CN101485435B - Production method of pre-concentration type catsup - Google Patents
Production method of pre-concentration type catsup Download PDFInfo
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- CN101485435B CN101485435B CN200910300461XA CN200910300461A CN101485435B CN 101485435 B CN101485435 B CN 101485435B CN 200910300461X A CN200910300461X A CN 200910300461XA CN 200910300461 A CN200910300461 A CN 200910300461A CN 101485435 B CN101485435 B CN 101485435B
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Abstract
The invention provides a method for producing pre-concentration tomato sauce. The method comprises the following steps that: tomatoes are cleaned, selected, broken and mashed so as to obtain tomato juice at a concentration between 4 and 5 percent; the tomato juice first enters a pre-concentration device and is subjected to pre-concentration; the pre-concentration temperature is controlled to be between 50 and 60 DEG C; the vacuum degree is controlled to be between 500 and 620 millimeters of mercury; the tomato juice at a concentration between 6 and 9 percent is obtained after pre-concentration; then the tomato juice enters a multi-effect evaporator and is concentrated so as to obtain tomato sauce; and the tomato sauce is sterilized, cooled and subjected to aseptic filling so as to obtain a finished product of tomato sauce. The method can effectively give play to the speciality of the pre-concentration device and the multi-effect evaporator, gives full play to the capabilities of devices in other workshop sections, can allow the devices to reach and exceed designed capabilities, greatly improves the reasonability and stability of process, reduces the equipment investment of unit product, reduces energy consumption, and improves the efficiency of concentration, evaporation and production.
Description
One, technical field
The present invention relates to the production technical field of catsup, is a kind of production method of pre-concentration type catsup.
Two, background technology
The production technology of existing catsup adopts following steps to carry out: tomato is cleaned earlier, selects after getting into production line, and is broken then, sends to making beating again, make concentration and be by weight percentage between 4% to 5% tomato juice.Tomato juice is directly sent into multi-effect evaporator and is concentrated, and makes the catsup of high concentration, and its concentration is decided according to product variety, and the concentration of general catsup is 28% to 30% or 36% to 38% by weight percentage.Catsup passes through sterilization, cooling more then, carries out sterile filling, obtains finished product catsup.
Multi-effect evaporator is an equipment the hugest in the catsup production technology, that investment is maximum, is to consume steam and the maximum equipment of electric power, and also be the key equipment of restriction production capacity.General equipment supplier generally designs according to more satisfactory condition during the multi-effect evaporator design in order to reduce cost, and multi-effect evaporator adopts forced circulation type; Heater adopts tube still heater, can be suitable for concentrating of high concentration material well, but in actual production; Tomato juice concentration after making beating is lower, therefore, is difficult to reach designed productive capacity during actual production; Concentration and evaporation efficient is lower; And the equipment of other workshop sections generally all has rich production capacity, so multi-effect evaporator and other equipment can not be used well, thereby causes the wasting of resources, production cost to increase.
Three, summary of the invention
The invention provides a kind of production method of pre-concentration type catsup, can not effectively not carry out the problem that the evaporation and concentration of tomato causes the wasting of resources thereby overcome prior art, it has improved concentration and evaporation efficient and production efficiency.
Technical scheme of the present invention realizes through following steps: at first tomato cleaned and selects, and broken then, pull an oar again; Obtaining concentration after the making beating is the tomato juice between 4% to 5% by weight percentage; Then tomato juice is entered in the multi-effect evaporator and concentrates, obtain catsup, catsup through sterilization, cooling after; Carry out sterile filling, obtain finished product catsup; Tomato juice after the making beating at first enters into and carries out pre-concentration in the pre-concentration equipment; Temperature in the pre-concentration equipment is controlled between 50 to 60 degrees centigrade; Vacuum degree control in the pre-concentration equipment is between 500 to 620 millimetress of mercury; Obtaining concentration after the pre-concentration is the tomato juice between 6% to 9% by weight percentage, and the tomato juice that obtains after the pre-concentration enters in the multi-effect evaporator and concentrates.
Be to the further optimization of foregoing invention technical scheme below or/and improve:
Above-mentioned pre-concentration equipment can adopt multiple-effect falling film formula evaporimeter or membrane separation plant,
Above-mentioned multiple-effect falling film formula evaporimeter can be the non-circulating type long pipe type kestner long-tube evaporator that 4 effects or 5 are imitated.
Membrane module in the above-mentioned membrane separation plant can adopt tubular membrane component or rolled membrane module.
Above-mentionedly can be the tomato juice between 7% to 8% by weight percentage through obtaining concentration after the pre-concentration.
Between the concentration of above-mentioned finished product catsup can be 28% to 30% by weight percentage or between 36% to 38%.
The present invention makes pre-concentration device and multi-effect evaporator all can bring into play speciality effectively; Make other workshop section's capacity of equipment fully obtain performance; It is reached and surpass designed capacity; The reasonability and the stability of technology are greatly improved, the equipment investment reduction of unit product, energy consumption are reduced, improved concentration and evaporation efficient and production efficiency.
Four, description of drawings
Accompanying drawing 1 is existing catsup technological process of production sketch map.
Accompanying drawing 2 is a technological process of production sketch map of the present invention,
Five, the specific embodiment
The present invention does not receive the restriction of following embodiment, can confirm concrete embodiment according to technical scheme of the present invention and actual conditions.
