optimization of technology, is produced viscosity 4.5-6.5cm/30s (12.5%), the cold broken super ixoderm seed catsup of aberration a/b value 〉=2.1 (12.5%).Realize that catsup has remedied the blank that present domestic market does not still have this kind performance catsup with the appearance of good this product of sense organ of the high viscosity of the broken catsup product of heat and cold broken catsup product, process route advanced person, rationally.
The production method of the cold broken catsup of super sticking type of the present invention is: (1) selected raw material variety that is rich in fiber; (2) floatingly wash, stream send and promote raw material; (3) broken preheating: preheat temperature is controlled at≤75 ℃, keeps cold broken temperature; (4) refining: the secondary screen net adopts big screen cloth, and rotating speed is adjusted to maximum; (5) the skin seed after the filtration is backfilling into the tomato juice jar of another production line, makes full use of fiber and pectin composition increase product viscosity in the skin seed.(6) vacuum concentrate, flash distillation sterilization and sterile filling.
Preferably, raw materials for production of the present invention are selected super sticking kind raw material for use---and " early-maturing variety H1100 " and " middle-late ripening variety H9780, H9280, H3402, H2401 ".Its pectin content is higher, has satisfied the demand of cold broken super ixoderm seed catsup to raw material of producing.
Preferably, the present invention adopts cold method broken and the hot combination of being marred by a scar, etc. to transform, and uses the broken pre-heating system of heat on cold broken technology, changes original horizontal cold broken preheater into vertical heat broken preheater.
Preferably, preheat temperature of the present invention is controlled at≤75 ℃, is controlled at heating in the cold broken temperature range, and product keeps high viscosity, lovely luster, and nutritional labelings such as lycopene maximize the retention.
Preferably, it is the screen cloth of 1.5mm that refiner secondary screen net adopts mesh size, and under this mesh size, fibr tissue also can pass through, the catsup viscosity height of being produced, and fiber content is abundant.
Preferably, the skin seed after filtering through the 0.8mm sieve aperture partly is backfilling in the tomato juice jar or the feeder after the channel selection behind another production line refiner, increases the viscosity of product greatly.
Preferably, production equipment is transformed: a line two road skin slags are added this line storage juice jar by auger, one skin slag of a line mixed by device with this line of part skin slag add this line volume groove to.
Preferably, improve the refiner rotating speed: refiner must keep high rotating speed or approaching maximum.
Preferably, the circulating tank liquid level will remain on low liquid level, and is low more good more; When needs suitably improved broken temperature, the circulating tank liquid level can correspondingly be controlled at a higher liquid level, had only with this understanding, can shorten the resolving time of pectase as much as possible, produced qualified cold broken super ixoderm seed catsup.
Preferably, adopt the steam direct injection to inject the mixing tube heating, 104 ℃～108 ℃ of sterilization temperatures, the sterilization temperature retention time is 4～6 minutes, adopts the vacuum instantaneous temperature reduction, reduces the loss of aberration in the sterilization process, viscosity number to greatest extent.
Preferably, the big more can that helps this product more of can bore increases the caliber of carrying this catsup, selects the sterile bag of the 2 inches filling exits of standard that meet the world for use, and corresponding filling apparatus will change the can head of 2 inches mouths into, so that the can of super sticking product.
The cold broken super ixoderm seed catsup of the viscosity 4.5-6.5cm/30s that the present invention produces (12.5%), aberration a/b value 〉=2.1 (12.5%) has successfully solved the problem that the catsup kind is single, can not satisfy the market diversification demand.
Description of drawings
Fig. 1 is the production method of cold broken super ixoderm seed catsup.
The specific embodiment
As shown in Figure 1, be the production method of cold broken super ixoderm seed catsup of the present invention, its concrete technology comprises:
At first select raw material, raw material can adopt the raw material of " early-maturing variety H1100 " and " middle-late ripening variety H9780, H9280, H3402, H2401 " 5 super sticking kinds, is understandable that other super sticking kinds go for production method of the present invention equally.
