CN105529591A - Pre-insulating tube type terminal feeding and peeling threading press-connection machine and control method thereof - Google Patents
Pre-insulating tube type terminal feeding and peeling threading press-connection machine and control method thereof Download PDFInfo
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- CN105529591A CN105529591A CN201610060534.2A CN201610060534A CN105529591A CN 105529591 A CN105529591 A CN 105529591A CN 201610060534 A CN201610060534 A CN 201610060534A CN 105529591 A CN105529591 A CN 105529591A
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- terminal
- peeling
- press
- wire rod
- wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a pre-insulating tube type terminal feeding and peeling threading press-connection machine. The pre-insulating tube type terminal feeding and peeling threading press-connection machine comprises a terminal conveying device, a wire rod treating device, a transfer device, a press-connection device and a controller, wherein the controller is connected with the terminal conveying device, the wire rod treating device, the transfer device and the press-connection device respectively; the terminal conveying device is used for conveying terminals to the press-connection device; the wire rod treating device is used for carrying out peeling operation on wire rod end parts of the pre-press-connected terminals; wire rods after the peeling operation are transferred to the press-connection device through the transfer device, and the wire rods are penetrated into the terminals by the press-connection device, so that the press-connection of the terminals is completed. By adopting the pre-insulating tube type terminal feeding and peeling threading press-connection machine in the invention, feeding, peeling, threading and terminal press-connection during wire rod press-connection of the terminals can be completed automatically and continuously, so that the production efficiency and product quality are greatly improved.
Description
Technical field
The present invention relates to machining equipment technical field, particularly relate to a kind of pre insulated cast terminal feeding peeling threading press-connection machine and control method thereof.
Technical background
When at present different pre insulated cast terminal being crimped, through multiple working procedure, mainly need comprise the operations such as wire stripping, feeding, threading and crimping, due to the full-automation of whole technological process cannot be realized in existing equipment, make working (machining) efficiency low; And due to personnel's participation high, make product quality be subject to the impact of the many factors such as operating experience, environment, cannot be effectively guaranteed.
In view of above-mentioned existing pre insulated cast terminal carries out the defect that exists in crimping process, the present inventor is based on being engaged in this type of product engineering application practical experience abundant for many years and professional knowledge, and coordinate the utilization of scientific principle, actively in addition research and innovation, to founding a kind of pre insulated cast terminal feeding peeling threading press-connection machine, it is made to have more practicality.
Summary of the invention
A kind of pre insulated cast terminal feeding peeling threading press-connection machine and control method thereof is provided in the present invention, can the feeding of Automatic continuous when completing wire rod crimp type terminal, peeling, threading and terminal the multiple working procedure such as crimping, substantially increase production efficiency and product quality.
The technical scheme that the present invention takes is: a kind of pre insulated cast terminal feeding peeling threading press-connection machine, comprises terminal conveyor, wire rod processing unit, transporter, compression bonding apparatus and controller;
Controller is connected with terminal conveyor, wire rod processing unit, transporter and compression bonding apparatus respectively;
Terminal is delivered to compression bonding apparatus by terminal conveyor;
Wire rod processing unit carries out skinning operations to the wire ends of pre-crimp type terminal;
By transporter, the wire rod completing skinning operations is transported to compression bonding apparatus, by compression bonding apparatus, wire rod is penetrated terminal, and complete the crimping of terminal.
Further, terminal conveyor involving vibrations dish, doffer and transporting rail;
Doffer exports with vibrating disk and is connected;
Transporting rail one end is connected with doffer, and the other end is connected with compression bonding apparatus.
Further, doffer comprises the rotating platform and blanking tray that set gradually up and down, and rotating platform and blanking tray relatively rotate;
Rotating platform is provided with U-shaped material receiving port, U-shaped material receiving port exports with vibrating disk and is connected;
Blanking tray is provided with at least two feed openings, feed opening is connected with transporting rail, is rotated by rotating platform, and the different terminals entering U-shaped material receiving port are transferred to different feed openings.
Further, wire rod processing unit comprises cutting part and peeling length adjustment device; Wire rod wears to peeling length adjustment device from cutting part.
Further, peeling length adjustment device comprises inductor, inductor adjusting device and back-moving spring; The position of inductor adjusting device to inductor regulates, and inductor is automatically reset by back-moving spring, stops inlet wire after wire ends contacts with inductor.
Further, transporter comprises rotating part and straight-line feed portion, and terminal conveyor and wire rod processing unit are arranged on rotating part respectively, and rotating part is arranged in straight-line feed portion.
