CN203544506U - Particle counting machine - Google Patents

Particle counting machine Download PDF

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Publication number
CN203544506U
CN203544506U CN201320658818.3U CN201320658818U CN203544506U CN 203544506 U CN203544506 U CN 203544506U CN 201320658818 U CN201320658818 U CN 201320658818U CN 203544506 U CN203544506 U CN 203544506U
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CN
China
Prior art keywords
bin gate
channel module
total
bottle
described
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CN201320658818.3U
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Chinese (zh)
Inventor
姜德伟
齐显军
陈雪平
黎业演
何志锋
Original Assignee
珐玛珈(广州)包装设备有限公司
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Priority to CN201320658818.3U priority Critical patent/CN203544506U/en
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Publication of CN203544506U publication Critical patent/CN203544506U/en

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Abstract

The utility model discloses a particle counting machine, comprising a particle counting machine body; the particle counting machine body comprises particle material channel module groups, packing container channel module groups, an upper rack, a lower rack, electric control boxes and a touch screen; the particle material channel module groups are positioned above the packing container channel module groups and are arranged on the upper rack; the packing container channel module groups are arranged on the lower rack; the particle material channel module groups are horizontally expanded and spliced from the middle to two sides to form a particle material channel; the packing container channel module groups are horizontally expanded and spliced from the middle to two sides to form a packing container channel; the particle material channel module groups and the packing container channel module groups in a one-to-one correspondence mode. Each particle material channel module comprises a particle material bin, a vibration linear feeding group and a particle counting head; each packing container channel module group comprises a conveyor belt, a charged bottle poking wheel group and a bottle centralizing group. Materials and packing modules are combined in a modularized mode, so the assembly, the transportation and the maintenance are convenient and fast and the cost is effectively reduced.

Description

Counting grain machine

Technical field

The utility model relates to counting grain machine technical field, particularly a kind of counting grain machine.

Background technology

Counting grain machine, for counting and the packing of medicine, button even grained material, after conventionally having counted needs material to put in packing container.As Chinese patent 200420088705, Chinese patent 200720047606, all relates to the technology of counting grain machine, is also the early stage technology of the applicant.The counting grain machine technology that the applicant is early stage, counting grain machine frame or perhaps support, for supporting the conveying of granular material, and transfer passage is dead on transfer passage seat, the both sides of transfer passage seat arrange side plate, transfer passage number is fixed, cannot carry out as required extending transversely, if two passages are exactly two channel architectures, if be increased to four-way, must again manufacture transfer passage seat and other accessory structure, certainly will waste like this resource, increase cost, if a certain passage has been broken, necessary complete machine breakdown maintenance, the maintenance cost and the cycle that increase, production efficiency has been reduced.

The technology of Chinese patent 200420088705 and Chinese patent 200720047606 related counting grain machines; it is all the front side that is positioned at counting grain machine body into and out of bottle; to designs such as bottle inlet conveying, bottle outlet conveying, granular material bottling, feed back conveyings, bring complexity like this; make whole plant tray large; increased the cost of assembling, transportation; between the counting grain machine of identical function and counting grain machine, the interchangeability of parts is poor, to maintenance, makes troubles.

Utility model content

The purpose of this utility model is, for above-mentioned existing problems and deficiency, to provide oneplant granular material and packing modular combination, assembling, transportation, easy to maintenance quick, the counting grain machine reducing costs.

The technical solution of the utility model is achieved in that

A kind of counting grain machine, comprise counting grain machine fuselage, it is characterized in that: what before and after described counting grain machine fuselage comprises, longitudinally arrange can complete the granular material channel module group that vibrations are carried granular material and carried out blanking counting, the packing container channel module group that front and back longitudinally arrange, lower bearing bracket, upper spider, electric cabinet and touch-screen, granular material channel module group is positioned at the top of packing container channel module group, granular material channel module group is located on upper spider, packing container channel module group is located on lower bearing bracket, by centre, to both sides, spelling group extending transversely forms the granular material passage of counting grain machine to granular material channel module group, by centre, to both sides, spelling group extending transversely forms the packing container passage of counting grain machine to packing container channel module group, wherein granular material channel module group is corresponding one by one with packing container channel module group,

Granular material channel module group comprises bulk silo, vibration linear feeding group and several heads, wherein feed bin is used for storing granular material, granular material is lined up to linear conveying to vibration linear feeding group after vibration and a grain is delivered in several heads, several heads pack granular material in bottle into after completing counting again, packing container channel module group comprises load-transfer device and bottle inlet thumb wheel group, the positive hyte of bottle, wherein used for conveyer belt in conveying and packaging container, bottle inlet thumb wheel group is used for preventing that bottle is deposited in entrance and makes the smooth and easy load-transfer device that enters of bottle, the positive hyte of bottle is for being accurately positioned in bottle under material mouth and granular material being packed into accurately.

Described counting grain machine also comprises bottle inlet load-transfer device, bottle outlet load-transfer device; bottle inlet load-transfer device is located at the rear side of counting grain machine fuselage; bottle outlet load-transfer device is located at the front side of counting grain machine fuselage; described packing container channel module group also comprises down that bottle electric eye detects, anti-bottle electric eye detects and rejecting group; the bottle electric eye that wherein falls detects whether side is fallen for detection of bottle; whether the detection of anti-bottle electric eye stands upside down for detection of bottle, and rejecting group is for rejecting a situation most, minority collect.

Rear lifting guide pillar group and front lifting guide pillar group are installed between described lower bearing bracket and upper spider, when lifting motor drives two groups of guide rods to move up and down simultaneously, realize granular material channel module group integral elevating, when lifting motor only drives rear lifting guide pillar group to move up and down, realize granular material channel module group and tilt forward and back.

