CN105523239A - Automatic counting device - Google Patents
Automatic counting device Download PDFInfo
- Publication number
- CN105523239A CN105523239A CN201510844229.8A CN201510844229A CN105523239A CN 105523239 A CN105523239 A CN 105523239A CN 201510844229 A CN201510844229 A CN 201510844229A CN 105523239 A CN105523239 A CN 105523239A
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- China
- Prior art keywords
- charging box
- belt conveyor
- charging
- frame
- groove
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses an automatic counting device which comprises a machine frame, a feeding mechanism, a control cabinet, a conveying mechanism, a discharging mechanism and a boxing mechanism. The conveying mechanism comprises a conveying belt which is divided into four small paths at intervals in the longitudinal direction of the conveying belt. The discharging mechanism comprises four discharging hoppers corresponding to the four small paths of the conveying belt. The boxing mechanism comprises four charging boxes, a charging box transfer guide rail and a transfer driving part. A sensor is arranged on the inner wall of the upper portion of each charging box. The charging box transfer guide rail comprises a charging support and four through grooves formed in the charging support. The transfer driving part comprises four gears corresponding to the four through grooves, and motors driving the corresponding gears to rotate. A long-strip-shaped rack parallel to the through grooves is formed in the middle of the bottom surface of each charging box. The charging boxes abut against the charging support, and the racks are engaged with the gears. The automatic counting device is high in counting efficiency, and counted products can be boxed according to a preset number and transferred.
Description
Technical field:
The present invention relates to counting equipment technical field, specifically relate to the automatic testing product of a kind of energy quantity and by predetermined number vanning counting assembly.
Background technology:
A lot of exported product is all packed by quantity now, and the deficiency of product quantity can cause customer complaint event, affects the reputation of enterprise, and this just requires to count product, controls the size exactly.Although the counting one by one that the counting machine on current market need not be wasted time and energy as manual type, but still do not accomplish to count fast and accurately, speed is fast often and accuracy rate have dropped or accuracy rate improves and slowed.
In prior art, the patent No. be 201120390609.6 Chinese patent disclose a kind of automatic counter, as shown in Figure 1, comprising support 1, conveyer mechanism 2, photoelectric sensor 3, counter controller 4 and indicator lamp 5, support 1 being provided with the conveyer mechanism 2 for transmitting part; One of conveyer mechanism 2 is provided with photoelectric sensor 3; The side of conveyer mechanism 2 is provided with counter controller 4 and indicator lamp 5; Photoelectric sensor 3 and counter controller 4 are electrically connected; Counter controller 4 is electrically connected with the propulsion source of conveyer mechanism 2.There is following defect in this auto-counter: (1) its conveyer mechanism 2 only arranges a transport tape, and photoelectric sensor can only carry out by induction to the part of on belt conveyor at every turn, the limited amount transmitted each time, and counting efficiency is not high; (2) this equipment does not have corresponding automatic boxing transfer equipment, and the product after counting cannot be cased stand-by by predetermined number, production efficiency is not high, is necessary to be improved.
Because above-mentioned defect, the design people, actively in addition research and innovation, to founding a kind of robot scaler of new structure, make it have more value in industry.
Summary of the invention:
Object of the present invention is intended to solve prior art Problems existing, provides a kind of counting efficiency high, and the product counted can be cased by predetermined number and the online High-Speed Automatic counting assembly of the full automaticity shifted.
The present invention relates to a kind of robot scaler, comprise frame, feed mechanism and control housing, described feed mechanism and control housing are all arranged in described frame, also comprise conveying mechanism, blanking mechanism and boxing mechanism.
