CN108011273A - A kind of automatic processing method of controller switching equipment wire rod - Google Patents
A kind of automatic processing method of controller switching equipment wire rod Download PDFInfo
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- CN108011273A CN108011273A CN201711135642.2A CN201711135642A CN108011273A CN 108011273 A CN108011273 A CN 108011273A CN 201711135642 A CN201711135642 A CN 201711135642A CN 108011273 A CN108011273 A CN 108011273A
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- 230000008569 process Effects 0.000 claims abstract description 117
- 238000005520 cutting process Methods 0.000 claims description 27
- 238000005507 spraying Methods 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000009966 trimming Methods 0.000 claims description 4
- 238000010008 shearing Methods 0.000 claims description 2
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- 239000000463 material Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000013523 data management Methods 0.000 description 4
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0482—Crimping apparatus or processes combined with contact member manufacturing mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of automatic processing method of controller switching equipment wire rod, including following process：Process a, inlet wire, wire rod require to feed according to process length；Process b, cuts stripping device and cuts wire rod also transversal skin, the first advance and retreat force piece driving first end off-line skin；Process d, the first terminal processing unit (plant) drive terminal are oriented to feeding, and the first advance and retreat force piece driving first end wears terminal, and connector presser crimps terminal and first end；Process e, inlet wire force piece drive wire rod, through stripping device feeding is cut, to cut stripping device according to process length requirement and cut wire rod, obtain the second end of wire rod；Wire rod converting process is driven by the first rotary disc assembly between process b, process d and process e.By rotary disc assembly converting process, line skin stripping mouth, casing and terminal feeding are controllable, and line leading device and advance and retreat force piece realize off-line skin, sleeve-penetrating and terminal, realize that automatic wire is processed, improve wire rod processing efficiency and quality.
Description
Technical field
The present invention relates to wire rod manufacture field, more particularly, to a kind of automatic processing method of controller switching equipment wire rod.
Background technology
Wire rod processing is essential work post in distribution industry, and wire rod processing includes the cutting to wire rod, the stripping of wire rod
Skin, the printing of casing mark, wire rod sleeve-penetrating, wire rod wear the processes such as terminal and crimp type terminal.With the rise of power industry,
The demand of wire rod more increases, also stringenter to the processing request of wire rod.
However, traditional wire rod processing at present, each process is using manual processing or semi-automatic machines, it is difficult to realizes
Automation, informationization, processing efficiency are low.Length of wires specification is unstable, shells mouth length and stripping mouth quality is unstable and cause to cover
Pipe and terminal, which are worn, to be connect bad, and casing and terminal processing quality are poor.
The content of the invention
For overcome the deficiencies in the prior art, it is an object of the invention to improve a kind of automatic processing side of controller switching equipment wire rod
Method, the wire product quality for solve the problems, such as that wire rod process automation level is low, being processed are unstable.
The present invention is to solve the technical solution that its technical problem uses to be：
A kind of automatic processing method of controller switching equipment wire rod, including following process,
Process a, inlet wire, in line leading device, inlet wire force piece drives wire rod to be fed according to wire craft length requirement；
Process b, tangent line and wire stripping, cut stripping device and cut wire rod, obtain the first end of wire rod, gone back when cutting stripping device trimming
Block the line skin of first end, the first advance and retreat force piece driving first end off-line skin；
Process d, terminal processing, the first terminal processing unit (plant) drive terminal are oriented to input, the first advance and retreat force piece driving the
One end wears terminal, and connector presser crimps terminal and first end；
Process e, broken string, inlet wire force piece drive wire rod, through stripping device feeding is cut, to cut stripping dress according to process length requirement
Put and cut wire rod, obtain the second end of wire rod；
Wire rod converting process is driven by the first rotary disc assembly between the process b, process d and process e.
Preferably, there are process c, casing processing before the process d, first sleeve processing unit (plant) is grown according to casing technique
Degree requires input casing, and first sleeve processing unit (plant) to casing coding and cut, and wears force piece drive sleeve socket the
One end；Wire rod converting process is driven by the first rotary disc assembly between process b and process c, between process c and process d.
Preferably, the processing method further includes the second end of processing wire rod, and the second rotary disc assembly drives the second end
Switching process；In process e, cut stripping device and also block the second end line skin, the second advance and retreat force piece driving the second end off-line skin；
Second set of pipe processing device coding casing, cutting casing and drive sleeve wear and connect the second end；Second advance and retreat force piece driving the
Terminal, connector presser are worn by the second end and terminal compression joint in two ends.
Preferably, in the process a, the alignment component of line leading device is also straightened the wire rod of feeding.