Next carries out fragmentation and preheating, and the raw material after selecting is delivered to displacement pump, enters pre-heating system by closed conduit after fragmentation.On cold broken technology basis, use the broken pre-heating system of heat, change original horizontal cold broken preheater into vertical heat broken preheater; Preheat temperature is controlled at≤75 ℃.
Make with extra care then, with original refiner platform, bilayer changes individual layer into, has guaranteed the refiner smooth operation, reaches respective standard (below 55%) by adjusting parameter skin pulp water branch, the screen cloth in screen cloth employing=1.5mm aperture, and rotating speed is adjusted to maximum.
Then carry out the backfill of skin seed, other production line partly is backfilling in the tomato juice jar or the feeder after the channel selection behind another production line refiner through the skin seed after filtering, can increase pectin and fiber content in the catsup product, thereby increase the viscosity of product greatly.
Last Flash Type sterilization, flash distillation adopt direct injection to inject the mixing tube heating, 104 ℃～108 ℃ of sterilization temperatures, and 4～6 minutes sterilization retention times, adopt the vacuum instantaneous temperature reduction, reduce the loss of aberration in the sterilization process, viscosity number to greatest extent.
In addition, select the sterile bag of the 2 inches filling exits of standard that meet the world for use, corresponding filling apparatus is replaced by the can head of 2 inches mouths.
And then the circulating tank liquid level will remain on low liquid level, and the passivation pectase helps the maintenance of product viscosity.
The viscosity number of the cold broken super ixoderm seed catsup of producing by production technology of the present invention is at 4.5-6.5cm/30s, aberration a/b value (12.5%) 〉=2.1.And present conventional cold broken catsup viscosity number 〉=6.5cm/30s.
Embodiment 1:
At first select raw material, adopt " early-maturing variety H1100 ".
Next carries out fragmentation and preheating, and the raw material after selecting is delivered to displacement pump, enters pre-heating system by closed conduit after fragmentation.Adjusting breakage pump is 6 meters to the preheater distance, control from tomato be crushed to reach preheat temperature time at 20 seconds, change original horizontal cold broken preheater into vertical heat broken preheater; Workshop is controlled the aperture of steam valve automatically according to design temperature, and preheat temperature is controlled at 70 ℃.
Make with extra care then, use individual layer refiner platform, screen cloth adopts the 1.5mm aperture, and the tomato juice that draws is gone into the tomato juice jar, adds the tomato skin that another production line 0.8mm leaches with lower screen cloth in this tomato juice jar.
Last Flash Type sterilization is adopted the steam direct injection to inject and is mixed the Flash Type heating, and 106 ℃ of sterilization temperatures keep 4 minutes heat time heating times, adopt the vacuum instantaneous temperature reduction.
The viscosity number of the cold broken super ixoderm seed catsup of producing by production technology of the present invention is at 4.5cm/30s, and aberration a/b value (12.5%) is 2.15.
Embodiment 2:
At first select raw material, adopt " middle-late ripening variety H9780 ".
Next carries out fragmentation and preheating, and the raw material after selecting is delivered to displacement pump, enters pre-heating system by closed conduit after fragmentation.Adjusting breakage pump to preheater distance is 6 meters, is crushed to the time that reaches preheat temperature from tomato and is controlled at 15 seconds, changes original horizontal cold broken preheater into vertical heat broken preheater; Preheat temperature is controlled at 68 ℃.
Make with extra care then, use double-deck refiner platform, the slubbing screen cloth adopts the 3.0mm aperture; 1.2mm aperture, two roads, the tomato juice that draws is gone into the tomato juice jar, adds the tomato skin that another production line 0.8mm leaches with lower screen cloth in this tomato juice jar.
Last Flash Type sterilization is adopted the steam direct injection to inject and is mixed the Flash Type heating, and 106 ℃ of sterilization temperatures keep 5 minutes heat time heating times, adopt the vacuum instantaneous temperature reduction, reduce the loss of aberration in the sterilization process, viscosity number to greatest extent.
The viscosity number of the cold broken super ixoderm seed catsup of producing by production technology of the present invention is at 5.0cm/30s, and aberration a/b value (12.5%) is 2.23.
Embodiment 3:
At first select raw material, adopt " middle-late ripening variety H9780 ".
