CN105522083A - Double-station horizontal type digital control ring rolling machine tool - Google Patents
Double-station horizontal type digital control ring rolling machine tool Download PDFInfo
- Publication number
- CN105522083A CN105522083A CN201610090827.5A CN201610090827A CN105522083A CN 105522083 A CN105522083 A CN 105522083A CN 201610090827 A CN201610090827 A CN 201610090827A CN 105522083 A CN105522083 A CN 105522083A
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- Prior art keywords
- home roll
- lathe bed
- parts
- cylinder
- support
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The invention discloses a double-station horizontal type digital control ring rolling machine tool. The double-station horizontal type digital control ring rolling machine tool comprises a tool body assembly, a main drive assembly, a main roll assembly, a radial rolling assembly, a centering assembly, an upper retainer plate assembly, a measurement assembly, a hydraulic system and a machine tool control device. The tool body assembly is composed of tool body welding parts, guide rail plates, side guide rail plates and a pressing plate, wherein the tool body welding parts are welded to the two ends of a tool body respectively; the guide rail plates are arranged on the two sides of the bottom of a tool body sliding rail; the side guide rail plates are arranged on the two sides of the tool body sliding rail respectively; the pressing plate is arranged on the upper surface of the tool body sliding rail. The double-station horizontal type digital control ring rolling machine tool saves energy, improves the production efficiency, reduces the metal consumption in the heating process and relieves the labor intensity, and one device can achieve the functions of two devices.
Description
Technical field
The present invention relates to a kind of rolling ring lathe, is the digital control Ring Rolling Machine bed of a kind of Double-station horizontal specifically.
Background technology
Along with the requirement of national energy-saving environmental protection improves constantly, energy-conservation, efficiently to have become forging field developing direction.Horizontal digital-control Ring Rolling Machine bed accessory has features such as easily realizing automation, economize energy, production efficiency is high, saving metal material, the inherent quality improving forging, working condition are good, is therefore widely used in the production in enormous quantities of ring.But current rolling ring lathe grinds the ring center of circle in the process of rolling ring easily to be departed from, and grind the bad control of ring size, cause the ring uniformity that processes poor, increase the probability that expense part produces, be unfavorable for the income improving enterprise.
Summary of the invention
For solving the problem, the object of this invention is to provide the digital control Ring Rolling Machine bed of a kind of Double-station horizontal.
The present invention for achieving the above object, the digital control Ring Rolling Machine bed of a kind of Double-station horizontal, comprises lathe bed parts, main transmission part, home roll parts, radial rolling parts, centring elements, upper retainer plate parts, measurement component and hydraulic system and machine control unit;
Described lathe bed parts are made up of lathe bed soldering member, guide-rail plate, side rails plate and pressing plate, the seam of lathe bed soldering member difference is at the two ends of lathe bed, guide-rail plate is respectively arranged with in the two bottom sides of described lathe bed slide rail, the both sides of described lathe bed slide rail are respectively arranged with side rails plate, and the upper surface of described lathe bed slide rail is provided with pressing plate;
Described centring elements is made up of oil cylinder of feeling relieved, rotating shaft, centering arm, synchromesh gear and roll wheel assembly, centring elements is respectively arranged with in the both sides of radial rolling parts, both sides centring elements realizes synchronously opening and closing by the synchromesh gear bottom its rotating shaft, one end of every bar centering arm is separately fixed in the rotating shaft of both sides, be respectively arranged with the centering oil cylinder promoting centering arm and rotate outside every bar centering arm, the other end of every bar centering arm is respectively arranged with the roll wheel assembly for clamping core roller;
Described main transmission part is made up of AC asynchronous motor, gearbox and positive coupling, and described AC asynchronous motor is arranged on gearbox, and described positive coupling is arranged on the other end of gearbox, and is driven by gearbox.
Further, described home roll parts are made up of supporting, home roll axle, home roll cover, home roll on home roll seat, home roll lower support, home roll, described home roll lower support is arranged on lathe bed parts, on described home roll, supporting is arranged on the home roll seat of lathe bed parts, the upper end of described home roll axle is positioned on home roll supports, home roll lower support is run through in the middle part of described home roll axle, and the lower end of home roll axle and positive coupling are in transmission connection, the home roll axle between described home roll lower support and home roll support overlap from inside to outside successively and has home roll cover, home roll.