Described counting grain machine complete machine is provided with outer cover, each one of described electric cabinet left and right sides, two electronic box average controls left side, right side module group.

Described several heads comprise the electric eye box device arranging from top to bottom, Bin-gate device and vibration material mouth device, electric eye box device is provided with one and enters the single passage that material is counted, described Bin-gate device comprises bin gate assembly and bin gate driven unit, described bin gate assembly comprises bin gate box, on the top of bin gate box, be provided with even separation and transversely arranged sub-material passage, bottom is total material passage that sub-material passage gathers, on each sub-material passage, be provided with a point bin gate, on total material passage, be provided with total bin gate, described bin gate driven unit comprises a point bin gate servomotor, total bin gate servomotor, divide bin gate transmission shaft and total bin gate transmission shaft, divide bin gate driven by servomotor to divide bin gate transmission shaft, total total bin gate transmission shaft of bin gate driven by servomotor, wherein divide between bin gate transmission shaft and point bin gate, total bin gate transmission shaft with always between bin gate, all by separable coupler, connect, detachable being fixedly connected with between bin gate assembly and bin gate driven unit.

Described bin gate box comprises bin gate adapter plate, bin gate integral channel framing member, enclosing cover, left backplate, right backplate, bin gate integral channel framing member is detachably arranged on bin gate adapter plate, left backplate, right backplate is fixedly connected with bin gate integral channel framing member, the top of bin gate integral channel framing member is evenly divided and is separated with at least two sub-material passages, left backplate, total material passage is formed at the bottom of the bottom of right backplate and bin gate integral channel framing member, after enclosing cover is arranged on bin gate integral channel framing member with left backplate, right backplate forms the channel architecture of a upper entering and lower leaving, described bin gate integral channel framing member consists of base plate and the separator of battery plates that is fixed on base plate top, between adjacent two separator of battery platess, form a subchannel.

Described bin gate adapter plate top is provided with the mounting hole of each point of bin gate, the bottom of bin gate adapter plate is provided with the mounting hole of a total bin gate, on bin gate adapter plate, be also provided with dust passage, there is entity convex and tip part the centre of dust passage, both sides are the structure of passage, dust passage is located at the below of sub-material passage, subchannel place corresponding on the base plate of bin gate integral channel framing member is equipped with a through hole, described point of bin gate included cabochon bin gate plate with total bin gate, bin gate axle, coupler, one end of bin gate axle is connected with bin gate plate, the other end is connected with coupler, on bin gate axle, be provided with two bearings with dustproof flange, described sub-material door is fixedly mounted on by two bearings with dustproof flange on the mounting hole of each point of bin gate corresponding to bin gate adapter plate top, the side walls of each subchannel is provided with the cambered surface groove that matches with the cabochon of bin gate plate and arrange, total bin gate is fixedly mounted on by two bearings with dustproof flange on the mounting hole of total bin gate of bin gate adapter plate bottom.

The end near coupler of described cabochon bin gate plate is connected with the card of a disk, the opposite side card of disk is connected with bin gate axle and card center and the axle bin gate of disk coaxially arrange, the end near bin gate plate at bin gate axle is provided with the shaft shoulder, described bin gate adapter plate is provided with and after at least two bin gate integral channel framing members take off, is reinstalled onto original position and without the locating dowel pin of readjusting, enclosing cover is fixedly connected with left backplate, right backplate by snap close.

Described bin gate driven unit also comprises motor mounting plate, bin gate mainboard, on the top of bin gate mainboard, be provided with side by side isolated point of bin gate transmission mounting hole, in the bottom of bin gate mainboard, be provided with total bin gate transmission mounting hole, between each point of bin gate transmission mounting hole and motor mounting plate, be fixed with a point bin gate drive bearing block, divide bin gate transmission shaft one end that coupler is installed, the other end is installed a driven pulley, direct installation one main driving pulley on the output shaft of point bin gate servomotor, between main driving pulley and driven pulley, Timing Belt is installed, divide bin gate transmission shaft to be arranged on point bin gate drive bearing block by bearing, between described total bin gate transmission mounting hole and motor mounting plate, be fixed with total bin gate drive bearing block, total bin gate transmission shaft is arranged on total bin gate drive bearing block by bearing, between total bin gate transmission shaft and total bin gate servomotor, by toothed belt transmission mode, be in transmission connection.

