CN210010678U - Automatic production system for injection molding machine base - Google Patents
Automatic production system for injection molding machine base Download PDFInfo
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- CN210010678U CN210010678U CN201920656919.4U CN201920656919U CN210010678U CN 210010678 U CN210010678 U CN 210010678U CN 201920656919 U CN201920656919 U CN 201920656919U CN 210010678 U CN210010678 U CN 210010678U
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Abstract
The utility model discloses an automatic production system for an injection molding machine base, which comprises a bottom assembling mechanism, a top assembling mechanism, a final assembly table, a track welding mechanism, a drilling and tapping table, a repair welding table, a comprehensive treatment station and an off-line transition table, wherein the top assembling mechanism is arranged on the side surface of the final assembly table and is used for assembling the top of the injection molding machine base; the bottom assembling mechanism, the general assembly table, the track welding mechanism, the drilling and tapping table, the repair welding table, the comprehensive treatment station and the off-line transition table are sequentially arranged in a straight line shape, and are used for reducing the floor area of the base machining station; the bottom assembly structure, the top assembly mechanism and the oil tank assembly mechanism can be synchronously processed and reassembled, and the processing working hours of the base are shortened. The utility model discloses an injection molding machine base automated production system adopts automatic mechanical equipment to produce and process the injection molding machine base, has greatly improved the production efficiency of injection molding machine base.
Description
Technical Field
The utility model belongs to the technical field of the injection molding machine, concretely relates to injection molding machine base automated production system.
Background
An injection molding machine, also known as an injection molding machine or an injection molding machine, is a main molding device for molding thermoplastic plastics or thermosetting materials into plastic products of various shapes by using a plastic molding mold. The injection moulding machine is similar to the injection syringe for injection, and is a technological process in which the plasticized plastic in a molten state (i.e. viscous state) is injected into a closed mould cavity by means of the thrust of a screw (or a plunger), and the product is obtained after solidification and shaping. The application of injection molding machines is also becoming more widespread, and therefore the manufacturing requirements of injection molding machines are also increasing gradually.
SUMMERY OF THE UTILITY MODEL
To the problem that prior art exists, the utility model provides an injection molding machine base automated production system.
The technical scheme of the utility model is that:
an automatic production system for an injection molding machine base comprises a bottom assembling mechanism, a top assembling mechanism, a final assembly table, a track welding mechanism, a drilling and tapping table, a repair welding table, a comprehensive treatment station and an off-line transition table, wherein the bottom assembling mechanism and the top assembling mechanism are respectively arranged on two sides of the final assembly table and are used for assembling the bottom and the top of the injection molding machine base; the bottom assembling mechanism, the general assembly table, the track welding mechanism, the drilling and tapping table, the repair welding table, the comprehensive treatment station and the off-line transition table are sequentially arranged in a straight line shape, and are used for reducing the floor area of the base machining station; the bottom assembly structure, the top assembly mechanism and the oil tank assembly mechanism can be synchronously processed and reassembled, and the processing working hours of the base are shortened.
Preferably, the bottom assembly mechanism comprises a bottom assembly table and a bottom overturning table, one end of the bottom overturning table is connected to the assembly table, the other end of the bottom overturning table is connected to the bottom assembly table, the bottom assembly table is used for assembling parts at the bottom of the base, and the bottom overturning table is used for overturning and conveying the assembled parts at the bottom to the assembly table.
Preferably, the bottom assembly table comprises an adjustable base, a push-pull device, a lifting roller mechanism, a pressing mechanism and a positioning device, the adjustable base comprises a transverse base at the front end and a transverse base at the rear end and a longitudinal base at the left side and the right side, the push-pull device is arranged on the outer side of the longitudinal base, the lifting roller mechanism is arranged on the inner side of the longitudinal base, and the positioning device is arranged at the two ends of the longitudinal base.
Preferably, top equipment mechanism is including top equipment platform, top revolving stage and top surface storage transition platform of turning over, top equipment platform, top revolving stage and top surface storage transition platform are a word row cloth in proper order, and are connected to the final assembly platform by top surface storage transition platform, top equipment platform is used for the equipment of base top part, the top revolving stage of turning over is used for the upset after the top equipment is accomplished and carries to top surface storage transition platform, top surface storage transition platform is used for the storage after the top processing is accomplished.
