CN105522082B - A kind of two station radial direction horizontal digital-control Ring Rolling Machines - Google Patents
A kind of two station radial direction horizontal digital-control Ring Rolling Machines Download PDFInfo
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- CN105522082B CN105522082B CN201610089586.2A CN201610089586A CN105522082B CN 105522082 B CN105522082 B CN 105522082B CN 201610089586 A CN201610089586 A CN 201610089586A CN 105522082 B CN105522082 B CN 105522082B
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- home roll
- plate
- cylinder
- support
- oil cylinder
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- 238000005259 measurement Methods 0.000 claims abstract description 33
- 238000005096 rolling process Methods 0.000 claims abstract description 22
- 238000005476 soldering Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 239000003921 oil Substances 0.000 claims description 29
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 230000001737 promoting effect Effects 0.000 claims description 6
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 3
- 238000005242 forging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of two stations radial direction horizontal digital-control Ring Rolling Machine, including body parts, main transmission part, home roll part, radial rolling part, centring elements, upper retainer plate part, measurement part, and hydraulic system and electric-control system composition, the body parts are by lathe bed soldering member, guide-rail plate, side rails plate and pressing plate composition, lathe bed soldering member distinguishes soldering at the two ends of fuselage, guide-rail plate is respectively arranged with the two bottom sides of the fuselage slide rail, the both sides of the fuselage slide rail are respectively arranged with side rails plate, the upper surface of the fuselage slide rail is provided with pressing plate.Present invention saves the energy, improve production efficiency, reduce the metal consumption of heating process, reduce labor intensity, an equipment is the function that two equipment can be achieved.
Description
Technical field
The present invention relates to a kind of ring rolls, specifically a kind of two stations radial direction horizontal digital-control Ring Rolling Machine.
Background technology
As the requirement of national energy-saving environmental protection is improved constantly, energy-conservation, the efficient developing direction as forging field.It is horizontal
Numerical control rolling machine, which has, easily to be realized automation, saves the inherence that the energy, production efficiency are high, save metal material, improve forging
The features such as quality, working condition are good, therefore be widely used in the production in enormous quantities of ring.But current ring rolls is in rolling ring
During grind the ring center and easily deviate, and grind the bad control of the ring size, cause the ring uniformity that processes compared with
Difference, increases the probability that expense part is produced, and is unfavorable for improving the income of enterprise.
The content of the invention
To solve the above problems, it is an object of the invention to provide a kind of two stations radial direction horizontal digital-control Ring Rolling Machine.
The present invention to achieve the above object, a kind of two stations radial direction horizontal digital-control Ring Rolling Machine, including body parts, main transmission
Part, home roll part, radial rolling part, centring elements, upper retainer plate part, measurement part and hydraulic system and automatically controlled
System is constituted, and the body parts are made up of lathe bed soldering member, guide-rail plate, side rails plate and pressing plate, and lathe bed soldering member is welded respectively
Close at the two ends of fuselage, guide-rail plate, the both sides point of the fuselage slide rail are respectively arranged with the two bottom sides of the fuselage slide rail
Side rails plate is not provided with, and the upper surface of the fuselage slide rail is provided with pressing plate；
The main transmission part is made up of main motor, reductor and shaft coupling, and the main motor is arranged on reductor, institute
The other end that shaft coupling is arranged on reductor is stated, and is driven by reductor；
The home roll part supporting, home roll axle, home roll set, home roll on home roll seat, home roll lower support, home roll are constituted, institute
State home roll lower support to be arranged on body parts, supporting is arranged on the home roll of body parts seat on the home roll, the home roll
The upper end of axle is located on home roll in supporting, and home roll lower support is run through in the middle part of the home roll axle, and the lower end of home roll axle with
Shaft coupling transmission is connected, and home roll is cased with successively from inside to outside on the home roll axle between being supported on the home roll lower support and home roll