The control method of pre insulated cast terminal feeding peeling threading press-connection machine, comprises the following steps:
A, device start, controller controls the playback of each device, and wherein the initial position in straight-line feed portion is rear extreme position, and rotating part initial position is wire stripping station;
B, manual adjustments sensor location, thus loop length when wire rod contacts with inductor when controlling inlet wire;
After C, inlet wire complete, inductor resets, and completes wire ends debarking action;
D, vibrating disk transmit terminal, and the terminal selectivity of different model, by controlling the anglec of rotation of doffer, is sent into different U-shaped material receiving ports by controller, thus arrive compression bonding apparatus, are fixed terminal;
E, controller control rotating part by the first cylinder and rotate to the sub-station of pressure side;
F, controller control straight-line feed portion by the second cylinder and move forward to front extreme position, thus the wire ends completing peeling are sent in fixing terminal, complete threading action;
G, controller control compression bonding apparatus by the 3rd cylinder and extrude terminal, complete the crimping action of terminal.
Further, rear extreme position is provided with the first limit switch, and the first limit switch is connected with controller.
Further, wire stripping station and the sub-station of pressure side are respectively arranged with the second limit switch and the 3rd limit switch, and the second limit switch is all connected with controller with the 3rd limit switch.
After have employed technique scheme, the present invention has following beneficial effect:
1, by adopting the pre insulated cast terminal feeding peeling threading press-connection machine in the present invention, can the feeding of Automatic continuous when completing wire rod crimp type terminal, peeling, threading and terminal the multiple tracks such as crimping, substantially increase production efficiency and product quality;
2, completed the arrangement of terminal by vibrating disk, make terminal enter next procedure by same direction, saved the time of manual alignment terminal;
3, by arranging doffer, can select the terminal of different model; In transporting rail, relative transmission is there is for preventing terminal, different terminals need arrive compression bonding apparatus through different entrances, thus position when ensureing that terminal falls into compression bonding apparatus, doffer be arranged to carry different terminal time, without the need to changing any device, only need carry out regulating the transmission that can realize different terminal to the anglec of rotation of rotating platform by controller, simple to operate, and be easy to realize, greatly reduce the waste changing the human cost that corresponding parts bring;
4, wire rod wears to peeling length adjustment device from cutting part, when touching inductor, stop inlet wire, thus determine wire stripping length, manually regulate inductor adjusting device to change the position of inductor, the adjustment of peeling length can be realized fast, for the wire rod of different model, only need regulate once, be convenient to realize; After adjustment completes, inductor is resetted by back-moving spring;
5, by arranging rotating part, wire stripping station and the sub-station of pressure side are changed, instead of by linear array, reduce equipment volume, ensure that the compactedness of equipment;
6, controlled equipment by control method, ensure equipment continuous action, by the beat of controller control action, effectively regulating production efficiency, there is mistake in any one operation, and controller control appliance is shut down, by artificial quick solution; When no problem occurs, can manpower be liberated, cut operating costs.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, obviously, the accompanying drawing that the following describes is only some embodiments recorded in the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 and Fig. 2 is the structural representation of pre insulated cast terminal feeding peeling threading press-connection machine of the present invention;
Implication is marked: 1 terminal conveyor, 2 wire rod processing unit, 3 transporters, 4 controllers, 11 vibrating disks, 12 doffers, 13 transporting rails, 21 cutting parts, 22 peeling length adjustment devices, 31 rotating parts, 32 straight-line feed portions in accompanying drawing.
Embodiment
Technical scheme in the present invention is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.
The embodiment of the present invention adopts the mode of going forward one by one to write.
As illustrated in fig. 1 and 2, a kind of pre insulated cast terminal feeding peeling threading press-connection machine, comprises terminal conveyor 1, wire rod processing unit 2, transporter 3, compression bonding apparatus and controller 4; Controller 4 is connected with terminal conveyor 1, wire rod processing unit 2, transporter 3 and compression bonding apparatus respectively; Terminal is delivered to compression bonding apparatus by terminal conveyor 1; Wire rod processing unit 2 carries out peeling and rupturing operation to the wire ends of pre-crimp type terminal; By transporter 3, the wire rod completing skinning operations is transported to compression bonding apparatus, by compression bonding apparatus, terminal is extruded, complete the crimping of terminal; By adopting the pre insulated cast terminal feeding peeling threading press-connection machine in the present invention, can the feeding of Automatic continuous when completing wire rod crimp type terminal, peeling, threading and terminal the multiple tracks such as crimping, substantially increase production efficiency and product quality.