Further, described radial rolling parts are by slide body, side wheel, roller, master cylinder, upper bracket, core roller, retainer plate forms, the roller contacted with guide-rail plate is respectively arranged with in groove bottom described slide body, and the side wheel to contact with side rails plate, the cylinder body of described master cylinder is fixed on the side of slide body, the push rod of described master cylinder is fixedly connected with home roll seat, one end of described upper bracket and the top of slide body are rotationally connected, and the oil cylinder promoting upper bracket and rotate is provided with in slide body side, the other end of described upper bracket is provided with vertical core roller, retainer plate is run through in the bottom of described core roller, and being fixedly connected with of core roller lower end partly can be slided on the slide rail of lathe bed parts, make core roller can horizontal movement under the effect of master cylinder.
Further, described measurement component is made up of gage outfit, guide pillar, measurement oil cylinder, hold-down support, displacement transducer, described hold-down support is provided with two to be parallel to each other and slidably guide pillar, article two, one end of guide pillar is provided with the gage outfit of band pulley, the push rod of described measurement oil cylinder is fixedly connected with gage outfit, and the other end of described measurement oil cylinder is provided with the displacement transducer of measurement of inductance oil cylinder elongation.
Further, described upper retainer plate parts are made up of support, upper retainer plate, traversing carriage, cylinder support, push cylinder, described Bracket setting is on the lathe bed soldering member of lathe bed parts one end, described support is respectively arranged with the measurement component of level, cylinder support and traversing carriage, the push cylinder that described cylinder support is arranged is connected with the upper retainer plate in traversing carriage slideway
Further, described hydraulic system is made up of hydraulic oil container, pump group and valve group, and described hydraulic system provides hydraulic power for each oil cylinder, realizes the flexible of each oil cylinder.
Further, described machine control unit starts cabinet, PLC control cabinet, touch-screen and cable by operating desk, AC asynchronous motor and forms, for controlling each motor, the work of sensor and signal transmission.
The invention has the advantages that: the ring some being needed to twice rolling, traditional Ring Rolling Machine bed ring needs through twice heating, and needs to complete on two equipment.When present device is carried out ring rolling, only need through once heating, good FEEDBACK CONTROL effect is played by increasing measurement component, just can realize twice rolling on the device, and save the time of loading and unloading, the metal consumption saved the energy, improve production efficiency, decrease heating process, reduces labour intensity, and an equipment can realize the function of two equipment; Home roll parts are fixed on lathe bed parts, and are connected with main transmission by positive coupling, drive home roll to realize spreading; It is inner on guide rail that radial rolling parts are placed in lathe bed, and be connected with home roll parts by master cylinder, and radial rolling parts are moved forward and backward along guide rail in lathe bed; Centring elements forms the both sides that two arm assemblies are fixed on home roll, for clamping ring material during rolling ring, fully ensureing the stability at Huan Liao center, preventing ring material in rolling ring process from rolling uneven; Upper retainer plate parts are fixed on lathe bed front portion, ring material to be ground can be placed on retainer plate parts, be convenient to next material loading and lay, and are conducive to coordinating liftable feeding device to use.
Accompanying drawing explanation
Now the present invention will be further described by reference to the accompanying drawings.
Fig. 1 is main TV structure schematic diagram of the present invention.
Fig. 2 is the structural representation of measurement component of the present invention.