Set, home roll；
The radial rolling part is made up of slide body, side wheel, roller, master cylinder, upper bracket, core roller, retainer plate, institute
The roller contacted with guide-rail plate, and the side wheel contacted with side rails plate are respectively arranged with the groove for stating slide body bottom,
The cylinder body of the master cylinder is fixed on the side of slide body, and the push rod of the master cylinder is fixedly connected with home roll seat, the upper branch
One end of frame and the top of slide body, which are rotated, to be connected, and the oil cylinder for promoting upper bracket to rotate is provided with slide body side, described
The other end of upper bracket is provided with vertical core roller, retainer plate is run through in the bottom of the core roller, and core roller lower end is fixedly connected
Part can be slided on the slide rail of body parts, make core roller can the horizontal movement in the presence of master cylinder；
The upper retainer plate part is made up of support, upper retainer plate, mobile support, cylinder support, push cylinder, the branch
Frame is arranged on the lathe bed soldering member of body parts one end, and horizontal measurement part, oil cylinder branch are respectively arranged with the support
The push cylinder set on seat and mobile support, the cylinder support is connected with the upper retainer plate in mobile support slideway；
The hydraulic system is made up of hydraulic oil container, pump group and valve group, and the hydraulic system provides hydraulic pressure for each oil cylinder
Power, realizes the flexible of each oil cylinder, and the electric-control system starts cabinet, PLC control cabinet, touch-screen and electricity by operating desk, main motor
Cable is constituted, for controlling each motor, the work of sensor and signal transmission.
Preferably, the centring elements are made up of centering oil cylinder, rotating shaft, centering arm, synchromesh gear and roll wheel assembly,
The both sides of radial rolling part are respectively arranged with centring elements, and both sides centring elements are realized by the synchromesh gear of its rotating shaft bottom
Synchronously open and close, one end of every centering arm is separately fixed in the rotating shaft of both sides, set respectively on the outside of every centering arm
There is the centering oil cylinder for promoting centering arm to rotate, the other end of every centering arm is separately provided for clamping the roller group of core roller
Part.
Preferably, the measurement part is made up of measurement head, guide pillar, measurement oil cylinder, hold-down support, displacement transducer,
It is provided with two on the hold-down support to be parallel to each other and slidable guide pillar, one end of two guide pillars is provided with the survey with pulley
Head is measured, the push rod of the measurement oil cylinder is fixedly connected with measurement head, the other end of the measurement oil cylinder is provided with measurement of inductance oil
The displacement transducer of cylinder elongation.
Due to using above technical scheme, home roll part is fixed on body parts, and is connected by shaft coupling and main transmission
Connect, drive home roll to realize spreading；Radial rolling part is placed in fuselage interior to guide rail, and passes through master cylinder and home roll part
Connection, and move forward and backward radial rolling part guide rail along along fuselage；Centring elements two arm components of formation are fixed on home roll
Both sides, ring material is clamped during for rolling ring, the stability at Huan Liao centers is fully ensured that, prevents rolling ring process middle ring material from rolling inequality
It is even；Upper retainer plate part is fixed on fore-body, and ring material be ground can be placed in retainer board member, is easy to next feeding to pacify
Put, be conducive to coordinating liftable feeding device to use.
The advantage of the invention is that：The ring of rolling twice is needed for some, traditional Ring Rolling Machine ring is needed by two
Secondary heating, and need to complete in two equipment.When carrying out ring rolling in present device, it is only necessary to by once adding
Heat, good feedback control effect is played by increasing measurement part, so that it may is realized rolling twice on the device, and is saved
The time of loading and unloading, the energy is saved, production efficiency has been improved, reduces the metal consumption of heating process, labor is reduced
Fatigue resistance a, equipment is the function that two equipment can be achieved.
In conjunction with accompanying drawing, the present invention will be further described.
Fig. 1 is main structure diagram of the invention.
Fig. 2 is the structural representation of measurement part of the present invention.