The signal wire (SW) of described each servomotor and power line are drawn by cableties, cableties are fixed on motor mounting plate, cableties are provided with the screens of signal wire (SW) and the power line of each servomotor, each screens consists of upper and lower two draw-in grooves, two all identical and uniformly-spaced arrangements of draw-in groove up and down of each screens, the signal wire (SW) of each servomotor and power line be being stuck in draw-in groove of correspondence all, described total bin gate transmission mounting hole is provided with sealing mounting groove, the arranged outside of described each point of bin gate transmission mounting hole has a rectangular sealing mounting groove, each point of bin gate transmission mounting hole is all positioned at oblong, each sealing mounting groove is all located at bin gate mainboard outside and in sealing mounting groove, seal ring is installed, described bin gate mainboard is by connecting and composing an airtight cavity with back cover, divide bin gate servomotor, total bin gate servomotor, divide bin gate transmission shaft and total bin gate transmission shaft and motor mounting plate to be enclosed in airtight cavity, the plate face of described bin gate mainboard is provided with the bin gate locating taper pin of three distributions triangular in shape, correspondingly on the plate face of motor mounting plate be provided with three bin gate locating cone pin-and-holes, described bin gate locating taper pin comprises the pin of frustum, on pin, be provided with nut, at the corresponding bin gate locating taper pin of bin gate mainboard, place is provided with mounting hole and tapping on mounting hole, the tail end of bin gate locating taper pin is screwed in tooth hole, bin gate locating taper pin keeps bin gate locating taper pin to stretch out the height of bin gate mainboard plate face by nut locking bin gate locating taper pin, between described bin gate assembly and bin gate driven unit, by hanging fastener component is detachable, be fixedly connected with, described hanging fastener component is provided with two groups of left and right, or be provided with well-distributed more than three groups or three groups, every group of hanging fastener component included and shipped and resell on another market, pull bar, rotating shaft, stage clip, locking double-screw bolt and handle, one end of pull bar is connected with bin gate mainboard by rotating shaft, handle consists of handle portion and round plate, round plate is provided with eccentric rotary centre hole, rotating shaft is arranged in the eccentric rotary centre hole of handle, the middle part of rotating shaft is provided with through hole, locking double-screw bolt is connected with the end-face helical of the other end of pull bar through stage clip and then through the through hole at rotating shaft middle part, described bin gate adapter plate is provided with arc surface corresponding to hanging fastener component place, in the position of arc surface, be provided with and the locking slot of locking double-screw bolt and matching.

The utility model compared with prior art tool has the following advantages:

1) the utility model employing granular material channel module group and one to one packing container channel module group, so just module group to 6 group extending transversely, 8 groups, 10 groups according to the actual requirements, because each module group is all identical structures, therefore between each module group, exchange, like this for installation, maintenance, repair bring great convenience, and each parts all can mass production, thereby greatly reduce costs.

2) in utility model, into and out of bottle mode Shi Yitiao road, from rear bottle inlet; shunting again; from counting grain machine fuselage, pass, then converge bottle outlet on Dao Yitiao road, therefore all very convenient in layout and the mounting arrangement of this body structure of machine; an electronic box of each layout in counting grain machine fuselage both sides; two electronic box average controls left side, right side module group, each like this module group is independently controlled separately, even if wherein a pack module is except problem; also need not shut down, can work on.Complete machine adds containment envelope.Outer cover door and safety switch interlocking, protection personal safety.

3) when lifting motor drives two groups of guide rods to move up and down simultaneously, thereby can realize powder channel module group integral elevating; When lifting motor only drives rear lifting guide pillar group to move up and down, realize powder channel module group and tilt forward and back.Therefore the utility model can be realized automatic lifting, the function that inclination angle, front and back regulates automatically.

4) the utility model is because bin gate assembly and bin gate driven unit all form independently parts and detachable being fixedly connected with each other, obturator of bin gate module composition, bin gate driven unit also forms an obturator, therefore at clean bin gate, Operation and Maintenance aspect is very convenient quick.

5) bin gate driven unit mainly consists of servomotor and corresponding driver train, bin gate in bin gate assembly is by driven by servomotor control, therefore compact on integral structure, with respect to air cylinder driven smaller volume, the more important thing is the blanking that can accurately control reliably granular material.

6) overcome the defect of polluting bin gate driven unit because of the next granular material of dust-like processing, and it is convenient and swift to remove and install bin gate assembly, the particularly setting of bin gate locating cone pin-and-hole and hanging fastener component, greatly facilitates the modular structure design of counting grain machine.

Accompanying drawing explanation

Fig. 1 is the block diagram of the utility model counting grain machine;

Fig. 2 is the utility model counting grain machine front view;

Fig. 3 is the utility model counting grain machine birds-eye view;

Fig. 4 is the utility model counting grain machine lateral plan;

Fig. 5 is the packing container channel module group and turnover bottle conveyer belt structure schematic diagram of the utility model counting grain machine;

Fig. 6 is the rack construction schematic diagram of the utility model counting grain machine;

Fig. 7 is the structural representation of the utility model counting grain machine number head;

Fig. 8 is the decomposition texture schematic diagram of the utility model counting grain machine number head;

Fig. 9 is the enlarged diagram of Fig. 8 at A place;

Figure 10 is the bin gate assembly of the utility model counting grain machine number head and the structural representation of bin gate driven unit;

Figure 11 is the part-structure schematic diagram of the utility model counting grain machine number bin gate driven unit;

Figure 12 is the structural representation of the utility model counting grain machine number servo motor transmission part;

Figure 13 is the decomposition texture schematic diagram of the servo motor transmission part of the utility model counting grain machine number head;

Figure 14 is the line buckling structure schematic diagram of the utility model counting grain machine number bin gate driven unit;

Figure 15 is the structural representation of the utility model counting grain machine number bin gate box;

Figure 16 is the structural representation of the bin gate integral channel framing member of the bin gate box of the utility model counting grain machine number head;

Figure 17 is the structural representation of the bin gate adapter plate of the utility model counting grain machine number head;

Figure 18 is the utility model counting grain machine number electric eye box structural representation;

Figure 19 is the utility model counting grain machine number bin gate structural representation.

The specific embodiment

Below in conjunction with accompanying drawing, the utility model is further described.