Described conveying mechanism comprises belt conveyor, described belt conveyor is tilting shape, the low side of belt conveyor is arranged on the below of feed mechanism, belt conveyor is divided into along belt conveyor longitudinally four trails spaced apart from each other, described blanking mechanism is arranged on a high-end side-lower of belt conveyor, blanking mechanism comprises four material-falling hoppers corresponding with four trails of belt conveyor, each material-falling hopper is separately positioned on the side in each trail, described boxing mechanism is arranged on the below of material-falling hopper, boxing mechanism comprises four charging boxs, charging box transfer guide rail and transfer actuator, described four charging boxs are corresponding with four material-falling hoppers respectively, the upper inside wall of each charging box is provided with an inductor, described charging box transfer guide rail comprises charge support and is opened in four grooves in described charge support, the bearing of trend of described groove is identical with the throughput direction of belt conveyor, the motor that described transfer actuator comprises four gears corresponding with described four grooves and drives corresponding gear to rotate, the top of described gear is passed groove and is positioned at the top of groove, the strip shape tooth bar parallel with groove is formed in the middle part of the bottom surface of charging box, charging box is pressed against in charge support and described rack and pinion is meshed, the charge support at charging box rear is provided with charging box supplementary mechanism, when the product in charging box reaches after default quantity moves away, the charging box of sky is transported to the below of material-falling hopper to carry out the charging of next round by described charging box supplementary mechanism,
Described control housing is provided with counter controller, and described inductor is connected with described counter controller, and the motor that described feed mechanism, belt conveyor, driven wheel rotate and charging box supplementary mechanism are all connected with control housing.
By technique scheme, the present invention operationally, control housing controls feed mechanism material loading and belt conveyor runs, product is delivered to the low side of the belt conveyor of conveying mechanism by feed mechanism, product is all equipped with in four trails of belt conveyor, because belt conveyor is tilting, therefore product out can get lodged in the low side of belt conveyor afterwards from feed mechanism, product can be moved to high-end by such belt conveyor easily, product arrive belt conveyor high-end after, product on each trail is fallen in the charging box of charge mechanism respectively by the material-falling hopper of the blanking mechanism corresponding with trail, often fall next product, inductor induction on charging box once, counting on the counter controller that control housing is connected with inductor adds 1, when count results reaches pre-provisioning request, in charging box, product reaches predetermined number, control housing controls the pinion rotation of the transfer actuator corresponding with this charging box, gear makes tooth bar move by engaging with the tooth bar bottom charging box, charging box moves forward until from the moved out from beneath of material-falling hopper thereupon, wherein the tooth bar of charging box moves in the groove of charging box transfer guide rail, after the charging box reaching product to be installed is removed, the charging box of sky is transported to the below of material-falling hopper to treat the charging of next round by charging box supplementary mechanism.
By such scheme, the present invention is the online High-Speed Automatic counting assembly of a kind of full automaticity, and single fortune feed channel of the prior art is become the transmission of Duo Liao road by it, and improve transmission efficiency, the product counted can be cased by predetermined number and shift, and counting efficiency is high.
Preferred as one of the present invention, on described belt conveyor four trails each trail between separated by fore and aft diaphragm, each trail is provided with lateral partitions, and each trail is divided into several hoppers by described lateral partitions.
Preferred as one of the present invention, form the groove of a strip shape in the middle part of the bottom surface of described charging box, described tooth bar is arranged in described groove.
Preferred as one of the present invention, the low side of described belt conveyor to be directly fixed in frame by the first adapter plate, be high-endly fixed on bracing frame by the second adapter plate, and support frame as described above is fixed in frame.
Preferred as one of the present invention, described belt conveyor is driven by the drive motor be arranged on below belt conveyor and runs.
Preferred as one of the present invention, described feed mechanism comprises feeding bin and stay bearing plate, and described feeding bin is fixing on the supporting plate, and described stay bearing plate is fixed in frame.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of specification sheets, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.
Accompanying drawing illustrates:
The following drawings is only intended to schematically illustrate the present invention and explain, not delimit the scope of the invention.Wherein:
Fig. 1 is the structural representation of automatic counter in prior art;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the upward view of Fig. 2.