Embodiment
As shown in Fig. 1 Fig. 2, a kind of two stations radial direction horizontal digital-control Ring Rolling Machine, including body parts 10, main transmission part
20th, home roll part 30, radial rolling part 40, centring elements 50, upper retainer plate part 60, measurement part 70 and hydraulic system
With electric-control system composition, body parts 10 are made up of lathe bed soldering member 101, guide-rail plate 102, side rails plate 103 and pressing plate 104,
Lathe bed soldering member 101 distinguishes soldering at the two ends of fuselage, and guide-rail plate 102, machine are respectively arranged with the two bottom sides of fuselage slide rail
The both sides of body slide rail are respectively arranged with side rails plate 103, and the upper surface of fuselage slide rail is provided with pressing plate 104；
Main transmission part 20 is made up of main motor 201, reductor 202 and shaft coupling 203, and main motor 201 is arranged on deceleration
On machine 202, shaft coupling 203 is arranged on the other end of reductor 202, and is driven by reductor 202；
Home roll part 30 supporting 303, home roll axle 304, home roll set on home roll seat 301, home roll lower support 302, home roll
305th, home roll 306 is constituted, and home roll lower support 302 is arranged on body parts 10, and 303 are supported on home roll and is arranged on body parts 10
Home roll seat 301 on, the upper end of home roll axle 304 is located on home roll in supporting 303, and home roll is run through in the middle part of home roll axle 304
Lower support 302, and the lower end of home roll axle 304 is connected with shaft coupling 203, home roll lower support 302 and supporting 303 on home roll it
Between home roll axle 304 on be cased with successively from inside to outside home roll set 305, home roll 306；
Radial rolling part 40 is by slide body 401, side wheel 402, roller 403, master cylinder 404, upper bracket 405, core roller
406th, retainer plate 407 is constituted, and the roller 403 contacted with guide-rail plate 102 is respectively arranged with the groove of the bottom of slide body 401, with
And the side wheel 402 contacted with side rails plate 103, the cylinder body of master cylinder 404 is fixed on the side of slide body 401, master cylinder 404
Push rod and home roll seat 301 be fixedly connected, one end of upper bracket 405 is connected with the top rotation of slide body 401, and in slide body
401 sides are provided with the oil cylinder for promoting upper bracket 405 to rotate, and the other end of upper bracket 405 is provided with vertical core roller 406, core
Retainer plate 407 is run through in the bottom of roller 406, and being fixedly connected for the lower end of core roller 406 can partly be slided on the slide rail of body parts 10
It is dynamic, make core roller 406 can the horizontal movement in the presence of master cylinder 404；
Centring elements 50 are by 505 groups of centering oil cylinder 501, rotating shaft 502, centering arm 503, synchromesh gear 504 and roll wheel assembly
Into being respectively arranged with centring elements 50 in the both sides of radial rolling part 40, both sides centring elements 50 pass through its bottom of rotating shaft 502
Synchromesh gear 504 realize it is synchronous open and close, one end of every centering arm 503 is separately fixed in the rotating shaft 502 of both sides,
Every the outside of centering arm 503 is respectively arranged with the centering oil cylinder 501 for promoting centering arm 503 to rotate, the other end of every centering arm
It is separately provided for clamping the roll wheel assembly 505 of core roller 406；
Upper retainer plate part 60 is by support 601, upper retainer plate 602, mobile support 603, cylinder support 604, push cylinder
605 compositions, support 601 is arranged on the lathe bed soldering member 101 of the one end of body parts 10, and level is respectively arranged with support 601
Measurement part 70, cylinder support 604 and mobile support 603, the push cylinder 605 and mobile branch set on cylinder support 604
Upper retainer plate 602 in the slideway of frame 603 is connected；
Measurement part 70 is by measurement head 701, guide pillar 702, measurement oil cylinder 703, hold-down support 704,705 groups of displacement transducer
Into being provided with two on hold-down support 704 and be parallel to each other and slidable guide pillar 702, one end of two guide pillars 702 is provided with band
The measurement head 701 of pulley, the push rod of measurement oil cylinder 703 is fixedly connected with measurement head 701, and the other end of measurement oil cylinder 703 is set
There is the displacement transducer 705 for inductively measuring oil cylinder elongation；
Hydraulic system is made up of hydraulic oil container, pump group and valve group, and hydraulic system provides hydraulic power for each oil cylinder, is realized
Each oil cylinder it is flexible, electric-control system starts cabinet, PLC control cabinet, touch-screen and cable by operating desk, main motor and constituted, for controlling
Make each motor, the work of sensor and signal transmission.