As shown in Fig. 1-Fig. 6, the utility model counting grain machine, comprises bottle inlet load-transfer device 1, bottle outlet load-transfer device 7 and counting grain machine fuselage, and bottle inlet load-transfer device 1 is located at the rear side of counting grain machine fuselage, and bottle outlet load-transfer device 7 is located at the front side of counting grain machine fuselage.The vibrations that can complete that longitudinally arrange before and after counting grain machine fuselage comprises are carried granular material and are carried out the granular material channel module group 2 of blanking counting, packing container channel module group 6, lower bearing bracket 7, upper spider 8, electric cabinet 5 and the touch-screen 3 that front and back longitudinally arrange; granular material describes as an example of powder example; be exactly granular material channel module group 2 be powder channel module group, packing container channel module group 6 is medicine bottle channel module group.Granular material channel module group 2 is positioned at the top of packing container channel module group 6; granular material channel module group 2 is located on upper spider 8; packing container channel module group 6 is located on lower bearing bracket 8; by centre, to both sides, spelling group extending transversely forms the granular material passage of counting grain machine to granular material channel module group 2; by centre, to both sides, spelling group extending transversely forms the packing container passage of counting grain machine to packing container channel module group 6, and wherein granular material channel module group is corresponding one by one with packing container channel module group.In the utility model, being provided with four module groups, can certainly be a module group or two module groups, or 6,8,10 etc., arrange as required.

Granular material channel module group 2 comprises bulk silo 21, vibration linear feeding group 22 and several 23, wherein bulk silo 21 is for storing granular material, vibration linear feeding group 22 is lined up granular material linear carry and a grain is delivered in several heads after vibration, and several 23 pack granular material in bottle into after completing counting again.Packing container channel module group 6 comprises load-transfer device 61 and bottle inlet thumb wheel group 62, the positive hyte 65 of bottle, wherein load-transfer device 61 is for delivery of packing container, bottle inlet thumb wheel group 62 is deposited in entrance and makes the smooth and easy load-transfer device that enters of bottle for preventing bottle, and the positive hyte 65 of bottle is for being accurately positioned in bottle under material mouth and granular material being packed into accurately.Wherein packing container channel module group also comprises down bottle electric eye detection 63, the detection 64 of anti-bottle electric eye and rejecting group 66, the bottle electric eye that wherein falls detects 63, and for detection of bottle, whether side is fallen, whether anti-bottle electric eye detects 64 and stands upside down for detection of bottle, and rejecting group 66 is for rejecting situation most, minority collect.Bottle inlet thumb wheel group 62, the bottle electric eye that falls detect 63, anti-bottle electric eye detects 64, the positive hyte 65 of bottle and rejecting group 66 set gradually from back to front, and bottle electric eye detection 63, anti-bottle electric eye detection 64, just hyte 65 and rejecting group 66 of bottle, the positive hyte 65 of bottle is positioned at the below of several 23, the bottle electric eye that falls detects 63, anti-bottle electric eye detects 64 near just hyte 65 of bottle, bottle inlet thumb wheel group 62 is positioned at rear side, the position relationship of each parts of packing container channel module group 6 take several heads as front end or front side carry out directions.The outside of counting grain machine complete machine is also provided with outer cover 4, and each one of electric cabinet 5 left and right sides are controlled respectively the module group of a corresponding side.Lifting guide pillar group 9 and front lifting guide pillar group 10 after being provided with between lower bearing bracket and upper spider, when lifting motor drives two groups of guide rods to move up and down simultaneously, realize granular material channel module group integral elevating, when lifting motor only drives rear lifting guide pillar group 9 to move up and down, realize granular material channel module group and tilt forward and back.The sense of motion that in figure, arrow is medicine bottle.

Vibration linear feeding group 22 is three grades of vibration linear feeding groups.The concrete structure of the vibrator of vibration linear feeding group can be with reference to the Chinese patent of applicant's previous application 200420088705, vibrator in vibration linear feeding group includes bearing, inhales iron, coil, upper mounting plate, its coil is packed on bearing by coil permanent seat, inhale the side that iron is placed in coil, and by fixed block and attaching parts thereof, be connected with upper mounting plate, upper mounting plate be installed in suction iron and coil above.Bearing includes support plate, erection support, lower shoe, wherein erection support be installed in support plate above, lower shoe is installed on erection support.Above-mentioned upper mounting plate includes upper plate, installation base plate, pressing plate, and wherein installation base plate is installed on upper plate, and pressing plate is installed on installation base plate.Too fierce for fear of vibratory feed vibration, between above-mentioned support plate and erection support, be also equiped with vibration damping screw.The both sides of above-mentioned upper plate and lower shoe are connected with respectively laminated spring.For the weight distribution of balance entirety, clump weight also can be housed on above-mentioned erection support.Just done to such an extent that volume is smaller in this application, realized modular needs.The delivery track of vibration linear feeding group can be with reference to the Chinese patent of applicant's previous application 200720047606, be that delivery track includes rear track that overlapping material is roughly separated and by middle orbit arranged in columns material and that glide step by step, at the front end of middle orbit, is provided with the arched door type open slot of section spacing-type one by one.The front end of above-mentioned arched door type open slot is also provided with to be made to glide into the still unordered material straggly of arched door type open slot along its track, by material, again arrange and provide track before blanking channel and the excessive V-type of clout.The structure of two patents of applicant's previous application is carried out comprehensively can making to the bulk silo of the utility model granular material channel module group and realize corresponding modular assembly with the structure of vibration linear feeding group.