Detailed description of the invention
As depicted in figs. 1 and 2, the digital control Ring Rolling Machine bed of a kind of Double-station horizontal, comprises lathe bed parts 10, main transmission part 20, home roll parts 30, radial rolling parts 40, centring elements 50, upper retainer plate parts 60, measurement component 70 and hydraulic system and machine control unit composition;
Lathe bed parts 10 are made up of lathe bed soldering member 101, guide-rail plate 102, side rails plate 103 and pressing plate 104, the seam of lathe bed soldering member 101 difference is at the two ends of lathe bed, guide-rail plate 102 is respectively arranged with in the two bottom sides of lathe bed slide rail, the both sides of lathe bed slide rail are respectively arranged with side rails plate 103, and the upper surface of lathe bed slide rail is provided with pressing plate 104;
Centring elements 50 is made up of centering oil cylinder 501, rotating shaft 502, centering arm 503, synchromesh gear 504 and roll wheel assembly 505, centring elements 50 is respectively arranged with in the both sides of radial rolling parts 40, both sides centring elements 50 realizes synchronously opening and closing by the synchromesh gear 504 bottom its rotating shaft 502, one end of every bar centering arm 503 is separately fixed in the rotating shaft 502 of both sides, be respectively arranged with the centering oil cylinder 501 promoting centering arm 503 and rotate outside every bar centering arm 503, the other end of every bar centering arm is respectively arranged with the roll wheel assembly 505 for clamping core roller 406;
Main transmission part 20 is made up of AC asynchronous motor 201, gearbox 202 and positive coupling 203, and AC asynchronous motor 201 is arranged on gearbox 202, and positive coupling 203 is arranged on the other end of gearbox 202, and is driven by gearbox 202;
Home roll parts 30 are by home roll seat 301, home roll lower support 302, home roll supports 303, home roll axle 304, home roll cover 305, home roll 306 forms, home roll lower support 302 is arranged on lathe bed parts 10, home roll supporting 303 is arranged on the home roll seat 301 of lathe bed parts 10, the upper end of home roll axle 304 is positioned on home roll supports 303, home roll lower support 302 is run through in the middle part of home roll axle 304, and the lower end of home roll axle 304 and positive coupling 203 are in transmission connection, home roll lower support 302 and home roll supporting the home roll axle 304 between 303 overlaps from inside to outside successively has home roll to overlap 305, home roll 306,
Measurement component 70 is made up of gage outfit 701, guide pillar 702, measurement oil cylinder 703, hold-down support 704, displacement transducer 705, hold-down support 704 is provided with two to be parallel to each other and slidably guide pillar 702, article two, one end of guide pillar 702 is provided with the gage outfit 701 of band pulley, the push rod measuring oil cylinder 703 is fixedly connected with gage outfit 701, and the other end measuring oil cylinder 703 is provided with the displacement transducer 705 of measurement of inductance oil cylinder elongation;
Radial rolling parts 40 are by slide body 401, side wheel 402, roller 403, master cylinder 404, upper bracket 405, core roller 406, retainer plate 407 forms, the roller 403 contacted with guide-rail plate 102 is respectively arranged with in groove bottom slide body 401, and the side wheel 402 to contact with side rails plate 103, the cylinder body of master cylinder 404 is fixed on the side of slide body 401, the push rod of master cylinder 404 is fixedly connected with home roll seat 301, one end of upper bracket 405 and the top of slide body 401 are rotationally connected, and the oil cylinder promoting upper bracket 405 and rotate is provided with in slide body 401 side, the other end of upper bracket 405 is provided with vertical core roller 406, retainer plate 407 is run through in the bottom of core roller 406, and being fixedly connected with of core roller 406 lower end partly can be slided on the slide rail of lathe bed parts 10, make core roller 406 can horizontal movement under the effect of master cylinder 404,
Upper retainer plate parts 60 are made up of support 601, upper retainer plate 602, traversing carriage 603, cylinder support 604, push cylinder 605, support 601 is arranged on the lathe bed soldering member 101 of lathe bed parts 10 one end, support 601 is respectively arranged with the measurement component 70 of level, cylinder support 604 and traversing carriage 603, the push cylinder 605 that cylinder support 604 is arranged is connected with the upper retainer plate 602 in traversing carriage 603 slideway;
Hydraulic system is made up of hydraulic oil container, pump group and valve group, and hydraulic system provides hydraulic power for each oil cylinder, realizes the flexible of each oil cylinder;
Machine control unit starts cabinet, PLC control cabinet, touch-screen and cable by operating desk, AC asynchronous motor and forms, for controlling each motor, the work of sensor and signal transmission.