Terminal conveyor 1 involving vibrations dish 11, doffer 12 and transporting rail 13; Doffer 12 exports with vibrating disk 11 and is connected; Transporting rail 13 one end is connected with doffer 12, and the other end is connected with compression bonding apparatus; Doffer 12 comprises the rotating platform and blanking tray that set gradually up and down, and described rotating platform and described blanking tray relatively rotate; Rotating platform is provided with U-shaped material receiving port, U-shaped material receiving port is connected with vibrating disk 11; Blanking tray is provided with at least two feed openings, is rotated by rotating platform, the different terminals entering U-shaped material receiving port are transferred to different feed openings; Completed the arrangement of terminal by vibrating disk, make terminal enter next procedure by same direction, saved the time of manual alignment terminal; By arranging doffer 12, can select the terminal of different model; In transporting rail 13, relative transmission is there is for preventing terminal, different terminals need arrive compression bonding apparatus through different entrances, thus position when ensureing that terminal falls into compression bonding apparatus, doffer 12 be arranged to carry different terminal time, without the need to changing any device, only need be undertaken regulating the transmission that can realize different terminal by the anglec of rotation of controller 4 pairs of rotating platforms, simple to operate, and be easy to realize, greatly reduce the waste changing the human cost that corresponding parts bring.
Wire rod processing unit 2 comprises cutting part 21 and peeling length adjustment device 22; Wire rod wears to peeling length adjustment device 22 from cutting part 21; Peeling length adjustment device 22 comprises inductor, inductor adjusting device and back-moving spring; The position of inductor adjusting device to inductor regulates, and inductor is automatically reset by back-moving spring, stops inlet wire after wire ends contacts with inductor; Wire rod wears to peeling length adjustment device 22 from cutting part 21, when touching inductor, stop inlet wire, thus determine length of wires and peeling length, manually regulate inductor adjusting device to change the position of inductor, the adjustment of length of wires and peeling length can be realized fast, for the wire rod of different model, only need regulate once, be convenient to realize; After adjustment completes, inductor is resetted by back-moving spring.
Transporter 3 comprises rotating part 31 and straight-line feed portion 32, and terminal conveyor 1 and wire rod processing unit 2 are arranged on rotating part 31 respectively, and rotating part 31 is arranged in straight-line feed portion 32; By arranging rotating part, wire stripping station and the sub-station of pressure side are changed, instead of by linear array, reduce equipment volume, ensure that the compactedness of equipment.
During concrete operations, the control method of pre insulated cast terminal feeding peeling threading press-connection machine, comprises the following steps:
A, device start, controller 4 controls the playback of each device, and wherein the initial position in straight-line feed portion 32 is rear extreme position, and rear extreme position is provided with the first limit switch, and the first limit switch is connected with controller 4; Rotating part 31 initial position is wire stripping station, and wire stripping station is provided with the second limit switch, and the second limit switch is connected with controller 4;
B, manual adjustments sensor location, thus loop length when wire rod contacts with inductor when controlling inlet wire;
After C, inlet wire complete, inductor resets, and completes wire ends debarking action;
D, vibrating disk 11 pairs of terminals transmit, and the terminal selectivity of different model, by controlling the anglec of rotation of doffer 12, is sent into different U-shaped material receiving ports by controller 4, thus arrive compression bonding apparatus, are fixed terminal;
E, controller 4 control rotating part 31 by the first cylinder and rotate to the sub-station of pressure side, and the sub-station of pressure side is provided with the 3rd limit switch, and the 3rd limit switch is connected with controller 4;
F, controller 4 control straight-line feed portion 32 by the second cylinder and move forward to front extreme position, thus penetrate in fixing terminal by the wire ends completing peeling;
G, controller 4 control compression bonding apparatus by the 3rd cylinder and extrude terminal, complete the crimping action of terminal.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. a pre insulated cast terminal feeding peeling threading press-connection machine, is characterized in that, comprises terminal conveyor (1), wire rod processing unit (2), transporter (3), compression bonding apparatus and controller (4);
Described controller (4) is connected with described terminal conveyor (1), wire rod processing unit (2), transporter (3) and compression bonding apparatus respectively;
Terminal is delivered to described compression bonding apparatus by described terminal conveyor (1);
Described wire rod processing unit (2) carries out skinning operations to the wire ends of pre-crimp type terminal;
By described transporter (3), the wire rod completing skinning operations is transported to described compression bonding apparatus, says that wire rod penetrates described terminal by described compression bonding apparatus, and complete the crimping of terminal.
2. pre insulated cast terminal feeding peeling threading press-connection machine according to claim 1, it is characterized in that, described terminal conveyor (1) involving vibrations dish (11), doffer (12) and transporting rail (13);
Described doffer (12) exports with described vibrating disk (11) and is connected;
Described transporting rail (13) one end is connected with described doffer (12), and the other end is connected with described compression bonding apparatus.
3. pre insulated cast terminal feeding peeling threading press-connection machine according to claim 2, it is characterized in that, described doffer (12) comprises the rotating platform and blanking tray that set gradually up and down, and described rotating platform and described blanking tray relatively rotate;
Described rotating platform is provided with U-shaped material receiving port, and described U-shaped material receiving port exports with described vibrating disk (11) and is connected;
Described blanking tray is provided with at least two feed openings, described feed opening and described transporting rail (13) are rotated by described rotating platform, and the different terminals entering described U-shaped material receiving port are transferred to different feed openings.