As Fig. 7, Fig. 8, Figure 10, comprise the electric eye box device, Bin-gate device 232 and the vibration material mouth device 231 that arrange from top to bottom for several 23, electric eye box device is provided with one and enters the single passage that material is counted, Bin-gate device 232 comprises bin gate assembly and bin gate driven unit 235, wherein bin gate assembly comprises bin gate box 234, on the top of bin gate box 234, be provided with even separation and transversely arranged sub-material passage, bottom is total material passage that sub-material passage gathers, on each sub-material passage, be provided with a point bin gate, on total material passage, be provided with total bin gate.Bin gate driven unit 235 comprises a point bin gate servomotor 51, total bin gate servomotor, point bin gate transmission shaft 52 and total bin gate transmission shaft, divide bin gate driven by servomotor to divide bin gate transmission shaft, total total bin gate transmission shaft of bin gate driven by servomotor, wherein divide between bin gate transmission shaft and point bin gate, total bin gate transmission shaft with always between bin gate, all by separable coupler 53, connect, detachable being fixedly connected with between bin gate assembly and bin gate driven unit, wherein total bin gate servomotor does not illustrate with total bin gate transmission shaft.Vibration material mouth device 231 adopts air cylinder driven.

As Figure 15, bin gate box 234 comprises bin gate adapter plate 41, bin gate integral channel framing member 42, enclosing cover 43, left backplate 44, right backplate 45, bin gate integral channel framing member 42 is detachably arranged on bin gate adapter plate 41, left backplate 44, right backplate 45 is fixedly connected with bin gate integral channel framing member 42, the top of bin gate integral channel framing member 42 is evenly divided and is separated with at least two sub-material passages, left backplate, total material passage is formed at the bottom of the bottom of right backplate and bin gate integral channel framing member, after enclosing cover 43 is arranged on bin gate integral channel framing member with left backplate, right backplate forms the channel architecture of a upper entering and lower leaving.As Figure 16, bin gate integral channel framing member 42 consists of base plate 421 and the separator of battery plates 422 that is fixed on base plate top, between adjacent two separator of battery platess, forms a subchannel 43.

As Figure 17, bin gate adapter plate 41 tops are provided with the mounting hole 411 of each point of bin gate, the bottom of bin gate adapter plate is provided with the mounting hole 412 of a total bin gate, on bin gate adapter plate, be also provided with dust passage, dust passage is " V " font passage standing upside down, " V " font passage is that centre has entity convex and tip part, and the both sides of entity convex and tip part are passage, and dust passage is located at the below of sub-material passage.Bin gate adapter plate is provided with taper hole, locating dowel pin, dust passage, circular arc pit, and they have following effect: the design of three taper holes, after guaranteeing that bin gate takes off, is reinstalled onto original position, without readjusting; Four locating dowel pins, after guaranteeing that integral passage takes off, are reinstalled onto original position, without readjusting; Dust channels designs, assurance dust is not piled up, and while having dust, dust can have leakage path; The design of circular arc pit, is evenly distributed in both sides, buckles rear spacing for whole bin gate.

Subchannel place corresponding on the base plate of bin gate integral channel framing member is equipped with a through hole.As Figure 19, divide bin gate and total bin gate to include cabochon bin gate plate 61, bin gate axle 62, coupler 63, one end of bin gate axle 62 is connected with bin gate plate 61, the other end is connected with coupler 63, on bin gate axle, be provided with two bearings 64 with dustproof flange, sub-material door is fixedly mounted on by two bearings with dustproof flange on the mounting hole of each point of bin gate corresponding to bin gate adapter plate top, the side walls of each subchannel is provided with the cambered surface groove that matches with the cabochon of bin gate plate and arrange, total bin gate is fixedly mounted on by two bearings with dustproof flange on the mounting hole of total bin gate of bin gate adapter plate bottom.Wherein divide bin gate and total bin gate to be referred to as bin gate 236.The end near coupler at cabochon bin gate plate is connected with the card of a disk 65, and the opposite side card of disk is connected with bin gate axle and card center and the axle bin gate of disk coaxially arrange, and at the end near bin gate plate of bin gate axle, is provided with the shaft shoulder.On bin gate adapter plate 41, be provided with and after at least two bin gate integral channel framing members take off, be reinstalled onto original position and without the locating dowel pin of readjusting, enclosing cover is fixedly connected with left backplate, right backplate by snap close 46, and the bottom of enclosing cover is fixing by clasp 47 location.The setting of point bin gate and total bin gate, the one, at material bottle, be packing container when carrying or itself breaking down, can block in time and store granular material, can also make pipelining not interrupt, the 2nd, be the design of batch door structure, due to the modular design in order to adapt to counting grain machine complete machine, need volume little, can complete again the function of blocking and store granular material, therefore adopt cabochon bin gate plate, by servo motor driven, rotate, make the volume of whole bin gate box do very littlely, because the volume of bin gate box is determined by point bin gate and total bin gate and driving thereof, adopt air cylinder driven, volume is large, and need source of the gas, and can not realize rotary switch bin gate, therefore no matter be from controlling, or from topology layout, adapt to the modular design of counting grain machine complete machine, air cylinder driven all cannot obtain satisfied effect, utilize servo motor driven to divide bin gate and total bin gate to realize rotary switch bin gate, both accurate master cock, overcome again the defect that air cylinder driven is brought, the most important thing is to be conducive to greatly dwindle the volume of bin gate box, be conducive to bin gate box-like and become an individual components, can freely pull down separately and carry out cleaning, for critical effect is played in the modular design of counting grain machine complete machine.Because in the Bin-gate device of counting grain machine, just number bin gate box is one of design of core the most.

