The content of the invention
The present invention is in view of the shortcomings of the prior art, there is provided square bale formula baler, concrete technical scheme are as follows:
Square bale formula baler, including fuselage, are provided with feed chamber, the drive of pickup and pickup outlet outside fuselage
Motivation structure, hydraulic mechanism, feeding interior are provided with feeding auger, and precompression chamber, press-box are provided with fuselage, arrange in precompressed room
There is bent axle material toggling tooth, on the right side of precompression chamber, be provided with the first discharging opening, connected by the first discharging opening between precompression chamber and press-box
It is logical, hydraulic gate is provided with outside the first discharging opening, compression piston is provided with baling room, is set between the precompression chamber and feed chamber
Conveying chamber is equipped with, the second discharging opening on the left of conveying chamber, is provided with, is connected by the second discharging opening between conveying chamber and precompression chamber,
Flashboard is provided with outside second discharging opening;Feed chamber outlet is connected between conveying chamber, and conveying interior is provided with rotating shaft, pacifies outside rotating shaft
Equipped with helical blade, sawtooth is provided with outside helical blade, multiple scrapers being tilted to the left is provided with the side wall of conveying chamber, is scraped
Knife is uniformly distributed in the left and right sides of helical blade, and gap is provided between scraper and sawtooth.
As the improvement of above-mentioned technical proposal, trapezoidal balancing weight, the right-hand member of balancing weight and in the precompressed room, are provided with
Gap is provided between one discharging opening, between the left end of balancing weight and the second discharging opening, gap is provided with;Balancing weight middle setting
There is the strip hole moved left and right for bent axle material toggling tooth;First through hole and the second through hole are provided with the top of precompression chamber, are arranged outside fuselage
There are hydraulically extensible bar, fixed mount, connector, hydraulically extensible bar is connected with hydraulic mechanism, between hydraulically extensible bar and fuselage outer wall
It is fixedly connected by fixed mount, the telescopic end of hydraulically extensible bar is fixedly connected with the top of connector, and one end of connector passes through
First through hole is fixedly connected with the top of balancing weight, and the other end of connector is fixed through the top of the second through hole and flashboard and connected
Connect.
Used as the improvement of above-mentioned technical proposal, the bottom of the balancing weight is provided with inclined-plane, between inclined-plane and horizontal plane
Angle is β, and 10 °≤β≤60 °, the right-hand member cross sectional area of balancing weight is more than the left end cross sectional area of balancing weight.
Used as the improvement of above-mentioned technical proposal, the press-box exit is provided with surge chamber, and surge chamber is connected with press-box
Logical, the discharge open area of surge chamber is less than press-box discharge area;Body upper is provided with fixed column, is provided with below fuselage
Lower fixed column;Flap is provided with above surge chamber, the tail end of flap is hinged with the outer wall of press-box, is arranged above flap
The bottom for having the first spring and the first stud, the first stud is fixedly connected through the first spring with the head end of flap, upper fixation
The first nut being engaged with the first stud is provided with post, the side of the first nut is fixedly connected with upper fixed column, the first spiral shell
Gap is provided between post and the first spring, the top of the first spring is contacted with the first nut, and the bottom of the first spring is turned over above
Plate is contacted;The top of the first stud is provided with the first in command, and the first in command is arranged on the top of the first nut;Set below surge chamber
Lower turnover panel is equipped with, the lower tail end of turnover panel is hinged with the outer wall of press-box, and second spring and the second stud are provided with below lower turnover panel,
The top of the second stud is fixedly connected through second spring with the head end of lower turnover panel, is provided with and the second stud phase in lower fixed column
The second nut for coordinating, the side of the second nut is fixedly connected with lower fixed column, is provided between the second stud and second spring
Gap, the top of second spring are contacted with lower turnover panel, and the bottom of second spring is contacted with the second nut;The bottom peace of the second stud
Equipped with the second in command, the second in command is arranged on the lower section of the second nut.
As the improvement of above-mentioned technical proposal, retreat stop block on fixed post, is additionally provided with, upper retreat stop block is solid with upper
Fixed column is fixedly connected, and upper retreat stop block is located at the lower section of place straight line at the top of press-box;Only it is additionally provided with down in the lower fixed column
Block is moved back, lower retreat stop block is fixedly connected with lower fixed column, lower retreat stop block is located at the top of press-box bottom place straight line.