The operation principle of the present invention：Main driving motor 201 starts, by reductor 202 and shaft coupling 203 by Motor torque
Home roll 306 is delivered to, upper retainer plate 602 is in the presence of push cylinder 605, and close to core roller 406, ring passes through charging equipment
Core roller 406 is inserted in, slide body 401 drives core roller 406 and ring crowded close to producing to home roll 306 in the presence of master cylinder 404
Pressure rotation, completes a rolling of ring；Upper retainer plate 602 is away from core roller 406 in the presence of push cylinder 605, and ring exists
Fallen under Action of Gravity Field on retainer plate 407, slide body 401 drives core roller 404 and ring to home roll in the presence of master cylinder 404
306 close to extruding rotation is produced, and measurement head 701 is in the presence of measurement oil cylinder 703 by two guide pillars 702 along hold-down support 704
It is oriented to and advances, press close to the outer surface of ring, measurement head 701 is retreated with the growth of ring, ring is measured by displacement transducer 705
After part diameter, the desired value for reaching setting, the secondary rolling for completing ring is retracted automatically by each mechanism.
Schematical embodiment of the invention is the foregoing is only, the scope of the present invention is not limited to.It is any
Those skilled in the art, made equivalent variations and modification on the premise of the design of the present invention and principle is not departed from,
The scope of protection of the invention should be belonged to.
Claims (3)
1. a kind of two stations radial direction horizontal digital-control Ring Rolling Machine, including body parts, main transmission part, home roll part, radial rolling
Part, centring elements, upper retainer plate part, measurement part and hydraulic system and electric-control system composition, it is characterised in that：Institute
State body parts to be made up of lathe bed soldering member, guide-rail plate, side rails plate and pressing plate, lathe bed soldering member distinguishes soldering the two of fuselage
End, is respectively arranged with guide-rail plate, the both sides of the fuselage slide rail are respectively arranged with side and led in the two bottom sides of the fuselage slide rail
Rail plate, the upper surface of the fuselage slide rail is provided with pressing plate；
The main transmission part is made up of main motor, reductor and shaft coupling, and the main motor is arranged on reductor, described
Axle device is arranged on the other end of reductor, and is driven by reductor；
The home roll part supporting, home roll axle, home roll set, home roll on home roll seat, home roll lower support, home roll are constituted, the master
Roller lower support is arranged on body parts, and supporting is arranged on the home roll of body parts seat on the home roll, the home roll axle
Upper end is located on home roll in supporting, and home roll lower support, and lower end and the shaft coupling of home roll axle are run through in the middle part of the home roll axle
Device is connected, and home roll set, master are cased with successively from inside to outside on the home roll axle between being supported on the home roll lower support and home roll
Roller；
The radial rolling part is made up of slide body, side wheel, roller, master cylinder, upper bracket, core roller, retainer plate, the cunning
The roller contacted with guide-rail plate, and the side wheel contacted with side rails plate are respectively arranged with the groove of block bottom, it is described
The cylinder body of master cylinder is fixed on the side of slide body, and the push rod of the master cylinder is fixedly connected with home roll seat, the upper bracket
One end and the top of slide body, which are rotated, to be connected, and the oil cylinder for promoting upper bracket to rotate, the upper branch are provided with slide body side
The other end of frame is provided with vertical core roller, retainer plate is run through in the bottom of the core roller, and core roller lower end is fixedly connected with part
It can be slided on the slide rail of body parts, make core roller can the horizontal movement in the presence of master cylinder；
The upper retainer plate part is made up of support, upper retainer plate, mobile support, cylinder support, push cylinder, and the branch is set up
Put on the lathe bed soldering member of body parts one end, be respectively arranged with the support horizontal measurement part, cylinder support and
The push cylinder set on mobile support, the cylinder support is connected with the upper retainer plate in mobile support slideway；
The hydraulic system is made up of hydraulic oil container, pump group and valve group, and the hydraulic system provides hydraulic power for each oil cylinder,
The flexible of each oil cylinder is realized, the electric-control system starts cabinet, PLC control cabinet, touch-screen and cable group by operating desk, main motor
Into for controlling each motor, the work of sensor and signal transmission.