Preferably, the assembly table includes a hydraulic system, an adjustable base, four corner fitting pressing mechanisms, a plurality of supporting pressing mechanisms, a plurality of push-pull devices, and a plurality of lifting roller mechanisms, the four corner fitting pressing mechanisms, the plurality of supporting pressing mechanisms, the plurality of push-pull devices, and the plurality of lifting roller mechanisms are disposed on the adjustable base, the adjustable base includes horizontal bases at the front and rear ends, and longitudinal bases at the left and right sides, the push-pull devices are disposed on the outer side of the longitudinal base, the lifting roller mechanisms are disposed on the inner side of the longitudinal base, the corner fitting pressing mechanisms and the supporting pressing mechanisms are both disposed on the.
Preferably, the track welding mechanism comprises a track assembling table and a track welding table, the track assembling table is used for assembling the base guide rail, and the track welding table is used for welding after the track assembling is completed.
Preferably, the track installing table comprises an adjustable base, a lifting appliance, a lifting device, a push-pull device and a positioning device, wherein the adjustable base is provided with a handle for manual adjustment and is suitable for bases with different sizes; the lifting device, the push-pull device and the positioning device are all arranged on the adjustable base and used for controlling the position of the movable base; the lifting appliance is arranged above the adjustable base and used for lifting the track.
Preferably, the rail welding table comprises a base, a plurality of positioning mechanisms arranged on the base side by side, a plurality of lifting conveying roller mechanisms arranged between adjacent positioning mechanisms, an automatic welding trolley mechanism, a group of sliding rails arranged on two sides of the base, and a portal frame connected with the group of sliding rails in a sliding manner, wherein the portal frame slides back and forth along the sliding rails; the trolley mechanism is arranged right below the portal frame and is in sliding connection with the guide rail on the transverse end part of the portal frame, and the trolley mechanism slides left and right along the guide rail; during welding, the oil tank is carried to the station mouth department of this track welding bench, and corresponding lift conveying roller mechanism descends, and positioning mechanism pushes up the location simultaneously, then carries out automatic weld through dolly mechanism, and after the welding was accomplished, lift conveying roller mechanism raised, with the oil tank jack-up, the manual work pushes away the oil tank to next work platform.
Preferably, the comprehensive treatment station includes rack, the room body and loop wheel machine, the room body is established to semi-enclosed construction for noise control and dustproof, the rack is installed in the room body, is used for placing the base, the loop wheel machine is installed in the top of rack, is used for hoisting the base and accomplishes further processing.
Preferably, the automatic production system of the injection molding machine base further comprises an oil tank assembly mechanism, wherein the oil tank assembly mechanism is arranged on one side of the repair welding table, and the oil tank is fixed on the base through the repair welding table; the oil tank assembling mechanism comprises an oil tank bottom assembling mechanism, an oil tank top assembling mechanism, a final assembly table, a welding mechanism and a cooling test workbench, wherein the oil tank bottom assembling mechanism and the oil tank top assembling mechanism are respectively arranged on two sides of the final assembly table and are used for machining the oil tank bottom and the oil tank top; the assembly table, the welding mechanism and the cooling test workbench are sequentially arranged in a straight line and are respectively used for assembling, welding and detecting the oil tank; the oil tank bottom assembling mechanism and the oil tank top assembling mechanism can be synchronously processed and conveyed to a final assembly table for assembly.
Adopt the technical scheme of the utility model, following beneficial effect has: the utility model discloses an injection molding machine base automated production system adopts the mode production injection molding machine base of equipment after processing earlier, through the different parts of many production line combinations synchronous processing base, assembles together again at last, can accelerate the production efficiency of base.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the bottom assembly table of the present invention;
FIG. 3 is an enlarged view of the width adjustment device of the present invention;
FIG. 4 is an enlarged view of the pressing mechanism of the present invention;
figure 5 is an enlarged view of the push-pull device and the lifting roller mechanism of the present invention.