Used as the improvement of above-mentioned technical proposal, the scraper is included between the side wall of handle of a knife and cutter head, handle of a knife and conveying chamber
Angle be α, 0 ° of < α≤8 ° is mutually perpendicular between cutter head and handle of a knife, and the tail end of cutter head is fixedly connected with the tail end of handle of a knife.
Used as the improvement of above-mentioned technical proposal, the head end of the cutter head is provided with triangle point of a knife, between point of a knife and cutter head
For integral type structure.
As the improvement of above-mentioned technical proposal, it is integral type structure between the sawtooth and helical blade.
Square bale formula baler of the present invention using helical blade, the scraper material material indoor to conveying through rubbing it is crowded,
Tearing motion makes thread, cotton-shaped or fiberous material, reduces the internal stress of storeroom, and beneficial to subsequent compression, bundling, increase is produced
Product density, as with the baler to made by rice straw bundling pack density be 0.55~0.65t/m3, than using conventional bundling
Density is packed made by machine bundle much bigger;And secondary precompressed is carried out to material using the balancing weight in precompressed room, reduce pressure
The work frequency and operating pressure of bundle interior compression piston, production efficiency are improved, and reach 55~65 bundles/hour;Using the first bullet
The cushioning effect of spring and second spring, the power friction power between eliminating bale packing and packing and between bale packing and buffering locular wall, with
And bale packing in material internal stress to bundle rope impact, it is to avoid bundle rope be pulled off, but also can solve organic type due to resistance
Caused by power is big, power consumption is big and ties rope easy fracture technological deficiency, eliminates knot doming effect;By controlling flap and lower turnover panel
Aperture, meet the extruding bundling demand of the materials such as corn straw, wheat straw, Caulis et Folium Oryzae, herbage, applied range.The baler
Efficiency high, product density are big, and production efficiency is high, and long service life, applied range can not only reduce storage floor space, drop
Low fire possibility occurrence, and single freight volume is big, meets the national regulation of the necessary bundling shipment of straw in highway transportation, is
Animal husbandry, paper-making industry, straw from village inverting biological money energy and the indispensable equipment of pre-cast building material.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, it is below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, Fig. 1 be square bale formula baler structural representation of the present invention, Fig. 2
For precompression chamber of the present invention and the structural representation of conveying chamber, Fig. 3 is that conveying chamber structural representation of the present invention (overlooks shape
State), Fig. 4 is the structural representation of precompression chamber of the present invention and press-box, and Fig. 5 is press-box of the present invention and surge chamber
Structural representation.Be provided with outside the square bale formula baler, including fuselage 10, fuselage 10 pickup 11, and pickup 11 export
The feed chamber 12 of connection, drive mechanism 13, hydraulic mechanism 14, are provided with feeding auger 121, arrange in fuselage 10 in feed chamber 12
There are precompression chamber 20, press-box 30, in precompression chamber 20, be provided with bent axle material toggling tooth 21, the right side of precompression chamber 20 is provided with the first discharging
Mouth 26, is connected by the first discharging opening 26 between precompression chamber 20 and press-box 30, is provided with hydraulic gate outside the first discharging opening 26
27, compression piston 31 is provided with press-box 30;Conveying chamber 40, conveying chamber are provided between the precompression chamber 20 and feed chamber 12
40 left side is provided with the second discharging opening 41, is connected by the second discharging opening 41 between conveying chamber 40 and precompression chamber 20, and second goes out
Flashboard 42 is provided with outside material mouth 41;Feed chamber 12 is exported and is connected between conveying chamber 40, is provided with rotating shaft 43 in conveying chamber 40, is turned
Helical blade 44 is installed outside axle, sawtooth 441 outside helical blade 44, is provided with, be provided with the side wall of conveying chamber 40 it is multiple to
Left-oblique scraper 45, scraper 45 are uniformly distributed in the left and right sides of helical blade 44, are provided between scraper 45 and sawtooth 441
Gap.