Preferably, the alignment component includes alignment force piece, multiple straightening-wheels for abutting wire rod outer wall, and straightening-wheel is set
It is useful for abutting the cambered surface of wire rod；In process a, alignment force piece drives straightening-wheel to rotate, and multiple straightening-wheels abut wire rod respectively,
The linear form of wire rod at straightening-wheel.
Preferably, the line leading device is connected with draw drum by wire rod, and draw drum is sequentially connected with unwrapping wire force piece；Work
In sequence a, unwrapping wire force piece and inlet wire force piece drive wire rod to be fed in the form of being tensioned jointly.
Preferably, the stripping device of cutting includes broach group, and broach group is connected with including at least two stripping mouth cutters, broach group
Tool changing force piece；In process b, tool changing force piece drives broach group to replace stripping mouth cutter according to line skin specification.
Preferably, first sleeve processing unit (plant) includes being used for the casing roller for feeding casing, and casing roller is provided with least
One group, one group of include abutting casing up and down respectively two of casing roller；In process c, inlet pipe motor drives casing roller to turn
Dynamic, the rotation of casing roller and its abutting drive sleeve to casing are fed, and casing feeding is cut the driving of pipe force piece and cut afterwards in place
Pipe cutter shears casing.
Preferably, first sleeve processing unit (plant) includes code spraying device, and in process c, code spraying device is according to technological requirement in input
Casing coding forward or backwards, code spraying device printable character on casing according to character length and size requirements.
Preferably, in the process d, terminal is shaken from vibrating disk slides out to guide groove, the second opening force piece driving
Second guide die is opened, terminal slips into connector presser by the second guide die, and the aperture of the second guide die is according to terminal
Size.
A kind of automatic processing method for controller switching equipment wire rod that the present invention uses, has the advantages that：
1. setting the first rotary disc assembly, the first rotary disc assembly drives wire rod converting process, cuts stripping device trimming and transversal
Skin, the first terminal processing unit (plant) are oriented to input terminal, by first end and terminal compression joint, the first advance and retreat force piece and line leading device
Drive the first end off-line skin of wire rod, sleeve-penetrating and wear terminal, this method realizes wire rod inlet wire, cuts wire stripping and terminal processing one
Bodyization is processed, and effectively improves wire rod processing quality, improves wire rod processing efficiency, saves process finished product cost of transfer, multiple processes
Gather and occupy less space, space then can more be saved using rotary disc assembly switching process；
2. the inlet wire force piece of line leading device drives wire rod to require to feed according to process length, tangential length is controllable, accurate,
One equipment meets a variety of length of wires requirements, and length of wires is stable, quality is good；
3. terminal is oriented to sliding, facilitate terminal position, easy to being socketed wire rod；
4. cutting stripping device can realize that tangent line and wire stripping the same process are completed at the same time.
In addition, 1. processing methods are additionally provided with the device for processing wire rod the second end, wire rod processing can select
Single-ended processing and both-end processing, cut broach tool can realize at the same time the cut-out of two wire rods, wire rod first end stripping mouth and
Upper wire rod the second end shells mouth, and a wire rod carries out upper wire rod while first end processing and carries out the second end processing,
This kind of assembly line processing method is efficient；2. a wire rod automatic processing method further includes casing processing, casing is according to process length
It is required that feeding, being easy to control, wire rod converting process is driven by the first rotary disc assembly in casing processing, further widens wire rod certainly
Ability of the dynamicization processing method in terms of casing processing；3. line leading device is provided with alignment component, wire ends smoothly can be more
Easily and accurately wire rod carried out cutting stripping, sleeve-penetrating, wear terminal and take-up, wire rod processing quality is effectively improved, after processing
Wire rod it is more smooth；4. line leading device is connected with draw drum by wire rod, wire rod can be fed in the form of being tensioned, and avoid wire rod
Bending and knotting, wire rod is more smooth, easy to cut stripping, sleeve-penetrating and wear terminal, effectively improves wire rod processing quality；5. according to not
The outer diameter and line skin thickness equal-specification of collinear skin, can select stripping mouth cutter different in broach group, compared to manual tool changing
Time that is convenient, saving wire rod processing tool changing, ensure wire rod processing efficiency；6. code spraying device is according to character technological requirement on casing
Spray printing goes out the identifier of different size and length, meets character print requirement, and code spraying device can also select spray printing forward or backwards
Identifier, i.e. code spraying device the casing of feeding is first sprayed character it is first or last, character sequence opposite wire ends can be
Forward or backwards；6. specifically set guide groove and the second guide die, terminal is oriented to sliding, the second guide die can filter compared with
Big terminal.