As shown in Figure 11-Figure 13, bin gate driven unit also comprises motor mounting plate 54, bin gate mainboard 55, on the top of bin gate mainboard 55, be provided with side by side isolated point of bin gate transmission mounting hole 551, in the bottom of bin gate mainboard, be provided with total bin gate transmission mounting hole 552, between each point of bin gate transmission mounting hole and motor mounting plate, be fixed with a point bin gate drive bearing block 56, divide bin gate transmission shaft 52 one end that coupler 53 are installed, the other end is installed a driven pulley 57, direct installation one main driving pulley 58 on the output shaft of point bin gate servomotor 51, Timing Belt 59 is installed between main driving pulley and driven pulley, divide bin gate transmission shaft to be arranged on point bin gate drive bearing block by bearing 510, between total bin gate transmission mounting hole and motor mounting plate, be fixed with total bin gate drive bearing block, total bin gate transmission shaft is arranged on total bin gate drive bearing block by bearing, total bin gate transmission shaft with always between bin gate servomotor by toothed belt transmission mode be in transmission connection (not shown in the figures meaning out).The signal wire (SW) of each servomotor and power line are drawn by cableties 511, cableties 511 are fixed on motor mounting plate 54, as Figure 14, cableties 511 are provided with the screens of signal wire (SW) and the power line of each servomotor, each screens consists of upper and lower two draw-in grooves 5111, two all identical and uniformly-spaced arrangements of draw-in groove up and down of each screens, the signal wire (SW) of each servomotor and power line be being stuck in draw-in groove 511 of correspondence all.At total bin gate transmission mounting hole, be provided with sealing mounting groove 554, each point of bin gate transmission mounting hole place is equipped with sealing mounting groove, respectively seals mounting groove and is located at bin gate mainboard outside and in sealing mounting groove, seal ring 555 is installed.In figure, the arranged outside of each point of bin gate transmission mounting hole has a rectangular sealing mounting groove 553, and each point of bin gate transmission mounting hole is all positioned at oblong.

Bin gate mainboard is by connecting and composing an airtight cavity with a back cover 512, and point bin gate servomotor, total bin gate servomotor, point bin gate transmission shaft and total bin gate transmission shaft and motor mounting plate are enclosed in airtight cavity.On the plate face of bin gate mainboard, be provided with the bin gate locating taper pin 556 of three distributions triangular in shape, correspondingly on the plate face of motor mounting plate be provided with three bin gate locating cone pin-and-holes 413, bin gate locating taper pin 556 comprises the pin of frustum, on pin, be provided with nut, at the corresponding bin gate locating taper pin of bin gate mainboard, place is provided with mounting hole and tapping on mounting hole, the tail end of bin gate locating taper pin is screwed in tooth hole, and bin gate locating taper pin 556 keeps bin gate locating taper pin to stretch out the height of bin gate mainboard plate face by nut locking bin gate locating taper pin.

Between bin gate assembly and bin gate driven unit, by hanging fastener component 237 is detachable, be fixedly connected with, as Fig. 9, hanging fastener component 237 is provided with two groups of left and right, or be provided with well-distributed more than three groups or three groups, every group of hanging fastener component included and shipped and resell on another market 71, pull bar 72, rotating shaft 73, stage clip 74, locking double-screw bolt 75 and handle 76, one end of pull bar 72 is connected with bin gate mainboard 55 by rotating shaft 73, handle 76 consists of handle portion and round plate, round plate is provided with eccentric rotary centre hole, rotating shaft 73 is arranged in the eccentric rotary centre hole of handle, the middle part of rotating shaft 73 is provided with through hole, locking double-screw bolt 75 is connected with the end-face helical of the other end of pull bar through stage clip 74 and then through the through hole at rotating shaft middle part, at bin gate adapter plate 41, corresponding to hanging fastener component place, be provided with arc surface 411, in the position of arc surface, be provided with and the locking slot of locking double-screw bolt and matching.

As Figure 18, electric eye box device consists of electric eye box 233, comprise electric eye box body 31, passage spacing block 32, electric eye box data line 33, electric eye box control mainboard 34, electric eye dash receiver and electric eye expelling plate (for illustrating), on passage spacing block, form the subchannel that carries out blanking from top to bottom, in the front portion of electric eye box body, be provided with electric eye dash receiver installation cavity, rear portion is provided with electric eye expelling plate installation cavity, middle part and between electric eye dash receiver installation cavity and electric eye expelling plate installation cavity, be provided with passage spacing block mounting hole, passage spacing block mounting hole runs through electric eye box body, between passage spacing block 32 and passage spacing block mounting hole, detachable installation or fixed type are installed, the joint of electric eye box data line 33 is fixed on electric eye box body, electric eye dash receiver and electric eye box control mainboard are arranged in electric eye dash receiver installation cavity, electric eye expelling plate is arranged in electric eye expelling plate installation cavity, the be placed in both sides of passage spacing block of electric eye dash receiver and electric eye expelling plate, the launch window of the receive window of electric eye dash receiver and electric eye expelling plate is oppositely arranged, on electric eye expelling plate, be provided with the infrared-emitting diode corresponding to each subchannel, wherein corresponding to the infrared emission line of the infrared-emitting diode of each subchannel, by the launch window transverse scan subchannel of electric eye expelling plate, arrive the receive window of electric eye dash receiver, electric eye box body 31 is a weldment, wherein the side of electric eye expelling plate installation cavity is provided with bonnet 36 and rear sealing cushion for cover, the joint of electric eye box data line is located on bonnet 36, the end face of electric eye dash receiver installation cavity is provided with upper cover 35, between the top of the sidewall of upper cover 35 and electric eye dash receiver installation cavity, be provided with hermetically-sealed construction, between passage spacing block and passage spacing block mounting hole, it is the detachable installation of plug-in, the launch window of the receive window of electric eye dash receiver and electric eye expelling plate all adopts the sealing of electrostatic prevention poly (methyl methacrylate) plate, arranging of described infrared-emitting diode is at least four of each subchannel settings, and point two rows stagger and arrange, make scanning non-blind area in passage.