4. pre insulated cast terminal feeding peeling threading press-connection machine according to claim 1, it is characterized in that, described wire rod processing unit (2) comprises cutting part (21) and peeling length adjustment device (22); Wire rod wears to described peeling length adjustment device (22) from described cutting part (21).
5. pre insulated cast terminal feeding peeling threading press-connection machine according to claim 4, it is characterized in that, described peeling length adjustment device (22) comprises inductor, inductor adjusting device and back-moving spring; The described position of inductor adjusting device to described inductor regulates, and described inductor is automatically reset by described back-moving spring, stops inlet wire after described wire ends contacts with inductor.
6. pre insulated cast terminal feeding peeling threading press-connection machine according to claim 1, it is characterized in that, described transporter (3) comprises rotating part (31) and straight-line feed portion (32), described terminal conveyor (1) and wire rod processing unit (2) are arranged on described rotating part (31) respectively, and described rotating part (31) is arranged on described straight-line feed portion (32).
7. the control method of pre insulated cast terminal feeding peeling threading press-connection machine, is characterized in that, comprise the following steps:
A, device start, controller (4) controls the playback of each device, and wherein the initial position of straight-line feed portion (32) is rear extreme position, and described rotating part (31) initial position is wire stripping station;
Sensor location described in B, manual adjustments, thus loop length when described wire rod contacts with described inductor when controlling inlet wire;
After C, inlet wire complete, inductor resets, and completes wire ends debarking action;
D, described vibrating disk (11) transmit terminal, described controller (4) is by controlling the anglec of rotation of described doffer (12), the terminal selectivity of different model is sent into different U-shaped material receiving ports, thus arrive described compression bonding apparatus, terminal is fixed;
E, described controller (4) control described rotating part (31) by the first cylinder and rotate to the sub-station of pressure side;
F, described controller (4) control described straight-line feed portion (32) by the second cylinder and move forward to front extreme position, thus penetrate in fixing terminal by the wire ends completing peeling;
G, described controller (4) control described compression bonding apparatus by the 3rd cylinder and extrude terminal, complete the crimping action of terminal.
8. the control method of pre insulated cast terminal feeding peeling threading press-connection machine according to claim 7, it is characterized in that, described rear extreme position is provided with the first limit switch, and described first limit switch is connected with described controller (4).
9. the control method of pre insulated cast terminal feeding peeling threading press-connection machine according to claim 7, it is characterized in that, described wire stripping station and the sub-station of pressure side are respectively arranged with the second limit switch and the 3rd limit switch, and described second limit switch is all connected with described controller (4) with the 3rd limit switch.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610060534.2A CN105529591B (en) | 2016-01-27 | 2016-01-27 | Pre insulated cast terminal feeding peeling threads press-connection machine and its control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610060534.2A CN105529591B (en) | 2016-01-27 | 2016-01-27 | Pre insulated cast terminal feeding peeling threads press-connection machine and its control method |
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| CN105529591A true CN105529591A (en) | 2016-04-27 |
| CN105529591B CN105529591B (en) | 2017-11-17 |
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Cited By (8)
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| CN107359493A (en) * | 2017-08-18 | 2017-11-17 | 厦门海普锐科技股份有限公司 | A variety of terminal compression joint systems and compression bonding method |
| CN107394554A (en) * | 2017-08-31 | 2017-11-24 | 江苏博之旺自动化设备有限公司 | Quadrangle tubular terminal automatic crimping machine |
| CN108011273A (en) * | 2017-11-16 | 2018-05-08 | 珠海许继电气有限公司 | A kind of automatic processing method of controller switching equipment wire rod |
| CN108767618A (en) * | 2018-06-05 | 2018-11-06 | 郑文豪 | A kind of electric power cable terminal Squeeze Splicing Machine and its connection processing technology |
| CN108879282A (en) * | 2017-05-11 | 2018-11-23 | 张晓波 | A kind of shot terminal automatic charging crimping apparatus |
| CN109066269A (en) * | 2018-08-10 | 2018-12-21 | 东莞市乾丰电气有限公司 | A kind of continuous pre insulated terminal automatic assembling machine |
| CN109861049A (en) * | 2019-03-28 | 2019-06-07 | 厦门标领智能装备有限公司 | Easily adjustment stripping pressure all-in-one machine |
| CN113394636A (en) * | 2021-06-30 | 2021-09-14 | 上海合愉电机有限公司 | Terminal crimping inspection equipment |
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| CN109950771B (en) * | 2019-03-29 | 2020-12-18 | 泰州市衡顺电控科技有限公司 | Relay control circuit wiring equipment |
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| CN113394636A (en) * | 2021-06-30 | 2021-09-14 | 上海合愉电机有限公司 | Terminal crimping inspection equipment |
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