Next carries out fragmentation and preheating, and the raw material after selecting is delivered to displacement pump, enters pre-heating system by closed conduit after fragmentation.Adjusting breakage pump to preheater distance is 15 meters, is crushed to the time that reaches preheat temperature from tomato and is controlled at 15 seconds.Change original horizontal cold broken preheater into vertical heat broken preheater; Workshop is controlled the aperture of steam valve automatically according to design temperature, and preheat temperature is controlled at 70 ℃.
Make with extra care then, use double-deck refiner platform, the slubbing screen cloth adopts the 3.0mm aperture; 1.2mm aperture, two roads, the tomato juice that draws is gone into the tomato juice jar, adds the tomato skin that another production line 0.8mm leaches with lower screen cloth in this tomato juice jar.
Steam direct injection heating is adopted in last Flash Type sterilization, flash distillation, and 107 ℃ of sterilization temperatures keep 4 minutes heat time heating times, adopt the vacuum instantaneous temperature reduction, reduce the loss of aberration in the sterilization process, viscosity number to greatest extent.
The viscosity number of the cold broken super ixoderm seed catsup of producing by production technology of the present invention is at 5.5cm/30s, and aberration a/b value (12.5%) is 2.35.
The invention is not restricted to disclosing of the foregoing description, the foregoing description only is a preferred forms, on the basis of spirit of the present invention, can make amendment to the present invention.
Claims (9)
1. the production method of a cold broken super ixoderm seed catsup, step is as follows: (1) selected raw material variety that is rich in fiber; (2) floatingly wash, stream send and promote raw material; (3) broken preheating: preheat temperature is controlled at≤75 ℃; (4) refining: the secondary screen net adopts big screen cloth, and rotating speed is adjusted to maximum; (5) skin seed backfill (6) vacuum concentrate, flash distillation sterilization and sterile filling.
2. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that raw materials for production are selected " early-maturing variety H1100 and middle-late ripening variety H9780, H9280, H3402, H2401 for use.
3. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, described pre-heating system is the broken pre-heating system of the vertical heat of using on cold broken technology basis.
4. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, broken temperature is controlled at≤and 75 ℃, keep cold broken temperature.
5. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, it is the screen cloth of 1.5mm that refiner secondary screen net adopts mesh size.
6. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, the refiner rotating speed keeps high rotating speed or approaching maximum.
7. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, partly is backfilling in the tomato juice jar or the feeder after the channel selection behind another production line refiner through the skin seed after the filtration of 0.8mm sieve aperture.
8. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, the can pipeline strengthens, and filling exit is enlarged to 2 inches.
9. the production method of cold broken super ixoderm seed catsup according to claim 1 is characterized in that, sterilization adopts the steam direct injection to inject the heating of mixing Flash Type, 104 ℃～108 ℃ of sterilization temperatures, and be 4 minutes～6 minutes heat time heating time.
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| CN2011100015041A CN102197872A (en) | 2011-01-06 | 2011-01-06 | Method for producing super sticky catsup by cold breaking process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103202459A (en) * | 2013-03-07 | 2013-07-17 | 甘肃大漠紫光生物科技有限公司 | Processing technique of pure black tomato paste |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101485435A (en) * | 2009-02-18 | 2009-07-22 | 卢向豹 | Production method of pre-concentration type catsup |
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- 2011-01-06 CN CN2011100015041A patent/CN102197872A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101485435A (en) * | 2009-02-18 | 2009-07-22 | 卢向豹 | Production method of pre-concentration type catsup |
Non-Patent Citations (2)
| Title |
|---|
| 孙世良: "国产GTⅡBⅠ型冷破碎番茄酱生产设备改为热破碎的探讨", 《食品科学》, no. 11, 30 November 1991 (1991-11-30), pages 50 - 52 * |
| 杜玉峰: "番茄酱加工的冷破碎工艺和热破碎工艺", 《食品工业科技》, no. 05, 15 October 1994 (1994-10-15), pages 10 - 12 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103202459A (en) * | 2013-03-07 | 2013-07-17 | 甘肃大漠紫光生物科技有限公司 | Processing technique of pure black tomato paste |
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Application publication date: 20110928 |