Claims (10)

1. a counting grain machine, comprise counting grain machine fuselage, it is characterized in that: what before and after described counting grain machine fuselage comprises, longitudinally arrange can complete the granular material channel module group that vibrations are carried granular material and carried out blanking counting, the packing container channel module group that front and back longitudinally arrange, lower bearing bracket, upper spider, electric cabinet and touch-screen, granular material channel module group is positioned at the top of packing container channel module group, granular material channel module group is located on upper spider, packing container channel module group is located on lower bearing bracket, by centre, to both sides, spelling group extending transversely forms the granular material passage of counting grain machine to granular material channel module group, by centre, to both sides, spelling group extending transversely forms the packing container passage of counting grain machine to packing container channel module group, wherein granular material channel module group is corresponding one by one with packing container channel module group,
Granular material channel module group comprises bulk silo, vibration linear feeding group and several heads, wherein feed bin is used for storing granular material, granular material is lined up to linear conveying to vibration linear feeding group after vibration and a grain is delivered in several heads, after completing counting, several heads again granular material is packed in bottle
Packing container channel module group comprises the positive hyte of load-transfer device, bottle inlet thumb wheel group and bottle, wherein used for conveyer belt in conveying and packaging container, bottle inlet thumb wheel group is used for preventing that bottle is deposited in entrance and makes the smooth and easy load-transfer device that enters of bottle, and the positive hyte of bottle is for being accurately positioned in bottle under material mouth and granular material being packed into accurately.
2. counting grain machine according to claim 1, is characterized in that: described counting grain machine also comprises bottle inlet load-transfer device, bottle outlet load-transfer device, and bottle inlet load-transfer device is located at the rear side of counting grain machine fuselage, and bottle outlet load-transfer device is located at the front side of counting grain machine fuselage,
Described packing container channel module group also comprises down that bottle electric eye detects, anti-bottle electric eye detects and rejecting group, the bottle electric eye that wherein falls detects whether side is fallen for detection of bottle, whether the detection of anti-bottle electric eye stands upside down for detection of bottle, and rejecting group is for rejecting a situation most, minority collect.
3. according to counting grain machine described in claim 1 or 2; it is characterized in that: rear lifting guide pillar group and front lifting guide pillar group are installed between described lower bearing bracket and upper spider; when lifting motor drives two groups of guide rods to move up and down simultaneously; realize granular material channel module group integral elevating; when lifting motor only drives rear lifting guide pillar group to move up and down, realize granular material channel module group and tilt forward and back.
4. counting grain machine according to claim 3, is characterized in that: described counting grain machine complete machine is provided with outer cover, each one of described electric cabinet left and right sides, two electronic box average controls left sides, right side module group.
5. counting grain machine according to claim 3, it is characterized in that: described several heads comprise the electric eye box device arranging from top to bottom, Bin-gate device and vibration material mouth device, electric eye box device is provided with one and enters the single passage that material is counted, described Bin-gate device comprises bin gate assembly and bin gate driven unit, described bin gate assembly comprises bin gate box, on the top of bin gate box, be provided with even separation and transversely arranged sub-material passage, bottom is total material passage that sub-material passage gathers, on each sub-material passage, be provided with a point bin gate, on total material passage, be provided with total bin gate, described bin gate driven unit comprises a point bin gate servomotor, total bin gate servomotor, divide bin gate transmission shaft and total bin gate transmission shaft, divide bin gate driven by servomotor to divide bin gate transmission shaft, total total bin gate transmission shaft of bin gate driven by servomotor, wherein divide between bin gate transmission shaft and point bin gate, total bin gate transmission shaft with always between bin gate, all by separable coupler, connect, detachable being fixedly connected with between bin gate assembly and bin gate driven unit.
6. counting grain machine according to claim 5, it is characterized in that: described bin gate box comprises bin gate adapter plate, bin gate integral channel framing member, enclosing cover, left backplate, right backplate, bin gate integral channel framing member is detachably arranged on bin gate adapter plate, left backplate, right backplate is fixedly connected with bin gate integral channel framing member, the top of bin gate integral channel framing member is evenly divided and is separated with at least two sub-material passages, left backplate, total material passage is formed at the bottom of the bottom of right backplate and bin gate integral channel framing member, after enclosing cover is arranged on bin gate integral channel framing member with left backplate, right backplate forms the channel architecture of a upper entering and lower leaving, described bin gate integral channel framing member consists of base plate and the separator of battery plates that is fixed on base plate top, between adjacent two separator of battery platess, form a subchannel.
7. counting grain machine according to claim 6; it is characterized in that: described bin gate adapter plate top is provided with the mounting hole of each point of bin gate; the bottom of bin gate adapter plate is provided with the mounting hole of a total bin gate; on bin gate adapter plate, be also provided with dust passage; there is entity convex and tip part the centre of dust passage; both sides are the structure of passage, and dust passage is located at the below of sub-material passage