FIG. 6 is a schematic view of the assembly table of the present invention;
FIG. 7 is an enlarged view of the width adjustment device of the present invention;
FIG. 8 is an enlarged view of the corner fitting pressing mechanism of the present invention;
fig. 9 is an enlarged view of the supporting and pressing mechanism of the present invention;
fig. 10 is an enlarged view of the push-pull device and the lifting roller mechanism of the present invention.
FIG. 11 is a schematic view of the track-mounting table of the present invention;
FIG. 12 is a schematic view of the track welding table of the present invention;
FIG. 13 is a schematic view of the lifting conveying roller mechanism of the present invention;
fig. 14 is a schematic structural view of the automatic welding trolley mechanism of the utility model.
FIG. 15 is a schematic view of the comprehensive treatment station structure of the present invention;
fig. 16 is a schematic structural view of the oil tank assembly mechanism of the present invention;
fig. 17 is a schematic structural view of an assembly stand of the oil tank assembly mechanism of the present invention;
fig. 18 is a schematic structural view of the welding mechanism of the present invention.
The attached drawings are marked as follows:
1. a bottom assembly station; 2. a surface assembly station; 3. a bottom flipping table; 4. turning over the rotary table; 5. a top surface storage transition table; 6. a final assembly station; 7. installing a track platform; 8. a rail welding station; 9. drilling and tapping tables; A. repairing the welding table; B. a comprehensive treatment station; C. an off-line transition table; D. an oil tank assembly mechanism; 101. an adjustable base; 102. a hold-down mechanism; 103. a push-pull device; 104. a lifting roller mechanism; 105. a positioning device; 111. positioning a ruler; 112. an adjusting handle; 113. a slide rail; 114. a pulley; 115. a longitudinal base; 116. a transverse base; 121. a first link; 122. a gear; 123. a rack; 24. a first cylinder, 125, a compression bar; 131. a second cylinder; 132. a second link; 133. a third link; 141. a drum; 142. a fourth link; 601. an adjustable base; 602. a corner fitting hold-down mechanism; 603. a supporting and pressing mechanism; 604. a push-pull device; 605. a lifting roller mechanism; 606. a hydraulic system; 701. an adjustable base; 702. a spreader; 703. a lifting device; 704. a push-pull device; 705. a positioning device; 706. a handle; 801. a base; 802. a positioning mechanism; 803. a lifting conveying roller mechanism; 804. a slide rail; 805. a trolley mechanism; 806. a guide rail; 807. a gantry; 808. a hydraulic control mechanism; 809. an oil tank base frame body; 831. a lifting roller base; 832. a guide shaft; 833. a lifting roller assembly; 834. a hydraulic cylinder; 851. a frame; 852. a vertical cylinder; 853. a lifting mechanism; 854. a welding gun tracking mechanism; b01, a rack; b02, house body; b03, a crane; d01, roller type material storage table; d02, a universal welding table; d03, a bottom roller transition table; d04, a bottom universal transition table; d05, a top overturning platform; d06, a top storage table; d07, a final assembly table; d08, an automatic welding table; d09, automatic welding machine; d10, cooling the test workbench; d11, assembly transition table.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, the utility model provides an automatic production system for an injection molding machine base, which comprises a bottom assembly mechanism, a top assembly mechanism, a final assembly table 6, a track welding mechanism, a drilling and tapping table 9, a repair welding table A, a comprehensive treatment station B and an off-line transition table C, wherein the bottom assembly mechanism and the top assembly mechanism are respectively arranged at two sides of the final assembly table 6 and are used for assembling the bottom and the top of the injection molding machine base; the bottom assembling mechanism, the general assembling table 6, the track welding mechanism, the drilling and tapping table 9, the repair welding table, the comprehensive processing station B and the off-line transition table C are sequentially arranged in a straight line shape, and are used for reducing the floor area of the base processing station; the bottom assembly structure, the top assembly mechanism and the oil tank assembly mechanism can be synchronously processed and reassembled, and the processing working hours of the base are shortened.