Brief description of the drawings
Fig. 1 is the process flow chart of the present invention；
Fig. 2 is the structure diagram of the present invention；
Fig. 3 is the structure diagram of the present invention；
Fig. 4 is the structure diagram of line leading device of the present invention, draw drum and unwrapping wire force piece；
Fig. 5 is that the present invention cuts the structure diagram that stripping device connects the first rotary disc assembly；
Fig. 6 is the structure diagram of present invention set pipe processing device；
Fig. 7 is the structure diagram of terminal processing unit (plant) of the present invention；
Fig. 8 is the structure diagram of the first rotary disc assembly of the invention；
Fig. 9 is the structure diagram of the second rotary disc assembly of the invention.
Embodiment
Below in conjunction with attached drawing and example, the invention will be further described.
Embodiment one
As shown in Figures 1 to 9, the automatic processing method of a kind of controller switching equipment wire rod of the invention, including following process,
Process a, inlet wire, in line leading device 1, inlet wire force piece drives wire rod to be fed according to wire craft length requirement；
Process b, tangent line and wire stripping, cut stripping device 2 and cut wire rod, obtain the first end of wire rod, when cutting stripping 2 trimming of device
Also block the line skin of first end, the first advance and retreat force piece 31 driving first end off-line skin；
Process d, terminal processing, 4 drive terminal of the first terminal processing unit (plant) are oriented to input, and the first advance and retreat force piece 31 drives
First end wears terminal, and connector presser 41 crimps terminal and first end；
Process e, broken string, inlet wire force piece drive wire rod to be fed according to process length requirement through stripping device 2 is cut, and cut stripping dress
Put 2 and cut wire rod, obtain the second end of wire rod；
Wire rod converting process is driven by the first rotary disc assembly 3 between the process b, process d and process e.
Preferably, there is process c before the process d, casing processing, first sleeve processing unit (plant) 5 is according to casing technique
Length requirement inputs casing, and first sleeve processing unit (plant) 5 carries out casing coding and cuts, and wears the socket of force piece drive sleeve
First end；Wire rod converting process is driven by the first rotary disc assembly 3 between process b and process c, between process c and process d.
Preferably, in the process a, the alignment component of line leading device 1 is also straightened the wire rod of feeding.
Preferably, the first rotary disc assembly 3 is driven in wire rod converting process, 32 wire gripper of the first fixture；I.e. first retreats
Force piece 31 drives wire rod first end off-line skin and wears in terminal, 32 wire gripper of the first fixture.
Preferably, teleflex is connected between the first rotary disc assembly 3 and line leading device 1, teleflex is used to be socketed wire rod, ensures
Wire rod not bending during the drive wire rod rotation of first rotary disc assembly 3 between first rotary disc assembly 3 and line leading device 1 is not beaten
Knot.
As shown in Figure 1, specifically, the flow of the wire rod automatic processing method can be：Line leading device 1 drives wire rod defeated
Enter, while be straightened component and wire rod is straightened；Wire rod continues to feed after passing through the first fixture 32, and wire rod, which is worn to be connected to, cuts stripping device
In 2 cutter；Wire rod is worn be connected to and cut stripping device 2 before or after, stripping mouth positioning motor driving stripping mouth cutter 21 is long according to needed for stripping mouth
Degree positioning；Stripping device 2 is cut to cut wire rod and obtain wire rod first end while block first end line skin；First advance and retreat power
Part 31 drives first end, and away from the cutter for cutting stripping device 2, the line skin shelled 21 backstop line skin of mouth cutter and make to block comes off；First
Rotary disc assembly 3 drives wire rod rotation, makes first end docking first sleeve processing unit (plant) 5；First sleeve processing unit (plant) 5 is first
Before the docking of end or after docking, the feeding of casing fixed length, coding and cutting are completed；First sleeve processing unit (plant) 5 wears force piece
Drive sleeve is socketed first end；First rotary disc assembly 3 drives wire rod rotation, first end is docked the first terminal processing unit (plant)
4；The first terminal processing unit (plant) 4 completes the feeding of terminal directional-sliding before first end docking or after docking；First advance and retreat power
Part 31 drives first end to wear connecting terminal, and connector presser 41 crimps terminal and first end；First advance and retreat force piece 31 drives the
One end is away from connector presser 41；First rotary disc assembly 3 drives wire rod rotation, first end docking is cut stripping device 2；Inlet wire power
Part drives wire rod to be fed according to process length requirement through stripping device 2 is cut, and cuts stripping device 2 and cuts wire rod and obtain wire rod second end
Portion.