When bundling works, drive mechanism 13 provides power, drive mechanism 13 and liquid by the tractor on baler
Press mechanism 14 drives pickup 11, feeding auger 121, rotating shaft 43, bent axle material toggling by the gear mechanism in fuselage 10
Tooth 21,31 action of compression piston.Material is picked up device 11 and picks up, and 121 directing material of feeding auger in feed chamber 12 enters defeated
Room 40 is sent, in the presence of 40 internal helical blades 44 of conveying chamber, material is conveyed at the second discharging opening 41 by helical blade 44;
In course of conveying, material in the presence of sawtooth 441 with scraper 45, most of material rubbed it is crowded, tear into it is thread, cotton-shaped or
Fiberous material, another part material are cut off into short strip shape material, and short strip shape material is worn under the mixing of helical blade 44
It is inserted in cotton-shaped or fiberous material and eventually forms doughy mix, doughy mix quilt under the push of helical blade 44
It is transported in precompression chamber 20.The effect that scraper 45 is designed as being tilted to the left is, when material is when conveying at the second discharging opening 41,
Warp-wise resistance of the material on scraper 45 is reduced, avoids material to be cut off by scraper 45 as far as possible, play 45 broadwise of scraper tear ability;
The work that squeezed by rubbing of wherein material is that material is expressed on the inwall of conveying chamber 40 by helical blade 44, and material is in helical blade 44
In the presence of constantly rubbed pressure, not only beneficial to reduce material between internal stress, but also beneficial to material by follow-up scraper 45
Tear so that follow-up high through packing density made by compression bundling.Doughy mix is under the conveying of helical blade 44 from
Two discharging openings 41 are entered in precompression chamber 20, and under the push, extruding in bent axle material toggling tooth 21, doughy mix is in hydraulic gate 27
Place's accumulation, under constantly the stirring of bent axle material toggling tooth 21, when doughy mix is preloaded to a certain degree, in hydraulic mechanism 14
Under control, hydraulic gate 27 is opened, and is compressed slabbing by compression piston 31 through the doughy mix of precompressed in press-box 30
Material, compression piston 31 work once formed 1 sheet material, 1 square bale packing could be formed through multiple continuous compression;Its
The crosswise pushing that the effect of middle precompression chamber 20 is produced when being and volume larger doughy mix is stirred using bent axle material toggling tooth 21
Power is to its preliminary extruding reducing volume so that 31 one stroke of compression piston can compress more materials, reduce compression piston
The 31 work frequency, extends the use service life and cost squeeze of compression piston 31.To reduce cost of manufacture and technology difficulty,
It is integral type structure between the sawtooth 441 and helical blade 44.The direct punching press on helical blade 44 of sawtooth 441 is made.
For the pre-compressed effect for further improving doughy mix in precompression chamber 20, and the integrity of follow-up bale packing;It is described
Trapezoidal balancing weight 22 is provided with precompression chamber 20, between the right-hand member of balancing weight 22 and the first discharging opening 26, gap, counterweight is provided with
Gap is provided between the left end of block 22 and the second discharging opening 41;22 middle setting of balancing weight has moves for bent axle material toggling tooth 21 or so
Dynamic strip hole 221;First through hole 101 and the second through hole 102 are provided with the top of precompression chamber 20, hydraulic pressure are provided with outside fuselage 10 and are stretched
Contracting bar 23, fixed mount 24, connector 25, hydraulically extensible bar 23 are connected with hydraulic mechanism 14, outside hydraulically extensible bar 23 and fuselage 10
It is fixedly connected by fixed mount 24 between wall, the telescopic end of hydraulically extensible bar 23 is fixedly connected with the top of connector 25, is connected
One end of part 25 is fixedly connected through first through hole 101 with the top of balancing weight 22, and the other end of connector 25 is logical through second
Hole 102 is fixedly connected with the top of flashboard 42.
Controlling the flexible of hydraulically extensible bar 23, balancing weight 22 is in liquid for the hydraulic mechanism 14 that there is by 10 script of fuselage
Complete to be lifted or down maneuver in the presence of pressure expansion link 23, the effect of balancing weight 22 is further compressed in precompression chamber 20
Doughy mix so as to which volume further reduces, it is ensured that single reaches maximum into the quality of material of press-box 30, can not only enter
One step reduces the work frequency of compression piston 31, moreover it is possible to further reduce the operating pressure of the compression of compression piston 31, reduces the energy
Consume.In the presence of balancing weight 22 so that have enough cushion spaces in precompression chamber 20, it is ensured that continuous to work.Due to connection
The effect of part 25, balancing weight 22 rise simultaneously or decline with flashboard 42, it is ensured that when balancing weight 22 carries out precompressed to work, and second
Discharging opening 41 is to close, and is not only advantageous to improve pre-compressed effect, and using the second discharging opening 41 shut-in time controlling
Holdup time of the material in conveying chamber 40, and then control material rubs crowded, tear(ing) strength.During to ensure that conveying chamber 40 has enough
Between material is carried out brokenly the actions such as silk, tear and thread, cotton-shaped or fiberous material it is orderly enter into quilt in precompression chamber 20
Precompressed, and ensureing, when precompressed action is started in precompression chamber 20, to avoid interference being produced to precompressed action, conveying chamber 40 must be prohibited
Only again toward the new material of conveying in precompression chamber 20, it is therefore desirable to which the up and down action of balancing weight 22 and the opening and closing of flashboard 42 are needed
Synchronously to carry out, connect balancing weight 22 and flashboard 42 simultaneously using connector 25, then by hydraulically extensible bar 23 and connector 25
Complete above-mentioned action.