The bottom assembly mechanism comprises a bottom assembly table 1 and a bottom overturning table 3, one end of the bottom overturning table 3 is connected to a final assembly table 6, the other end of the bottom overturning table is connected with the bottom assembly table 1, the bottom assembly table 1 is used for assembling parts at the bottom of the base, and the bottom overturning table 3 is used for overturning and conveying the finished bottom assembly to the final assembly table 6.
Referring to fig. 2 to 5, the bottom assembly table 1 includes an adjustable base 101, a push-pull device 103, a lifting roller mechanism 104, a pressing mechanism 102, and a positioning device 105, the adjustable base 101 includes a horizontal base at front and rear ends and a longitudinal base at left and right sides, the push-pull device 103 is disposed at an outer side of the longitudinal base, the lifting roller mechanism 4 is disposed at an inner side of the longitudinal base, and the positioning device 105 is disposed at two ends of the longitudinal base.
The connecting part of the transverse base 116 and the longitudinal base 115 is provided with a width adjusting device, the width adjusting device comprises a positioning ruler 111, an adjusting handle 112, a pulley 114 and a sliding rail 113, the positioning ruler 111 and the sliding rail 113 are arranged on the transverse base 116, the adjusting handle 112 and the pulley 114 are arranged on the longitudinal base 115, the adjusting handle 112 is rotated to drive the pulley 114 on the longitudinal base 115 to slide on the sliding rail 113, and therefore the relative position of the longitudinal base 115 and the transverse base 116 is adjusted.
The pressing mechanism 102 includes a first connecting rod 121, a gear 122, a rack 123, a first cylinder 124, and a pressing bar 125, where the gear 122 is disposed at one end of the first connecting rod 121, the rack 123 is connected to the first cylinder 124, the first cylinder 124 is disposed below the positioning device 105, the rack 123 is disposed on the positioning device 105, the gear 122 is engaged with the rack 123, and the pressing bar 125 is connected to the first connecting rod 121.
The push-pull device 103 comprises a second cylinder 131, a second connecting rod 132 and a third connecting rod 133 which are connected in sequence, and the other end of the third connecting rod 133 is also connected with the lifting roller mechanism 104.
The lift roller mechanism 104 includes a roller 141 and a fourth link 142, and both ends of the fourth link 142 are respectively connected to the roller 141 and the third link 133.
Top equipment mechanism turns over revolving stage 4 and top surface storage transition platform 5 including top equipment platform 2, top equipment platform 2, top turn over revolving stage 4 and top surface storage transition platform 5 and be a word row cloth in proper order, and be connected to assembly platform 6 by top surface storage transition platform 5, top equipment platform 2 is used for the equipment of base top part, top turns over the upset that revolving stage 4 is used for after the top equipment is accomplished and carry to top surface storage transition platform 5, top surface storage transition platform 5 is used for the storage after the top processing is accomplished. The structure of the top assembly table 2 and the top overturning table 4 is similar to that of the bottom assembly table 1 and the bottom overturning table.
Referring to fig. 6 to 10, the assembly table 6 includes a hydraulic system 606, an adjustable base 601, four corner fitting pressing mechanisms 602, a plurality of supporting pressing mechanisms 603, a plurality of push-pull devices 604, and a plurality of lifting roller mechanisms 605, which are disposed on the adjustable base 601, the adjustable base 601 includes a horizontal base at the front end and a longitudinal base at the left side and the right side, the push-pull devices 604 are disposed on the outer side of the longitudinal base, the lifting roller mechanisms 605 are disposed on the inner side of the longitudinal base, the corner fitting pressing mechanisms 602 and the supporting pressing mechanisms 603 are both disposed on the longitudinal base, and the hydraulic system 606 is disposed on one side of the adjustable base 1.
The connecting part of the transverse base 616 and the longitudinal base 615 is provided with a width adjusting device, the width adjusting device comprises a positioning rule 611, a first adjusting handle 612, a pulley 614 and a sliding rail 613, the positioning rule 611 and the sliding rail 613 are both arranged on the transverse base 616, the first adjusting handle 612 and the pulley 614 are arranged on the longitudinal base 615, and the pulley 14 on the longitudinal base 615 is driven to slide on the sliding rail 613 by rotating the first adjusting handle 612, so that the relative positions of the longitudinal base 615 and the transverse base 616 are adjusted.