Further have, can have in the single-ended processing of wire rod：Stripping device 2 is cut to cut wire rod and obtain wire rod the second end
Afterwards, finished wire rod falls into take-up groove.Can also have in the single-ended processing of wire rod：Second fixture 62 of the second rotary disc assembly 6 clamps
Wire rod, the second rotary disc assembly 6 drive wire rod to be docked to take-up groove, the second fixture 62 release wire rod, and wire rod falls to take-up groove.
As shown in Figure 1, preferably, the processing method further includes the second end of processing wire rod, 6 band of the second rotary disc assembly
Dynamic the second end switching process；In process e, cut stripping device 2 and also block the second end line skin, the second advance and retreat force piece 61 driving the
Two end off-line skins；Second set of 7 coding casing of pipe processing device, cutting casing and drive sleeve wear and connect the second end；Second into
Moving back force piece 61 drives the second end to wear terminal, connector presser 41 by the second end and terminal compression joint.
As shown in Figure 1, cutting wire rod specifically, cutting stripping device 2 and obtaining wire rod the second end, while cut stripping device 2 also
The line skin of the second end is blocked, the second advance and retreat force piece 61 drives the second end away from the cutter for cutting stripping device 2, stripping mouth cutter 21
Backstop line skin and the line skin that makes to block come off；Second rotary disc assembly 6 drives wire rod rotation, the second end is docked the second casing and adds
Frock puts 7；Second set of pipe processing device 7 is completed the feeding of casing fixed length, coding and is cut before the second end docking or after docking
It is disconnected；The force piece drive sleeve that wears of second set of pipe processing device 7 is socketed the second end；Second rotary disc assembly 6 drives wire rod rotation
Turn, make the second end docking Second terminal processing unit (plant) 9；Second terminal processing unit (plant) 9 the second end docking before or docking after,
Complete the feeding of terminal directional-sliding；Second advance and retreat force piece 61 drives the second end to wear connecting terminal, and connector presser 41 is by terminal and the
Two ends crimp；Second advance and retreat force piece 61 drives the second end away from connector presser 41；Second rotary disc assembly 6 drives wire rod rotation
Turn, the second end is docked take-up groove；Second fixture 62 discharges wire rod, and wire rod falls to take-up groove.
Further have, the cutter for cutting stripping device 2 is spaced as stripping mouth cutter 21, tangential cutter and stripping mouth cutter
21.While one wire rod is sheared to obtain its second end and block the second end line skin, the first end of next wire rod
It is cut out and the line skin of the first end is truncated.
Preferably, the processing method is provided with management and control center, the control that management and control center includes industrial personal computer, is connected with industrial personal computer
Device processed, the first rotary disc assembly 3, the first fixture 32, the first advance and retreat force piece 31, first sleeve processing unit (plant) 5, the first terminal processing
Device 4 connects controller respectively；Cut stripping device 2 and connect controller；Second rotary disc assembly 6, the second fixture 62, the second advance and retreat power
Part 61, second sets of pipe processing devices 7, Second terminal processing unit (plant)s 9 connect controller respectively.By controller and industrial personal computer,
Machined parameters are set on controller and industrial personal computer, the action parameter and state of process equipment realize line to controller Real-time Feedback
Material automation processing, realizes processing and IT application in management.The industrial personal computer is set with data management system, passes through data management system
The machined parameters of system setting process equipment, processing action result is shown by data management system；The data management system is also
Generate process data report, failure report.
Preferably, the processing method further includes parameter setting, and the parameter setting includes single both-end processing setting, inlet wire
The setting of 1 speed of device, Aligning speed and torque setting, length of wires setting, cut the setting of 2 speed of stripping device, the setting of stripping mouth length,
Cutter is selected, the setting of casing feed speed, spray printing character setting, terminal compression joint speed and torque setting.
Preferably, the processing method further includes material preparation, and material includes wire feedstock, casing and terminal；The line
Material raw material is wound on draw drum 81.
Preferably, first fixture 32 includes the first clamping jaw, connects the first cylinder body of the first clamping jaw, and the second fixture 62 wraps
Include the second clamping jaw, connect the second cylinder body of the second clamping jaw；First cylinder body and the second cylinder body can be cylinder or hydraulic cylinder.