To meet the continuous continuous action in press-box 30, in precompression chamber 20, must have that enough presentations are continuous, gradient
The material of distribution;The bottom of the balancing weight 22 is provided with inclined-plane 222, and the angle between inclined-plane 222 and horizontal plane is β, 10 °≤
β≤60 °, the right-hand member cross sectional area of balancing weight 22 are more than the left end cross sectional area of balancing weight 22.The balancing weight 22 is due to which
Near the position of the first discharging opening 26 more than near the position of the second discharging opening 41, leaned on by the compressed material of the balancing weight 22
Density at nearly first discharging opening 26 is more than the density at the second discharging opening 41 so that go out to first in bent axle material toggling tooth 21
During stirring at material mouth 26, promoting material, bent axle material toggling tooth 21 is in hindering that section start (at the second discharging opening 41) is subject to
Power is minimum, beneficial to the material at the second discharging opening 41 is stirred, promoted at the first discharging opening 26;And in precompression chamber 20
It is interior, as the right-hand member cross sectional area of balancing weight 22 is more than the left end cross sectional area of balancing weight 22 so that near the first discharging
Space at mouth 26 is especially advantageous for promotion, the compression of bent axle material toggling tooth 21 less than the space at the second discharging opening 41.
As shown in Figure 7 and Figure 8, Fig. 7 is the structural representation of upper fixed column of the present invention and the first nut, and Fig. 8 is this
Invent the structural representation of the lower fixed column and the second nut.30 exit of the press-box is provided with surge chamber 50, buffering
Room 50 is connected with press-box 30, and the discharge open area of surge chamber 50 is less than 30 discharge area of press-box;It is provided with above fuselage 10
Upper fixed column 15, is provided with lower fixed column 17 below fuselage 10;Flap 51, the tail of flap 51 are provided with above surge chamber 50
Hold the outer wall with press-box 30 to be hinged, above flap 51, be provided with the first spring 52 and the first stud 53, the first stud 53
Bottom is fixedly connected through the first spring 52 with the head end of flap 51, is provided with and matches with the first stud 53 in upper fixed column 15
The first nut 16 for closing, the side of the first nut 16 is fixedly connected with upper fixed column 15, the first stud 53 and the first spring 52 it
Between be provided with gap, the top of the first spring 52 is contacted with the first nut 16, and the bottom of the first spring 52 is contacted with flap 51;
The top of the first stud 53 is provided with the first in command 531, and the first in command 531 is arranged on the top of the first nut 16;Surge chamber 50
Lower section is provided with lower turnover panel 54, and tail end and the outer wall of press-box 30 of lower turnover panel 54 are hinged, and are provided with second below lower turnover panel 54
Spring 55 and the second stud 56, the top of the second stud 56 are fixedly connected through second spring 55 with the head end of lower turnover panel 54, under
The second nut 18 being engaged with the second stud 56 is provided with fixed column 17, the side of the second nut 18 is solid with lower fixed column 17
It is fixed to connect, gap is provided between the second stud 56 and second spring 55, the top of second spring 55 is contacted with lower turnover panel 54, the
The bottom of two springs 55 is contacted with the second nut 18;The bottom of the second stud 56 is provided with the second in command 561, and the second in command 561
It is arranged on the lower section of the second nut 18.
The compression process of material is carried out in press-box 30, and compression piston 31 is by into the precompressed material in press-box 30
Press-box 30 is pushed to out by compression, material is compressed and along with the propulsion of compression piston 31, and material enters surge chamber 50, by
30 discharge area of press-box is less than in the discharge open area of surge chamber 50, with the advance of compression piston 31, material and surge chamber
Frictional force between 50 locular wall increases therewith, and the compression stress of compression piston 31 also increases therewith, and the material for being compressed receives percent consolidation
Increase.With the propulsion of lower a pile material, front a pile material reach one end distance in the surge chamber 50, when reaching in fuselage 10
During the length of ratchet setting, the knotting system acting in fuselage 10 carries out knotting action of threading a needle, and completes the making for packing, bale packing
Released from surge chamber 50 by subsequent material, define a product.