The corner fitting pressing mechanism 602 comprises a pressing block 622 and a first cylinder 621, and the tail part of the first cylinder 621 is hinged with the pressing block 622.
The supporting and pressing mechanism 603 includes a second cylinder 631 and a second adjusting handle 632, and the second cylinder 631 and the second adjusting handle 632 are connected.
The push-pull device 604 comprises a third cylinder 641, a first link 642 and a second link 643 which are connected in sequence, the other end of the first link 642 is further connected with a lifting roller mechanism 605, the lifting roller mechanism 5 comprises a roller 651 and a third link 652, and two ends of the third link 652 are respectively connected with the roller 651 and the second link 643.
The track welding mechanism comprises a track assembling table 7 and a track welding table 8, wherein the track assembling table 7 is used for assembling the base guide rail, and the track welding table 8 is used for welding after the track assembling is completed.
Referring to fig. 11, the track-mounting table 7 includes an adjustable base 701, a spreader 702, a lifting device 703, a push-pull device 704 and a positioning device 705, wherein the adjustable base 701 is provided with a handle 706 for manual adjustment, and the adjustable base is suitable for bases with different sizes; the lifting device 703, the push-pull device 704 and the positioning device 705 are all mounted on the adjustable base 701 and used for controlling the position of the movable base; the lifting appliance 702 is installed above the adjustable base 701 and used for lifting the track.
Referring to fig. 12 to 14, the track welding station includes a base 801, a plurality of positioning mechanisms 802 arranged on the base 801 side by side, a plurality of lifting and conveying roller mechanisms 803 arranged between adjacent positioning mechanisms 802, an automatic welding trolley mechanism 805, a set of sliding rails 804 arranged on two sides of the base 801, and a portal frame 807 slidably connected with the set of sliding rails 804, wherein the portal frame 807 slides back and forth along the sliding rails 804; the trolley mechanism 805 is arranged right below the portal frame 807, and is in sliding connection with a guide rail 806 on the transverse end part of the portal frame 807, and the trolley mechanism 805 slides left and right along the guide rail 806; during welding, the oil tank is carried to the station mouth department of this track welding bench, and corresponding lift conveying roller mechanism 804 descends, and positioning mechanism 802 pushes up the location simultaneously, then carries out automatic weld through dolly mechanism 805, and after the welding was accomplished, lift conveying roller mechanism 803 raised, with the oil tank jack-up, the manual work pushes away the oil tank to next work platform.
The lifting conveying roller mechanism 803 comprises a lifting roller base 831, a lifting roller assembly 833 arranged on the base, and a hydraulic cylinder 834, wherein the hydraulic cylinder 834 is arranged on a side wing plate of the lifting roller base 831 and is arranged right below the lifting roller assembly 833, and an output shaft of the corresponding hydraulic cylinder is connected with the lifting roller assembly, so that the lifting of the lifting roller assembly is controlled.
The lifting roller assembly 833 is mounted on the lifting roller base 831 by means of guide shafts 832 at both ends.
The automatic tracking welding mechanism for the oil tank guide rail further comprises a hydraulic control mechanism 808, the hydraulic control mechanism 808 is used for controlling the lifting of the lifting conveying roller mechanism 803, when a workpiece needs to be conveyed, the hydraulic mechanism 808 controls the hydraulic cylinder 834 to feed oil, the hydraulic cylinder 834 lifts the lifting roller assembly 833, and when the lifting roller assembly 833 descends, the hydraulic control mechanism 808 controls the hydraulic cylinder 834 to discharge oil.
The automatic welding carriage mechanism 805 comprises a frame 851, vertical cylinders 852 arranged at two ends of the frame 851, an elevating mechanism 853 arranged on a lower side plate of the frame 851 and connected with an output shaft of each vertical cylinder 852, and a welding gun tracking mechanism 854 connected with the elevating mechanism 853.