Preferably, as shown in Figure 8 and Figure 9,3 and second rotary disc assembly 6 of the first rotary disc assembly includes rotary power
Part and turntable；First advance and retreat force piece 31 and the second force piece are arranged on turntable.First advance and retreat force piece 31, which is connected with, to be used for
The conducting wire mould of wire rod is socketed, because first end still connection wire raw material, wire rod are connected to draw drum 81 from the first fixture 32,
Conducting wire mould is set and ensures that wire rod will not bending or knotting in the drive wire rod rotation of the first rotary disc assembly 3.First fixture 32 and
Second fixture 62 connects the movable part of the first advance and retreat force piece 31 and the second force piece respectively.Line leading device 1 feeds wire rod
And wire rod is worn and connects conducting wire mould, in wire rod processing, the first fixture 32 and 62 wire gripper of the second fixture or release wire rod.
Preferably, 3 and second rotary disc assembly 6 of the first rotary disc assembly includes for detecting turntable rotation work in place
The detection piece of sequence point, the detection piece are photoelectric sensor；The detection piece connects controller.
Preferably, the loop bar that the conducting wire mould includes housing, is connected with housing, loop bar is protruding from housing, loop bar
Stripping device 2, set pipe processing device and terminal processing unit (plant) are cut for docking.Loop bar have the characteristics that it is long and tiny, can be more preferable
Stripping device 2, set pipe processing device and terminal processing unit (plant) are cut in ground docking.
Preferably, as shown in Figure 8 and Figure 9, the first advance and retreat force piece 31 and the second advance and retreat force piece 61 can be electricity
Machine, motor are connected with screw pair；The fixed part of first advance and retreat force piece 31 and the second advance and retreat force piece 61 connects turntable,
The movable part of first advance and retreat force piece 31 and the second advance and retreat force piece 61 connects feed screw nut.Wire rod off-line skin and when wearing terminal
It can more accurately retreat, meet different stripping mouth length requirements and terminal length requirement, turntable and cut between stripping device 2, turntable and set
The work that distance between pipe processing device, between turntable and terminal processing unit (plant) is laid in precision is mitigated.
The first advance and retreat force piece 31 and the second advance and retreat force piece 61 can also be cylinder body.The setting of the cylinder body can be with
For：Housing is fixedly connected with turntable, and movable part and the piston rod of the first advance and retreat force piece 31 and the second advance and retreat force piece 61 connect
Connect.Can also be that piston rod is fixedly connected with turntable, the movable part of the first advance and retreat force piece 31 and the second advance and retreat force piece 61
It is connected with cylinder shell.The cylinder body can be cylinder or hydraulic cylinder.
The process a of embodiment one has following examples：
Embodiment two
In process a, as shown in figure 4, line leading device 1 is provided with least one set into line wheel 11, into one group of bag of line wheel 11
Include abut wire rod up and down respectively two；Inlet wire force piece drives into line wheel 11 and rotates, into the rotation of line wheel 11 and its to wire rod
Clamping driving wire rod feeding.Wire rod is pusher compared to clamping more easy to implement by being fed into 11 mode of line wheel, takes empty
Between it is smaller.
Preferably, the setting into line wheel 11 can be：Outer wall coats plastic layer, rotation and plastic layer into line wheel 11
Clamping to wire rod drives wire rod to feed jointly, avoids wire rod from scraping to injure and crush；Plastic layer has preferable friction coefficient, can be compared with
Feed wire rod well.
The setting into line wheel 11 can also be：The raised line of some length directions of outer wall projection in the axial direction, institute
It is plastic strip to state raised line.By raised line drive wire rod feed, raised line occlusion wire rod feeding mode, centripetal force suffered by wire rod compared with
Greatly, the raised line of plastic material avoids wire rod from scraping to injure and crush.The inlet wire force piece can be motor, air motor or hydraulic pressure horse
Reach.Preferably, the inlet wire force piece is motor.
Preferably, in industrial personal computer or controller, the speed of inlet wire force piece is set, coordinates the processing of wire rod each operation, ensures
Automatization wire is processed, while can improve wire rod whole processing speed by wire rod feeding and take-up speed.
Embodiment three
As shown in figure 4, the alignment component includes alignment force piece, multiple straightening-wheels 12 for abutting wire rod outer wall, alignment
Wheel 12 is provided with the cambered surface for abutting wire rod；In process a, alignment force piece drives straightening-wheel 12 to rotate, multiple straightening-wheels 12
Abut wire rod respectively, the linear form of wire rod at straightening-wheel 12.
Preferably, straightening-wheel 12 is provided with multiple, and alignment force piece is provided with least one.The straightening-wheel 12 and alignment
Transmission mechanism can be provided between force piece.
Preferably, the alignment force piece is motor, air motor or hydraulic motor.Preferably, the alignment force piece
For motor, when inlet wire force piece forward or reverse, is straightened motor forward or reverse；By the rotating speed and moment of torsion that set alignment motor
To set the rotating speed of straightening-wheel 12 and torque.