As with density is packed made by the baler greatly, compression degree is high, and internal stress is big, with the material for being compressed
Constantly move ahead in surge chamber 50, the frictional force between its locular wall with surge chamber 50 is continuously increased, in knotting system for bundling
Bundle rope constantly move with material, due to the first spring 52 and the cushioning effect of second spring 55, eliminate bale packing with bale packing
Between and bale packing and 50 wall of surge chamber between power friction power, it is to avoid bundle rope be pulled off, but also can solve organic type by
The big technological deficiency of power consumption caused by resistance is big, and eliminate knot doming effect.
Flap 51 is rotated up by rotating the first in command 531, increases the discharge open area of surge chamber 50, on
Angle between 30 inwall of turnover panel 51 and press-box increases therewith so that the resistance that material advances in surge chamber 50 is reduced, and is come
Meet the bundling demand of the big straw of internal stress;Conversely, causing flap 51 to rotate down to adjust by the rotation first in command 531
It is whole, meet the bundling demand of the little straw of internal stress.In the same manner, lower turnover panel 54 is turned downwards by rotating the second in command 561
It is dynamic, increase the discharge open area of surge chamber 50, the angle between 30 inwall of lower turnover panel 54 and press-box increases therewith so that thing
Expect that the resistance advanced in surge chamber 50 is reduced, meet the bundling demand of the big straw of internal stress;Conversely, by rotating second
Handle 561 causes lower turnover panel 54 to be rotated up adjusting, and meets the bundling demand of the little straw of internal stress, is suitable to corn stalk
Stalk, wheat straw, Caulis et Folium Oryzae, the extruding bundling of herbage, applied range.
Abnormal damage to avoid the equipment such as compression piston 31, the first spring 52, second spring 55 causes surge chamber 50
Discharge open area is uncontrolled or unlimited expansion;Retreat stop block 57, upper retreat stop block 57 are additionally provided with fixed post 15
It is fixedly connected with upper fixed column 15, upper retreat stop block 57 is located at the lower section of place straight line at the top of press-box 30;The lower fixed column 17
On be additionally provided with lower retreat stop block 58, lower retreat stop block 58 is fixedly connected with lower fixed column 17, lower retreat stop block 58 be located at 30 bottom of press-box
The top of portion place straight line.As upper retreat stop block 57 is located at the lower section of place straight line at the top of press-box 30 so that when flap 51
When going to the stroke of maximum, between 30 inwall of flap 51 and press-box, there is certain angle;It is located at plus lower retreat stop block 58
The top of 30 bottom place straight line of press-box so that when turnover panel 54 goes to the stroke of maximum instantly, lower turnover panel 54 and press-box 30
There is certain angle between inwall, it is ensured that surge chamber 50 remains the similar pyramidal structure of " import is big, export little ",
Meet material compression, bundling demand.
Material (such as straw) is broken into into thread, cotton-shaped or fibrous effect further to improve scraper 45;Such as Fig. 6 institutes
Show, Fig. 6 is blade construction schematic diagram of the present invention.The scraper 45 includes handle of a knife 451 and cutter head 452, handle of a knife 451 and conveying
Angle between the side wall of room 40 is α, and 0 ° of < α≤8 ° is mutually perpendicular between cutter head 452 and handle of a knife 451, the tail end of cutter head 452
It is fixedly connected with the tail end of handle of a knife 451.0 ° of < α≤8 ° and between cutter head 452 and handle of a knife 451 it is orthogonal effect be to enter one
Step reduces warp-wise resistance of the material on scraper 45, at utmost avoids material from being cut off by scraper 45, and reduces material in traveling
During resistance, it is to avoid cause most of material to be cut off as running resistance is excessive so that material be in comminution, comminution
Excessive material can cause subsequently to pack occurs material leakage in transportation, fugitive defect.The head end of the cutter head 452 is provided with
Triangle point of a knife 453, is integral type structure between point of a knife 453 and cutter head 452.Point of a knife 453 not only strengthen 45 broadwise of scraper tear,
Broken silk effect, improves the broken silk of material, the conversion ratio of tear, and integral structure is easy to processing and fabricating.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.