The automatic welding trolley mechanism 805 is used for double-gun head welding, and the automatic welding trolley mechanism 805 can be used for a profiling positioning and welding integrated device of a welding system and can be used for carrying out four machines, a welding gun and the like.
The number of the positioning mechanisms 802 is five, and the number of the corresponding lifting conveying roller mechanisms 803 and the number of the corresponding conveying rollers 804 are four.
The automatic tracking welding mechanism for the oil tank guide rail further comprises an oil tank base frame body 809, and the oil tank base frame body 809 is placed at a station port of the oil tank guide rail.
Referring to fig. 15, the comprehensive treatment station B comprises a rack B01, a room B02 and a crane B03, wherein the room B02 is a semi-closed structure for noise and dust prevention, the rack B01 is installed in the room B02 for placing a base, and the crane B03 is installed above the rack B01 for lifting the base to complete further processing.
Referring to fig. 1, 16 to 18, the automatic production system for the base of the injection molding machine further comprises an oil tank assembly mechanism D, wherein the oil tank assembly mechanism D is installed on one side of the repair welding table a, and the oil tank is fixed on the base by the repair welding table a; the oil tank assembly mechanism and the oil tank top assembly mechanism are respectively arranged on two sides of a general assembly table D07 and used for machining the oil tank bottom and the oil tank top; the general assembly table D07, the welding mechanism and the cooling test workbench D10 are sequentially arranged in a straight line and are respectively used for assembling, welding and detecting the oil tank; the oil tank bottom assembling mechanism and the oil tank top assembling mechanism can be synchronously processed and conveyed to a final assembly table D07 for assembly.
Assembly devices includes roller storage platform D01, universal welding bench D02, bottom roller transition platform D03 and the universal transition platform D04 in bottom at the bottom of the oil tank, roller storage platform D04, universal welding bench D02, bottom roller transition platform D03 and the universal transition platform D04 in bottom are a platoon in proper order and lay the device, roller storage platform D01 is used for the queuing of accessory at the bottom of the oil tank to deposit, universal welding bench D02 is used for the equipment welding of accessory at the bottom of the oil tank, bottom roller transition platform D03 is used for the cooling after the welding at the bottom of the oil tank, the universal transition platform D04 in bottom is located one side of total assembly D07 for carry at the bottom of the oil tank to total assembly 7.
Oil tank top assembly devices includes roller formula storage platform D01, universal welding bench D02, top roll-over table D05 and top storage platform D06, roller formula storage platform D01, universal welding bench D02, top roll-over table D05 and top storage platform D06 are the platoon in proper order and lay and put, roller formula storage platform D01 is used for the storage in line of oil tank top accessory, universal welding bench D02 is used for the equipment welding of oil tank top accessory, top roll-over table D05 is used for the upset of oil tank top welding back, makes things convenient for the oil tank top to carry to assembly D07, storage top station D06 is in assembly D07's opposite side for the transition when the oil tank top carries to assembly D07.
The general assembly table comprises an oil tank top plate D071, an oil tank bottom plate D072, a positioning fixing plate D073, a positioning moving plate D074, an electromagnet device D075, a positioning adjusting device D076, a universal ball ejection mechanism D077, an oil tank supporting plate D078 and a supporting frame D079, wherein the oil tank supporting plate D078 is arranged at the top of the supporting frame D079; the oil tank bottom plate D071, the positioning fixed plate D073 and the positioning moving plate D074 are all mounted at the top of the oil tank support plate D078, and the positioning fixed plate D073 and the positioning moving plate D074 are respectively located on opposite sides of the oil tank bottom plate D071 and are used for clamping the oil tank bottom plate D071; the oil tank top plate D072 is mounted on the top of the oil tank bottom plate D071; the positioning adjusting device D076 is arranged at the bottom of the positioning moving plate D074 and is used for adjusting the position of the positioning moving plate D074; the middle part of the positioning moving plate D074 is also provided with an electromagnet device D075 which is used for positioning the oil tank bottom plate D071 and the oil tank top plate D072; the universal ball ejection mechanism D077 is arranged below the oil tank supporting plate D078 and is used for conveying the assembled oil tank to the next station.