Example IV
As shown in Figure 3 and Figure 4, the line leading device 1 is connected with draw drum 81 by wire rod, and draw drum 81 is sequentially connected with
Unwrapping wire force piece 82；In process a, unwrapping wire force piece 82 and inlet wire force piece drive wire rod to be fed in the form of being tensioned jointly.It is described
When line leading device 1 drives wire rod feeding, unwrapping wire force piece 82 drives 81 unwrapping wire of draw drum.
Unwrapping wire force piece 82 is motor, air motor or hydraulic motor.
The process b of embodiment one has following examples：
Embodiment five
The stripping device 2 of cutting includes tangential cutter, the lower knife power for driving tangential cutter and shelling mouth 21 times knives of cutter
Part 22；In process b, the positioning of stripping mouth cutter 21 makes the distance between 21 blade of stripping mouth cutter and tangential cutter blade agree with wire rod stripping
Length needed for mouthful；Lower knife force piece 22 drives tangential cutter and stripping mouth cutter 21 to cut wire rod and transversal skin respectively.
Preferably, the stripping device 2 of cutting includes stent, and lower knife force piece 22 is fixedly connected with stent, shell mouth cutter 21 and
Tangential cutter is flexibly connected with stent, and lower knife force piece 22 drives stripping mouth cutter 21 and tangential cutter opposite brackets to slide.
The stripping mouth cutter 21 and tangential cutter are connected with same support plate, tangential cutter and stripping mouth positioning motor respectively with branch
Plate is fixedly connected, and stripping mouth positioning motor driving stripping mouth cutter 21 slides on support plate.Lower knife force piece 22 is driven by support plate and shelled
Mouth cutter 21 and tangential cutter opposite brackets slide.
Preferably, the stripping mouth cutter 21 and tangential cutter include cutting blade and fixed blade；The fixed blade and stent
It is fixedly connected, the cutting blade is connected with support plate.Lower knife force piece 22 drives cutting blade to slide by support plate.
Preferably, the lower knife force piece 22 can be cylinder body, motor, air motor or hydraulic motor.
Embodiment six
The stripping device 2 of cutting includes two broach groups, and two broach groups can be used for blocking the first of a wire rod respectively
The second end line skin of end line skin and previous wire rod, a broach group include at least one stripping mouth cutter 21, the connection of broach group
There is tool changing force piece；In process b, tool changing force piece drives broach group to replace stripping mouth cutter 21 according to line skin specification.
Preferably, the broach group is a slide plate, and at least two stripping mouth cutters 21 are disposed with slide plate；The slide plate
It is connected with tool changing force piece.Stripping mouth cutter 21 on the slide plate is cutting blade.Further have, broach group includes being free knife
Position, wire rod cut space-time cutter spacing not transversal skin.
Specifically, in the single-ended processing of wire rod, when cutting stripping device 2 and cutting wire rod the second end, tool changing force piece driving stripping mouth
Cutter 21 is socketed the second end away from wire stripping position, stripping mouth cutter 21 with empty cutter spacing, and the line skin of the second end does not have to shearing.
Preferably, the tool changing force piece is cylinder body, and the slide plate of broach group connects cylinder piston bar.The cylinder body can be
Cylinder or hydraulic cylinder.
The process c of embodiment one has following examples：
Embodiment seven
As shown in fig. 6, first sleeve processing unit (plant) 5 includes being used for the casing roller 51 for feeding casing, casing roller 51 is set
It is equipped with least one set, one group of include abutting casing up and down respectively two of casing roller 51；In process c, inlet pipe motor drives
Casing roller 51 rotates, and the rotation of casing roller 51 and its abutting drive sleeve to casing are fed, and casing feeding is cut afterwards in place
Pipe force piece 52 drives 53 cut-out casing of tube scissors tool.
As shown in fig. 6, preferably, the first sleeve processing unit (plant) 5 includes tube scissors tool 53, connection tube scissors have 53
Cut pipe force piece 52.The tube scissors tool 53 includes cutting blade and fixed blade, cuts pipe force piece 52 and drives cutting blade sliding.
Preferably, the first sleeve processing unit (plant) 5 includes the 3rd fixture 55 for grip sleeve；3rd fixture 55 connects
Connect and wear force piece.3rd fixture, 55 grip sleeve, cannula scissors are had no progeny, and are worn force piece and are passed through 55 actuating sleeve pipe sleeve of the 3rd fixture
Connect first end.
Preferably, the 3rd fixture 55 includes the 3rd clamping jaw, connects the 3rd cylinder body of the 3rd clamping jaw；3rd cylinder body
Can be cylinder or hydraulic cylinder.