Detailed description of the invention:
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
See Fig. 2, a kind of robot scaler of the present invention, comprises frame 10, feed mechanism 20 and control housing 30, and described feed mechanism 20 and control housing 30 are all arranged in described frame 10, also comprises conveying mechanism 40, blanking mechanism 50 and boxing mechanism 60;
See Fig. 2, Fig. 3, described conveying mechanism 40 comprises belt conveyor 41, described belt conveyor is tilting shape, belt conveyor 41 drives operation by the drive motor 42 be arranged on below belt conveyor, the low side of belt conveyor 41 is arranged on the below of feed mechanism 20, belt conveyor 41 is divided into along belt conveyor longitudinally four trails 43 spaced apart from each other, described blanking mechanism 50 is arranged on a high-end side-lower of belt conveyor 41, blanking mechanism 50 comprises four material-falling hoppers 51 corresponding with four trails 43 of belt conveyor 41, and each material-falling hopper is separately positioned on the side in each trail 43.
See Fig. 2 to Fig. 4, described boxing mechanism 60 is arranged on the below of material-falling hopper 51, boxing mechanism 60 comprises four charging boxs 61, charging box transfer guide rail 62 and transfer actuator 63, described four charging boxs 61 are corresponding with four material-falling hoppers 51 respectively, the upper inside wall of each charging box 61 is provided with an inductor 64, four grooves 622 that described charging box transfer guide rail 62 comprises charge support 621 and is opened in described charge support, the bearing of trend of described groove is identical with the throughput direction of belt conveyor 41, the motor 632 that described transfer actuator 63 comprises four gears 631 corresponding with described four grooves 622 and drives corresponding gear to rotate, the top of described gear 631 is passed groove 622 and is positioned at the top of groove, the strip shape tooth bar 65 parallel with groove 622 is formed in the middle part of the bottom surface of charging box 61, the groove 611 of a strip shape is formed in the middle part of the bottom surface of described charging box 61, described tooth bar 65 is arranged in described groove 611, charging box 61 is pressed against in charge support 621 and described tooth bar 65 is meshed with gear 631, the charge support 621 at charging box 61 rear is provided with charging box supplementary mechanism (not shown), when the product in charging box 61 reaches after default quantity moves away, the charging box of sky is transported to the below of material-falling hopper 51 to carry out the charging of next round by described charging box supplementary mechanism.
See Fig. 3, described control housing 30 is provided with counter controller 31, described inductor 64 is connected with described counter controller 31, and the motor 632 that described feed mechanism 20, belt conveyor 41, driven wheel 631 rotate and charging box supplementary mechanism are all connected with control housing 30.
See Fig. 2, on described belt conveyor 41 four trails each trail 43 between separated by fore and aft diaphragm 44, each trail is provided with lateral partitions 45, and each trail 43 is divided into several hoppers 431 by described lateral partitions.
See Fig. 3, the low side of described belt conveyor 41 to be directly fixed in frame 10 by the first adapter plate 70, be high-endly fixed on bracing frame 90 by the second adapter plate 80, and support frame as described above is fixed in frame 10; Described feed mechanism 20 comprises feeding bin 21 and stay bearing plate 22, and described feeding bin 21 is fixed on stay bearing plate 22, and described stay bearing plate is fixed in frame 10.