The welding mechanism comprises an automatic welding table D08 and an automatic welding machine D09, wherein the automatic welding table D08 is located between the general assembly table D07 and the cooling test table D10 and is used for positioning and clamping the oil tank; the automatic welding machine D09 is arranged above the automatic welding table 8 and used for welding the oil tank. Preferably, the automatic welder may be replaced with a welder robot.
And a final assembly transition table D11 is further arranged between the automatic welding table D08 and the final assembly table D07, so that the automatic welding machine can complete welding actions conveniently.
Wherein, the utility model discloses on top surface storage transition platform 5 and the oil tank assembly devices D of well top equipment mechanism assembled to injection molding machine base automated production system according to the arrow point shown in figure 1, each part synchronous processing reassembling becomes complete product.
The utility model discloses the theory of operation does: the utility model discloses an injection molding machine base automated production system adopts the mode production injection molding machine base of equipment after processing earlier, at first the bottom and the top of base are processed respectively and are being carried to the assembly platform and assemble, the base after the equipment is installed the track again and is fixed through automatic weld machine welded fastening, then accomplish the drilling and the tapping processing of base through the drilling tapping platform, then accomplish detection and repair welding through repair welding platform again, repair welding platform can weld the oil tank of assembling to the base simultaneously this moment, accomplish polishing of base through the comprehensive treatment station again, the clearance waste residue, processing such as precoating, transport at last to the product of depositing processing completion on the transition platform of inserting the production line. Because the size of the processed part is larger and the weight is higher, the transportation among all the stations is completed by a crane.
The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.
Claims (10)
1. The utility model provides an injection molding machine base automated production system which characterized in that: the device comprises a bottom assembling mechanism, a top assembling mechanism, a general assembly table, a rail welding mechanism, a drilling and tapping table, a repair welding table, a comprehensive treatment station and an off-line transition table, wherein the bottom assembling mechanism and the top assembling mechanism are respectively arranged on two sides of the general assembly table and are used for assembling the bottom and the top of a base of an injection molding machine; the bottom assembling mechanism, the general assembly table, the track welding mechanism, the drilling and tapping table, the repair welding table, the comprehensive treatment station and the off-line transition table are sequentially arranged in a straight line shape, and are used for reducing the floor area of the base machining station; the bottom assembling mechanism, the top assembling mechanism and the oil tank assembling mechanism can be synchronously processed and then assembled, and the processing working hours of the base are shortened.
2. The automatic production system of an injection molding machine base according to claim 1, characterized in that: the bottom assembling mechanism comprises a bottom assembling table and a bottom overturning table, one end of the bottom overturning table is connected to the general assembling table, the other end of the bottom overturning table is connected with the bottom assembling table, the bottom assembling table is used for assembling parts at the bottom of the base, and the bottom overturning table is used for overturning and conveying the assembled bottom to the general assembling table.
3. The automatic production system of the injection molding machine base according to claim 2, characterized in that: the bottom assembly table comprises an adjustable base, a push-pull device, a lifting roller mechanism, a pressing mechanism and a positioning device, the adjustable base comprises a transverse base at the front end and a transverse base at the rear end and a longitudinal base at the left side and the right side, the push-pull device is arranged on the outer side of the longitudinal base, the lifting roller mechanism is arranged on the inner side of the longitudinal base, and the positioning device is arranged at the two ends of the longitudinal base.
4. The automatic production system of an injection molding machine base according to claim 1, characterized in that: top equipment mechanism turns over revolving stage and top surface storage transition platform including top equipment platform, top equipment platform, top turn over revolving stage and top surface storage transition platform are a word row cloth in proper order, and are connected to the assembly platform by top surface storage transition platform, top equipment platform is used for the equipment of base top part, the top turns over the upset that the revolving stage is used for the top equipment to accomplish after and carries to top surface storage transition platform, top surface storage transition platform is used for the top to process the storage after accomplishing.