Subchannel place corresponding on the base plate of bin gate integral channel framing member is equipped with a through hole, described point of bin gate included cabochon bin gate plate with total bin gate, bin gate axle, coupler, one end of bin gate axle is connected with bin gate plate, the other end is connected with coupler, on bin gate axle, be provided with two bearings with dustproof flange, described sub-material door is fixedly mounted on by two bearings with dustproof flange on the mounting hole of each point of bin gate corresponding to bin gate adapter plate top, the side walls of each subchannel is provided with the cambered surface groove that matches with the cabochon of bin gate plate and arrange, total bin gate is fixedly mounted on by two bearings with dustproof flange on the mounting hole of total bin gate of bin gate adapter plate bottom.
8. counting grain machine according to claim 7; it is characterized in that: the end near coupler of described cabochon bin gate plate is connected with the card of a disk; the opposite side card of disk is connected with bin gate axle and card center and the axle bin gate of disk coaxially arrange; the end near bin gate plate at bin gate axle is provided with the shaft shoulder; described bin gate adapter plate is provided with and after at least two bin gate integral channel framing members take off, is reinstalled onto original position and without the locating dowel pin of readjusting, enclosing cover is fixedly connected with left backplate, right backplate by snap close.
9. according to counting grain machine described in claim 6 or 7 or 8, it is characterized in that: described bin gate driven unit also comprises motor mounting plate, bin gate mainboard, on the top of bin gate mainboard, be provided with side by side isolated point of bin gate transmission mounting hole, in the bottom of bin gate mainboard, be provided with total bin gate transmission mounting hole, between each point of bin gate transmission mounting hole and motor mounting plate, be fixed with a point bin gate drive bearing block, divide bin gate transmission shaft one end that coupler is installed, the other end is installed a driven pulley, direct installation one main driving pulley on the output shaft of point bin gate servomotor, between main driving pulley and driven pulley, Timing Belt is installed, divide bin gate transmission shaft to be arranged on point bin gate drive bearing block by bearing, between described total bin gate transmission mounting hole and motor mounting plate, be fixed with total bin gate drive bearing block, total bin gate transmission shaft is arranged on total bin gate drive bearing block by bearing, between total bin gate transmission shaft and total bin gate servomotor, by toothed belt transmission mode, be in transmission connection.
10. counting grain machine according to claim 9; it is characterized in that: the signal wire (SW) of described each servomotor and power line are drawn by cableties; cableties are fixed on motor mounting plate; cableties are provided with the screens of signal wire (SW) and the power line of each servomotor; each screens consists of upper and lower two draw-in grooves; two all identical and uniformly-spaced arrangements of draw-in groove up and down of each screens, the signal wire (SW) of each servomotor and power line be being stuck in draw-in groove of correspondence all
Described total bin gate transmission mounting hole is provided with sealing mounting groove, the arranged outside of described each point of bin gate transmission mounting hole has a rectangular sealing mounting groove, each point of bin gate transmission mounting hole is all positioned at oblong, each sealing mounting groove is all located at bin gate mainboard outside and in sealing mounting groove, seal ring is installed
Described bin gate mainboard is by connecting and composing an airtight cavity with back cover, divide bin gate servomotor, total bin gate servomotor, divide bin gate transmission shaft and total bin gate transmission shaft and motor mounting plate to be enclosed in airtight cavity, the plate face of described bin gate mainboard is provided with the bin gate locating taper pin of three distributions triangular in shape, correspondingly on the plate face of motor mounting plate be provided with three bin gate locating cone pin-and-holes, described bin gate locating taper pin comprises the pin of frustum, on pin, be provided with nut, at the corresponding bin gate locating taper pin of bin gate mainboard, place is provided with mounting hole and tapping on mounting hole, the tail end of bin gate locating taper pin is screwed in tooth hole, bin gate locating taper pin keeps bin gate locating taper pin to stretch out the height of bin gate mainboard plate face by nut locking bin gate locating taper pin,
Between described bin gate assembly and bin gate driven unit, by hanging fastener component is detachable, be fixedly connected with, described hanging fastener component is provided with two groups of left and right, or be provided with well-distributed more than three groups or three groups, every group of hanging fastener component included and shipped and resell on another market, pull bar, rotating shaft, stage clip, locking double-screw bolt and handle, one end of pull bar is connected with bin gate mainboard by rotating shaft, handle consists of handle portion and round plate, round plate is provided with eccentric rotary centre hole, rotating shaft is arranged in the eccentric rotary centre hole of handle, the middle part of rotating shaft is provided with through hole, locking double-screw bolt is connected with the end-face helical of the other end of pull bar through stage clip and then through the through hole at rotating shaft middle part, described bin gate adapter plate is provided with arc surface corresponding to hanging fastener component place, in the position of arc surface, be provided with and the locking slot of locking double-screw bolt and matching.
CN201320658818.3U 2013-10-24 2013-10-24 Particle counting machine CN203544506U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103612794A (en) * 2013-10-24 2014-03-05 珐玛珈(广州)包装设备有限公司 Granule counting machine
CN104859899A (en) * 2015-04-17 2015-08-26 深圳市联星服装辅料有限公司 Vibrating type button counting machine
CN105253369A (en) * 2015-10-26 2016-01-20 广州珐玛珈智能设备股份有限公司 Continuous modularization grain counting machine
CN105523239A (en) * 2015-11-26 2016-04-27 荣昌精密机械(苏州)有限公司 Automatic counting device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103612794A (en) * 2013-10-24 2014-03-05 珐玛珈(广州)包装设备有限公司 Granule counting machine
CN103612794B (en) * 2013-10-24 2015-12-16 珐玛珈(广州)包装设备有限公司 Counting grain machine
CN104859899A (en) * 2015-04-17 2015-08-26 深圳市联星服装辅料有限公司 Vibrating type button counting machine
CN104859899B (en) * 2015-04-17 2017-03-01 深圳市联星服装辅料有限公司 Vibration type button counting machine
CN105253369A (en) * 2015-10-26 2016-01-20 广州珐玛珈智能设备股份有限公司 Continuous modularization grain counting machine
CN105523239A (en) * 2015-11-26 2016-04-27 荣昌精密机械(苏州)有限公司 Automatic counting device
CN105523239B (en) * 2015-11-26 2017-12-22 徐州盛和木业有限公司 A kind of robot scaler

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