Operation principle of the present invention is: main driving motor 201 starts, by gearbox 202 and positive coupling 203, Motor torque is delivered to home roll 306, upper retainer plate 602 is under the effect of push cylinder 605, close to core roller 406, ring is inserted in core roller 406 by charging equipment, slide body 401 drives core roller 406 and ring to rotate to home roll 306 near producing extruding under the effect of master cylinder 404, completes a rolling of ring; Upper retainer plate 602 under the effect of push cylinder 605 away from core roller 406, ring is fallen on retainer plate 407 under gravity, slide body 401 drives core roller 404 and ring to rotate to home roll 306 near producing extruding under the effect of master cylinder 404, gage outfit 701 to be led advance along hold-down support 704 by two guide pillars 702 under the effect of measuring oil cylinder 703, press close to the outer surface of ring, gage outfit 701 retreats with the growth of ring, ring diameter is measured by displacement transducer 705, after arriving the desired value of setting, each mechanism has return the secondary rolling of ring automatically.
The foregoing is only the schematic detailed description of the invention of the present invention, and be not used to limit scope of the present invention.Any those skilled in the art, equivalent variations done under the prerequisite not departing from design of the present invention and principle and amendment, all should belong to the scope of protection of the invention.
Claims (8)
1. the digital control Ring Rolling Machine bed of Double-station horizontal, is characterized in that: comprise lathe bed parts, main transmission part, home roll parts, radial rolling parts, centring elements, upper retainer plate parts, measurement component and hydraulic system and machine control unit;
Described lathe bed parts are made up of lathe bed soldering member, guide-rail plate, side rails plate and pressing plate, the seam of lathe bed soldering member difference is at the two ends of lathe bed, guide-rail plate is respectively arranged with in the two bottom sides of described lathe bed slide rail, the both sides of described lathe bed slide rail are respectively arranged with side rails plate, and the upper surface of described lathe bed slide rail is provided with pressing plate;
Described centring elements is made up of oil cylinder of feeling relieved, rotating shaft, centering arm, synchromesh gear and roll wheel assembly, centring elements is respectively arranged with in the both sides of radial rolling parts, both sides centring elements realizes synchronously opening and closing by the synchromesh gear bottom its rotating shaft, one end of every bar centering arm is separately fixed in the rotating shaft of both sides, be respectively arranged with the centering oil cylinder promoting centering arm and rotate outside every bar centering arm, the other end of every bar centering arm is respectively arranged with the roll wheel assembly for clamping core roller;
Described main transmission part is made up of AC asynchronous motor, gearbox and positive coupling, and described AC asynchronous motor is arranged on gearbox, and described positive coupling is arranged on the other end of gearbox, and is driven by gearbox.
2. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as claimed in claim 1, it is characterized in that: described home roll parts are by home roll seat, home roll lower support, home roll supports, home roll axle, home roll cover, home roll forms, described home roll lower support is arranged on lathe bed parts, on described home roll, supporting is arranged on the home roll seat of lathe bed parts, the upper end of described home roll axle is positioned on home roll supports, home roll lower support is run through in the middle part of described home roll axle, and the lower end of home roll axle and positive coupling are in transmission connection, home roll axle between described home roll lower support and home roll support overlaps from inside to outside successively and has home roll cover, home roll.
3. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as claimed in claim 1, it is characterized in that: described radial rolling parts are by slide body, side wheel, roller, master cylinder, upper bracket, core roller, retainer plate forms, the roller contacted with guide-rail plate is respectively arranged with in groove bottom described slide body, and the side wheel to contact with side rails plate, the cylinder body of described master cylinder is fixed on the side of slide body, the push rod of described master cylinder is fixedly connected with home roll seat, one end of described upper bracket and the top of slide body are rotationally connected, and the oil cylinder promoting upper bracket and rotate is provided with in slide body side, the other end of described upper bracket is provided with vertical core roller, retainer plate is run through in the bottom of described core roller, and being fixedly connected with of core roller lower end partly can be slided on the slide rail of lathe bed parts, make core roller can horizontal movement under the effect of master cylinder.
4. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as described in claim as arbitrary in claim 1-3, is characterized in that:
Described measurement component is made up of gage outfit, guide pillar, measurement oil cylinder, hold-down support, displacement transducer, described hold-down support is provided with two to be parallel to each other and slidably guide pillar, article two, one end of guide pillar is provided with the gage outfit of band pulley, the push rod of described measurement oil cylinder is fixedly connected with gage outfit, and the other end of described measurement oil cylinder is provided with the displacement transducer of measurement of inductance oil cylinder elongation.
5. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as described in claim as arbitrary in claim 1-3, it is characterized in that: described upper retainer plate parts are made up of support, upper retainer plate, traversing carriage, cylinder support, push cylinder, described Bracket setting is on the lathe bed soldering member of lathe bed parts one end, described support is respectively arranged with the measurement component of level, cylinder support and traversing carriage, the push cylinder that described cylinder support is arranged is connected with the upper retainer plate in traversing carriage slideway.
6. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as claimed in claim 4, it is characterized in that: described upper retainer plate parts are made up of support, upper retainer plate, traversing carriage, cylinder support, push cylinder, described Bracket setting is on the lathe bed soldering member of lathe bed parts one end, described support is respectively arranged with the measurement component of level, cylinder support and traversing carriage, the push cylinder that described cylinder support is arranged is connected with the upper retainer plate in traversing carriage slideway.
7. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as claimed in claim 6, is characterized in that: described hydraulic system is made up of hydraulic oil container, pump group and valve group, and described hydraulic system provides hydraulic power for each oil cylinder, realizes the flexible of each oil cylinder.
8. the digital control Ring Rolling Machine bed of a kind of Double-station horizontal as claimed in claim 6, it is characterized in that: described machine control unit starts cabinet, PLC control cabinet, touch-screen and cable by operating desk, AC asynchronous motor and forms, for controlling each motor, the work of sensor and signal transmission.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610090827.5A CN105522083A (en) | 2016-02-18 | 2016-02-18 | Double-station horizontal type digital control ring rolling machine tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610090827.5A CN105522083A (en) | 2016-02-18 | 2016-02-18 | Double-station horizontal type digital control ring rolling machine tool |
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CN105522083A true CN105522083A (en) | 2016-04-27 |
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CN201610090827.5A Withdrawn CN105522083A (en) | 2016-02-18 | 2016-02-18 | Double-station horizontal type digital control ring rolling machine tool |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106270317A (en) * | 2016-08-17 | 2017-01-04 | 黄石哈特贝尔精密锻造有限公司 | Double-piece cold rolling moulding process and mould |
CN106424489A (en) * | 2016-09-29 | 2017-02-22 | 山东伊莱特重工股份有限公司 | Vertical type grinded ring machining tool |
CN111438315A (en) * | 2020-04-07 | 2020-07-24 | 安徽远大轴承科技有限公司 | Bearing ring rolling machine |
CN111438314A (en) * | 2020-04-07 | 2020-07-24 | 安徽远大轴承科技有限公司 | Multi-station bearing ring grinding device |
CN112059080A (en) * | 2020-09-18 | 2020-12-11 | 诸城市圣阳机械有限公司 | Ring rolling machine with main roller multi-station structure |
-
2016
- 2016-02-18 CN CN201610090827.5A patent/CN105522083A/en not_active Withdrawn
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106270317A (en) * | 2016-08-17 | 2017-01-04 | 黄石哈特贝尔精密锻造有限公司 | Double-piece cold rolling moulding process and mould |
CN106424489A (en) * | 2016-09-29 | 2017-02-22 | 山东伊莱特重工股份有限公司 | Vertical type grinded ring machining tool |
CN111438315A (en) * | 2020-04-07 | 2020-07-24 | 安徽远大轴承科技有限公司 | Bearing ring rolling machine |
CN111438314A (en) * | 2020-04-07 | 2020-07-24 | 安徽远大轴承科技有限公司 | Multi-station bearing ring grinding device |
CN111438314B (en) * | 2020-04-07 | 2021-08-24 | 安徽远大轴承科技有限公司 | Multi-station bearing ring grinding device |
CN111438315B (en) * | 2020-04-07 | 2021-08-24 | 安徽远大轴承科技有限公司 | Bearing ring rolling machine |
CN112059080A (en) * | 2020-09-18 | 2020-12-11 | 诸城市圣阳机械有限公司 | Ring rolling machine with main roller multi-station structure |
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Application publication date: 20160427 |