Preferably, the first sleeve processing unit (plant) 5 includes tube scissors group, and tube scissors group is provided with least two tube scissors
Tool 53, tube scissors tool 53 rearrange tube scissors group；Tube scissors group is connected with tool changing cylinder body.
Preferably, the first sleeve processing unit (plant) 5 includes being used for the guide rail or conduit 56 for feeding casing, and casing is contained in
Slided in guide rail or conduit 56.Casing roller 51 and wire ends are docked respectively in the both ends of the guide rail or conduit 56.
Preferably, the setting of described sleeve pipe roller 51 can be：The outer wall of casing roller 51 is coated with plastic layer.
Embodiment eight
As shown in fig. 6, first sleeve processing unit (plant) 5 includes code spraying device 54, in process c, code spraying device 54 is according to technological requirement
To the coding forward or backwards of the casing in input, the printable character on casing according to character length and size requirements of code spraying device 54.
The code spraying device 54 connects industrial personal computer or controller, sets the ginseng of code spraying device 54 in industrial personal computer according to character spray printing technological requirement
Count, spray printing goes out the identifier of certain length, direction and font size on casing.
As shown in fig. 6, preferably, casing is fed using conduit 56, the outer wall of 54 opposing pipe 56 of code spraying device.Specifically
, the conduit 56 offers the opening of docking 54 nozzle of code spraying device.Casing is fed in guide rail or conduit 56, and code spraying device 54 is logical
Conduit 56 is crossed to be open to casing progress spray printing.
The process d of embodiment one has following examples：
Embodiment nine
As shown in fig. 7, in the process d, terminal is shaken from vibrating disk 42 slides out to guide groove 43, the second opening power
Part drives the second guide die 44 to open, terminal slips into connector presser 41 by the second guide die 44, the second guide die 44
Aperture according to terminal size.It is interrupted in processing by 44 drive terminal of the second guide die and is inputted.
Preferably, connector presser 41 connects the second guide die 44, and connector presser 41 includes top and lower part, the second guide die
44 opening drive terminal slides onto lower part through the second guide die 44.The top, which is connected with, pushes cylinder body or lower piezoelectric
Occlusion drive terminal and the first end pressing of machine, top and lower part are fixed.
Preferably, the first terminal processing unit (plant) 4 includes terminal position assurance member, and the terminal position assurance member is used for drive end
Son does not slide when being socketed first end.The terminal position assurance member includes positioning cylinder, and positioning cylinder is held by its piston rod
Terminal simultaneously makes terminal not slide.
Embodiment ten
In process d, crimp type terminal and wire rod are replaced with a tin stripping mouth conductor and terminal.First tin device is by wire rod and end
Son point tin is fixed；First tin device includes sending tin component and electrocautery.
Embodiment 11
There is following process before the process process d, put tin, first tin device is to first end point tin.Specifically,
First rotary disc assembly 3 drives wire rod rotation, first end is docked first tin device；First advance and retreat force piece 31 drives first
Point tin electrode of the end close to first tin device；Point tin is completed, and the first advance and retreat force piece 31 drives first end point of distance tin
Electrode.Set-point tin process, the stripping mouth conductor of first end carry out a tin before terminal processing, avoid stripping mouth conductor and terminal because
Material relationships and electrochemical reaction occurs.
The above, is not limitation of the present invention, and the present invention is also not limited to the above embodiment, as long as at this
The variations, modifications, additions or substitutions made in the essential scope of invention, so as to reach the technique effect of the present invention, should all belong to
In protection scope of the present invention.
Claims (10)
- A kind of 1. automatic processing method of controller switching equipment wire rod, it is characterised in that including following process,Process a, inlet wire, in line leading device (1), inlet wire force piece drives wire rod to be fed according to wire craft length requirement；Process b, tangent line and wire stripping, cut stripping device (2) and cut wire rod, obtain the first end of wire rod, when cutting stripping device (2) trimming Also block the line skin of first end, the first advance and retreat force piece (31) driving first end off-line skin；Process d, terminal processing, the first terminal processing unit (plant) (4) drive terminal are oriented to input, the driving of the first advance and retreat force piece (31) First end wears terminal, and connector presser (41) crimps terminal and first end；Process e, broken string, inlet wire force piece drive wire rod, through stripping device (2) feeding is cut, to cut stripping device according to process length requirement (2) wire rod is cut, obtains the second end of wire rod；Wire rod converting process is driven by the first rotary disc assembly (3) between the process b, process d and process e.