Below in conjunction with embodiment and accompanying drawing the present invention is further described:
Shown in accompanying drawing 1, the existing catsup technological process of production is carried out as follows, at first tomato is cleaned and selects; Broken then, to pull an oar again, obtaining concentration after the making beating is the tomato juice between 4% to 5% by weight percentage; Then tomato juice is entered in the multi-effect evaporator and concentrates, obtain catsup, catsup through sterilization, cooling after; Carry out sterile filling, obtain finished product catsup.Shown in accompanying drawing 2; The present invention at first enters into the tomato juice after the making beating to carry out pre-concentration in the pre-concentration equipment on existing technology basis; Temperature in the pre-concentration equipment is controlled between 50 to 60 degrees centigrade; Vacuum degree control in the pre-concentration equipment is between 500 to 620 millimetress of mercury, and obtaining concentration after the pre-concentration is the tomato juice between 6% to 9% by weight percentage, and the tomato juice that obtains after the pre-concentration enters in the multi-effect evaporator and concentrates.Concentration and evaporation efficient and production efficiency have so just been improved.
Can according to actual needs above-mentioned production method of pre-concentration type catsup be done further to optimize or/and improve:
Pre-concentration equipment can adopt multiple-effect falling film formula evaporimeter or membrane separation plant; The moisture of multiple-effect falling film formula evaporimeter in can the rapid evaporation tomato juice, and the membrane type separation equipment is the moisture of under natural temperature, isolating in the tomato juice; These two kinds of equipment can be configured according to actual conditions.
According to actual conditions, multiple-effect falling film formula evaporimeter can be the non-circulating type long pipe type kestner long-tube evaporator that 4 effects or 5 are imitated.
According to actual conditions, the membrane module in the membrane separation plant can adopt tubular membrane component or rolled membrane module.
Can be the tomato juice between 7% to 8% by weight percentage through obtaining concentration after the pre-concentration, the tomato juice of this concentration is adapted at concentrating in the multi-effect evaporator, and efficient is higher.
Demand according to different product concentrates in multi-effect evaporator, between the concentration of finished product catsup can be 28% to 30% by weight percentage or between 36% to 38%.
Above technical characterictic has constituted most preferred embodiment of the present invention, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
Claims (1)
1. a production method of pre-concentration type catsup comprises the steps: at first tomato to be cleaned and selects, and is broken then; Pull an oar, obtaining concentration after the making beating is the tomato juice between 4% to 5% by weight percentage again, tomato juice is entered in the multi-effect evaporator to concentrate then; Obtain catsup, catsup carries out sterile filling through after sterilization, cooling off; Obtain finished product catsup; Tomato juice after it is characterized in that pulling an oar at first enters into and carries out pre-concentration in the pre-concentration equipment, and the temperature in the pre-concentration equipment is controlled between 50 to 60 degrees centigrade, and the vacuum degree control in the pre-concentration equipment is between 500 to 620 millimetress of mercury; Obtaining concentration after the pre-concentration is the tomato juice between 6% to 9% by weight percentage, and the tomato juice that obtains after the pre-concentration enters in the multi-effect evaporator and concentrates; Wherein, Pre-concentration equipment adopts multiple-effect falling film formula evaporimeter; This multiple-effect falling film formula evaporimeter is the non-circulating type long pipe type kestner long-tube evaporator that 4 effects or 5 are imitated; Through obtaining concentration after the pre-concentration is the tomato juice between 7% to 8% by weight percentage, and the concentration of finished product catsup is between 28% to 30% or between 36% to 38% by weight percentage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910300461XA CN101485435B (en) | 2009-02-18 | 2009-02-18 | Production method of pre-concentration type catsup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910300461XA CN101485435B (en) | 2009-02-18 | 2009-02-18 | Production method of pre-concentration type catsup |
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| Publication Number | Publication Date |
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| CN101485435A CN101485435A (en) | 2009-07-22 |
| CN101485435B true CN101485435B (en) | 2012-12-26 |
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| CN200910300461XA Active CN101485435B (en) | 2009-02-18 | 2009-02-18 | Production method of pre-concentration type catsup |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101971963B (en) * | 2010-07-15 | 2013-03-27 | 上海神农机械有限公司 | Double-specification tomato paste production equipment |
| CN102197872A (en) * | 2011-01-06 | 2011-09-28 | 中粮屯河股份有限公司 | Method for producing super sticky catsup by cold breaking process |
| CN103169121B (en) * | 2011-12-26 | 2015-09-23 | 烟台北方安德利果汁股份有限公司 | The processing method of a kind of superelevation times apple pulp |
| CN105533639A (en) * | 2015-12-10 | 2016-05-04 | 天津威晟番茄制品有限公司 | Tomato sauce production system |
| CN107495303A (en) * | 2017-08-31 | 2017-12-22 | 大连华海调味食品有限公司 | A kind of catsup production technology |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1917778A (en) * | 2004-02-06 | 2007-02-21 | 赞尼凯利研究有限责任公司 | Tomato products and process for their preparation |
| CN1917781A (en) * | 2004-02-06 | 2007-02-21 | 赞尼凯利研究有限责任公司 | Concentrated tomato products |
-
2009
- 2009-02-18 CN CN200910300461XA patent/CN101485435B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1917778A (en) * | 2004-02-06 | 2007-02-21 | 赞尼凯利研究有限责任公司 | Tomato products and process for their preparation |
| CN1917781A (en) * | 2004-02-06 | 2007-02-21 | 赞尼凯利研究有限责任公司 | Concentrated tomato products |
Non-Patent Citations (2)
| Title |
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| 杨万荣等.番茄加工新工艺应用研究进展.《甘肃科学学报》.2006,第18卷(第3期),123-126全文. * |
| 鞠维力.高浓度番茄酱罐头.《食品科学》.1992,(第1期),32页第1段第6-7行和12-13行;33页工艺流程;33页右侧表格. * |
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| CN101485435A (en) | 2009-07-22 |
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