The present invention operationally, control housing 30 controls feed mechanism 20 material loading and belt conveyor 41 runs, product is delivered to the low side of the belt conveyor 41 of conveying mechanism 40 by feed mechanism 20, product is all equipped with in four trails 43 of belt conveyor 41, because belt conveyor 41 is tilting, therefore product out can get lodged in the low side of belt conveyor 41 afterwards from feed mechanism 20, product can be moved to high-end by such belt conveyor 41 easily, product arrive belt conveyor 41 high-end after, product on each trail 43 is fallen in the charging box 61 of charge mechanism 60 respectively by the material-falling hopper 51 of the blanking mechanism 50 corresponding with trail, often fall next product, inductor 64 on charging box 61 is responded to once, counting on the counter controller 31 that control housing 30 is connected with inductor 64 adds 1, when count results reaches pre-provisioning request, in charging box 61, product reaches predetermined number, the gear 631 that control housing 30 controls the transfer actuator 63 corresponding with this charging box 61 rotates, gear makes tooth bar 65 move by engaging with the tooth bar 65 bottom charging box 61, charging box 61 moves forward until from the moved out from beneath of material-falling hopper 51 thereupon, wherein the tooth bar 65 of charging box 61 moves in the groove 622 of charging box transfer guide rail 62, after the charging box 61 reaching product to be installed is removed, the charging box of sky is transported to the below of material-falling hopper 51 to treat the charging of next round by charging box supplementary mechanism.
In sum, the present invention is the online High-Speed Automatic counting assembly of a kind of full automaticity, and single fortune feed channel of the prior art is become the transmission of Duo Liao road by it, and improve transmission efficiency, the product counted can be cased by predetermined number and shift, and counting efficiency is high.
Robot scaler provided by the present invention; be only the specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within scope.Therefore, protection scope of the present invention should be as the criterion with the protection domain of described claim.
Claims (6)
1. a robot scaler, comprise frame (10), feed mechanism (20) and control housing (30), described feed mechanism (20) and control housing (30) are all arranged in described frame (10), it is characterized in that:
Also comprise conveying mechanism (40), blanking mechanism (50) and boxing mechanism (60);
Described conveying mechanism (40) comprises belt conveyor (41), described belt conveyor is tilting shape, the low side of belt conveyor is arranged on the below of feed mechanism (20), belt conveyor (41) is divided into along belt conveyor longitudinally four trails (43) spaced apart from each other, described blanking mechanism (50) is arranged on a high-end side-lower of belt conveyor (41), blanking mechanism (50) comprises four material-falling hoppers (51) corresponding with four trails of belt conveyor 41, each material-falling hopper is separately positioned on the side of each trail (43), described boxing mechanism (60) is arranged on the below of material-falling hopper (51), boxing mechanism (60) comprises four charging boxs (61), charging box transfer guide rail (62) and transfer actuator (63), described four charging boxs (61) are corresponding with four material-falling hoppers (51) respectively, the upper inside wall of each charging box (61) is provided with an inductor (64), described charging box transfer guide rail (62) comprises charge support (621) and is opened in four grooves (622) in described charge support, the bearing of trend of described groove is identical with the throughput direction of belt conveyor (41), the motor (632) that described transfer actuator (63) comprises four gears (631) corresponding with described four grooves (622) and drives corresponding gear to rotate, the top of described gear (631) is passed groove (622) and is positioned at the top of groove, the strip shape tooth bar (65) parallel with groove (622) is formed in the middle part of the bottom surface of charging box (61), the charge support (621) that is pressed against charging box (61) goes up and described tooth bar (65) is meshed with gear (631), the charge support (621) at charging box (61) rear is provided with charging box supplementary mechanism, when the product in charging box (61) reaches after default quantity moves away, the charging box of sky is transported to the below of material-falling hopper (51) to carry out the charging of next round by described charging box supplementary mechanism,
Described control housing (30) is provided with counter controller (31), described inductor (64) is connected with described counter controller (31), and the motor (632) that described feed mechanism (20), belt conveyor (41), driven wheel (631) rotate and charging box supplementary mechanism are all connected with control housing (30).
2. robot scaler according to claim 1, it is characterized in that: on described belt conveyor four trails (43) each trail between by fore and aft diaphragm (44) separate, each trail is provided with lateral partitions (45), and each trail (43) are divided into several hoppers (431) by described lateral partitions.
3. robot scaler according to claim 1, it is characterized in that: the groove (611) forming a strip shape in the middle part of the bottom surface of described charging box (61), described tooth bar (65) is arranged in described groove (611).