- A kind of 2. automatic processing method of controller switching equipment wire rod according to claim 1, it is characterised in that the process d There are process c, casing processing before, first sleeve processing unit (plant) (5) requires input casing, first set according to casing process length Pipe processing device (5) carries out casing coding and cuts, and wears force piece drive sleeve socket first end；Process b and process c Between, pass through the first rotary disc assembly (3) between process c and process d and drive wire rod converting process.
- A kind of 3. automatic processing method of controller switching equipment wire rod according to claim 1, it is characterised in that the processing side Method further includes the second end of processing wire rod, and the second rotary disc assembly (6) drives the second end switching process；In process e, stripping dress is cut Put (2) and also block the second end line skin, the second advance and retreat force piece (61) driving the second end off-line skin；Second set of pipe processing device (7) coding casing, cutting casing and drive sleeve wear and connect the second end；Second advance and retreat force piece (61) driving the second end wears end Son, connector presser (41) are by the second end and terminal compression joint.
- A kind of 4. automatic processing method of controller switching equipment wire rod according to claim 1, it is characterised in that the process a In, the alignment component of line leading device (1) is also straightened the wire rod of feeding.
- A kind of 5. automatic processing method of controller switching equipment wire rod according to claim 4, it is characterised in that the alignment group Part includes alignment force piece, multiple straightening-wheels (12) for abutting wire rod outer wall, and straightening-wheel (12) is provided with for abutting wire rod Cambered surface；In process a, alignment force piece drives straightening-wheel (12) to rotate, and multiple straightening-wheels (12) abut wire rod, straightening-wheel respectively (12) the linear form of the wire rod at place.
- 6. the automatic processing method of a kind of controller switching equipment wire rod according to claim 1, it is characterised in that described into traditional thread binding Put (1) and draw drum (81) is connected with by wire rod, draw drum (81) is sequentially connected with unwrapping wire force piece (82)；In process a, unwrapping wire Force piece (82) and inlet wire force piece drive wire rod to be fed in the form of being tensioned jointly.
- 7. the automatic processing method of a kind of controller switching equipment wire rod according to claim 1, it is characterised in that described to cut stripping dress Putting (2) includes broach group, and broach group is connected with tool changing force piece including at least two stripping mouth cutters (21), broach group；Process b In, tool changing force piece drives broach group to replace stripping mouth cutter (21) according to line skin specification.
- 8. the automatic processing method of a kind of controller switching equipment wire rod according to claim 2, it is characterised in that first sleeve adds Frock, which puts (5), to be included being used for the casing roller (51) for feeding casing, and casing roller (51) is provided with least one set, casing roller (51) one group includes abut casing up and down respectively two；In process c, inlet pipe motor drives casing roller (51) to rotate, set Pipe force piece (52) driving is cut in the rotation of pipe roller (51) and its abutting drive sleeve feeding to casing, casing feeding afterwards in place Tube scissors tool (53) shearing casing.
- 9. the automatic processing method of a kind of controller switching equipment wire rod according to claim 2, it is characterised in that first sleeve adds Frock, which puts (5), includes code spraying device (54), and in process c, code spraying device (54) is positive to the casing in input or anti-according to technological requirement To coding, code spraying device (54) printable character on casing according to character length and size requirements.
- A kind of 10. automatic processing method of controller switching equipment wire rod according to claim 1, it is characterised in that the process d In, terminal shake from vibrating disk (42) slides out to guide groove (43), and the second opening force piece drives the second guide die (44) Opening, terminal slip into connector presser (41) by the second guide die (44), and the aperture of the second guide die (44) is according to terminal Size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711135642.2A CN108011273A (en) | 2017-11-16 | 2017-11-16 | A kind of automatic processing method of controller switching equipment wire rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711135642.2A CN108011273A (en) | 2017-11-16 | 2017-11-16 | A kind of automatic processing method of controller switching equipment wire rod |
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| CN108011273A true CN108011273A (en) | 2018-05-08 |
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| CN201711135642.2A Pending CN108011273A (en) | 2017-11-16 | 2017-11-16 | A kind of automatic processing method of controller switching equipment wire rod |
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| CN109920606A (en) * | 2019-05-08 | 2019-06-21 | 李秋莲 | A kind of multifunctional communication client cables crop marks device |
| CN110071406A (en) * | 2019-03-27 | 2019-07-30 | 北京国电富通科技发展有限责任公司 | Power distribution network charges automatic connection tool group and robot |
| CN112397967A (en) * | 2020-09-29 | 2021-02-23 | 东莞理工学院 | Automatic terminal riveting machine capable of performing sleeve processing on terminal |
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