2. a kind of two stations radial direction horizontal digital-control Ring Rolling Machine as claimed in claim 1, it is characterised in that：The centring elements by
Centering oil cylinder, rotating shaft, centering arm, synchromesh gear and roll wheel assembly composition, it is fixed to be respectively arranged with the both sides of radial rolling part
Center portion part, both sides centring elements are synchronously opened and closed by the synchromesh gear realization of its rotating shaft bottom, and the one of every centering arm
End is separately fixed in the rotating shaft of both sides, is respectively arranged with the centering oil cylinder for promoting centering arm to rotate on the outside of every centering arm, often
The other end of bar centering arm is separately provided for clamping the roll wheel assembly of core roller.
3. a kind of two stations radial direction horizontal digital-control Ring Rolling Machine as claimed in claim 1, it is characterised in that：The measurement part by
Two are provided with measurement head, guide pillar, measurement oil cylinder, hold-down support, displacement transducer composition, the hold-down support to be parallel to each other
And slidable guide pillar, one end of two guide pillars is provided with the measurement head with pulley, the push rod and measurement head of the measurement oil cylinder
It is fixedly connected, the other end of the measurement oil cylinder is provided with the displacement transducer for inductively measuring oil cylinder elongation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610089586.2A CN105522082B (en) | 2016-02-18 | 2016-02-18 | A kind of two station radial direction horizontal digital-control Ring Rolling Machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610089586.2A CN105522082B (en) | 2016-02-18 | 2016-02-18 | A kind of two station radial direction horizontal digital-control Ring Rolling Machines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105522082A CN105522082A (en) | 2016-04-27 |
| CN105522082B true CN105522082B (en) | 2017-08-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610089586.2A Active CN105522082B (en) | 2016-02-18 | 2016-02-18 | A kind of two station radial direction horizontal digital-control Ring Rolling Machines |
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| Country | Link |
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| CN (1) | CN105522082B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3300814A1 (en) * | 2016-09-30 | 2018-04-04 | Forge Pat GmbH | Ring rolling mill with conformation rolls and process for controlling the position of a roll of such a rolling mill |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07185711A (en) * | 1993-12-28 | 1995-07-25 | Daido Kikai Seisakusho:Kk | Rolling mill |
| CN102581181B (en) * | 2012-03-07 | 2014-04-16 | 济南铸造锻压机械研究所有限公司 | Large radial-axial ring rolling machine |
| CN203817246U (en) * | 2014-04-30 | 2014-09-10 | 浙江远大重工锻压有限公司 | Spherical ring rolling machine |
| CN103978133B (en) * | 2014-04-30 | 2016-08-24 | 浙江远大重工锻压有限公司 | Ball-type Ring Rolling Machine |
| CN205571288U (en) * | 2016-02-18 | 2016-09-14 | 诸城市圣阳机械有限公司 | Radial horizontal numerical control ring rolling machine of two stations |
-
2016
- 2016-02-18 CN CN201610089586.2A patent/CN105522082B/en active Active
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| Publication number | Publication date |
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| CN105522082A (en) | 2016-04-27 |
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Denomination of invention: A Two Station Radial Horizontal CNC Ring Rolling Machine Granted publication date: 20170804 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: ZHUCHENG SHENGYANG MACHINERY Co.,Ltd. Registration number: Y2024980014478 |