4. robot scaler according to claim 1, it is characterized in that: the low side of described belt conveyor (41) is directly fixed in frame (10) by the first adapter plate (70), high-end the second adapter plate (80) that passes through is fixed on bracing frame (90), and support frame as described above is fixed in frame (10).
5. robot scaler according to claim 1, is characterized in that: described belt conveyor (41) is driven by the drive motor be arranged on below belt conveyor (42) and runs.
6. robot scaler according to claim 1, it is characterized in that: described feed mechanism (20) comprises feeding bin (21) and stay bearing plate (22), described feeding bin (21) is fixed on stay bearing plate (22), and described stay bearing plate is fixed in frame (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510844229.8A CN105523239B (en) | 2015-11-26 | 2015-11-26 | A kind of robot scaler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510844229.8A CN105523239B (en) | 2015-11-26 | 2015-11-26 | A kind of robot scaler |
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| Publication Number | Publication Date |
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| CN105523239A true CN105523239A (en) | 2016-04-27 |
| CN105523239B CN105523239B (en) | 2017-12-22 |
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| CN201510844229.8A Active CN105523239B (en) | 2015-11-26 | 2015-11-26 | A kind of robot scaler |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106218962A (en) * | 2016-07-25 | 2016-12-14 | 杭州电子科技大学 | Headband racking machine |
| CN106586088A (en) * | 2016-12-16 | 2017-04-26 | 浙江大成智能装备股份有限公司 | Machine vision measurement detection device for steel battery shells, and detection method |
| CN107976242A (en) * | 2017-11-01 | 2018-05-01 | 安徽省林锦记食品工业有限公司 | A kind of online counting device of jelly processing |
| CN107983661A (en) * | 2017-11-01 | 2018-05-04 | 安徽省林锦记食品工业有限公司 | A kind of jelly automatic weighing device |
| CN108820377A (en) * | 2018-05-10 | 2018-11-16 | 苏州双荣橡塑有限公司 | A kind of robot scaler of glue coating wheel |
| CN108840171A (en) * | 2018-07-27 | 2018-11-20 | 苏州震纶棉纺有限公司 | Blanking device for spinning frame |
| CN109720625A (en) * | 2019-03-04 | 2019-05-07 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of roasted eggs number detection device |
| CN115057061A (en) * | 2022-06-20 | 2022-09-16 | 苏州金万佳塑业有限公司 | Counting and packaging equipment for sterile preservation boxes and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106218962A (en) * | 2016-07-25 | 2016-12-14 | 杭州电子科技大学 | Headband racking machine |
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| CN107983661A (en) * | 2017-11-01 | 2018-05-04 | 安徽省林锦记食品工业有限公司 | A kind of jelly automatic weighing device |
| CN108820377A (en) * | 2018-05-10 | 2018-11-16 | 苏州双荣橡塑有限公司 | A kind of robot scaler of glue coating wheel |
| CN108820377B (en) * | 2018-05-10 | 2023-11-03 | 苏州双荣橡塑有限公司 | Automatic counting device of rubber coating wheel |
| CN108840171A (en) * | 2018-07-27 | 2018-11-20 | 苏州震纶棉纺有限公司 | Blanking device for spinning frame |
| CN109720625A (en) * | 2019-03-04 | 2019-05-07 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of roasted eggs number detection device |
| CN115057061A (en) * | 2022-06-20 | 2022-09-16 | 苏州金万佳塑业有限公司 | Counting and packaging equipment for sterile preservation boxes and working method thereof |
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| CN105523239B (en) | 2017-12-22 |
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Effective date of registration: 20171127 Address after: 221300 semi Zhuang Industrial Park, Guan Hu Town, Pizhou, Jiangsu Applicant after: Xuzhou Shenghe Wood Co.,Ltd. Address before: 215000 Suzhou high tech Zone, Jiangsu, No. 6 Taishan Road Applicant before: Rongchang (Suzhou) Precision Machinery Co., Ltd. |
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