5. The automatic production system of an injection molding machine base according to claim 1, characterized in that: the assembly table comprises a hydraulic system, an adjustable base, four corner fitting pressing mechanisms, a plurality of supporting pressing mechanisms, a plurality of push-pull devices and a plurality of lifting roller mechanisms, wherein the four corner fitting pressing mechanisms, the plurality of supporting pressing mechanisms, the plurality of push-pull devices and the plurality of lifting roller mechanisms are arranged on the adjustable base, the adjustable base comprises transverse bases at the front end and the rear end and longitudinal bases at the left side and the right side, the push-pull devices are arranged on the outer side of the longitudinal bases, the lifting roller mechanisms are arranged on the inner side of the longitudinal bases, the corner fitting pressing mechanisms and the supporting pressing mechanisms are arranged.
6. The automatic production system of an injection molding machine base according to claim 1, characterized in that: the track welding mechanism comprises a track assembling table and a track welding table, the track assembling table is used for assembling the base guide rail, and the track welding table is used for welding after the track assembling is completed.
7. The automatic production system of an injection molding machine base of claim 6, wherein: the track installing table comprises an adjustable base, a lifting appliance, a lifting device, a push-pull device and a positioning device, wherein a handle for manual adjustment is arranged on the adjustable base, and the adjustable base is suitable for bases with different sizes; the lifting device, the push-pull device and the positioning device are all arranged on the adjustable base and used for controlling the position of the movable base; the lifting appliance is arranged above the adjustable base and used for lifting the track.
8. The automatic production system of an injection molding machine base of claim 6, wherein: the rail welding table comprises a base, a plurality of positioning mechanisms arranged on the base side by side, a plurality of lifting conveying roller mechanisms arranged between adjacent positioning mechanisms, an automatic welding trolley mechanism, a group of sliding rails arranged on two sides of the base, and a portal frame connected with the group of sliding rails in a sliding manner, wherein the portal frame slides back and forth along the sliding rails; the trolley mechanism is arranged right below the portal frame and is in sliding connection with the guide rail on the transverse end part of the portal frame, and the trolley mechanism slides left and right along the guide rail; during welding, the oil tank is carried to the station mouth department of this track welding bench, and corresponding lift conveying roller mechanism descends, and positioning mechanism pushes up the location simultaneously, then carries out automatic weld through dolly mechanism, and after the welding was accomplished, lift conveying roller mechanism raised, with the oil tank jack-up, the manual work pushes away the oil tank to next work platform.
9. The automatic production system of an injection molding machine base according to claim 1, characterized in that: the comprehensive treatment station comprises a rack, a house body and a crane, the house body is arranged to be of a semi-closed structure and used for noise prevention and dust prevention, the rack is arranged in the house body and used for placing a base, and the crane is arranged above the rack and used for hoisting the base to complete further processing.
10. The automatic production system of an injection molding machine base according to claim 1 or 9, wherein: the automatic production system of the injection molding machine base further comprises an oil tank assembly mechanism, wherein the oil tank assembly mechanism is arranged on one side of the repair welding table, and the repair welding table fixes the oil tank to the base; the oil tank assembling mechanism comprises an oil tank bottom assembling mechanism, an oil tank top assembling mechanism, a final assembly table, a welding mechanism and a cooling test workbench, wherein the oil tank bottom assembling mechanism and the oil tank top assembling mechanism are respectively arranged on two sides of the final assembly table and are used for machining the oil tank bottom and the oil tank top; the assembly table, the welding mechanism and the cooling test workbench are sequentially arranged in a straight line and are respectively used for assembling, welding and detecting the oil tank; the oil tank bottom assembling mechanism and the oil tank top assembling mechanism can be synchronously processed and conveyed to a final assembly table for assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110216484A (en) * | 2019-05-08 | 2019-09-10 | 广州智为工创科技有限公司 | A kind of injection molding machine base mechanized production system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110216484A (en) * | 2019-05-08 | 2019-09-10 | 广州智为工创科技有限公司 | A kind of injection molding machine base mechanized production system |
| CN110216484B (en) * | 2019-05-08 | 2024-03-12 | 广州智为工创科技有限公司 | Automatic production system for base of injection molding machine |
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