CN105513863A - Automation equipment for assembling button switch - Google Patents
Automation equipment for assembling button switch Download PDFInfo
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- CN105513863A CN105513863A CN201610080248.2A CN201610080248A CN105513863A CN 105513863 A CN105513863 A CN 105513863A CN 201610080248 A CN201610080248 A CN 201610080248A CN 105513863 A CN105513863 A CN 105513863A
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- spring
- assembling
- button
- upper cover
- finished product
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
Abstract
The invention provides automation equipment for assembling a button switch. The automation equipment comprises a rack and a material channel arranged on the rack. The material channel is sequentially provided with a lower cover assembling station, a button assembling station, a button embedded body assembling station, a static conducting strip assembling station, a dynamic conducting strip assembling station and a spring and upper cover assembling station. The automation equipment is characterized by further comprising feeding rails which are sequentially arranged in the material channel and move in a cycled mode back and forth, a lower cover feeding and assembling mechanism, a button feeding and assembling mechanism, a button embedded body feeding and assembling mechanism, a static conducting strip feeding and assembling mechanism, a dynamic conducting strip feeding and assembling mechanism, a spring and upper cover feeding and assembling mechanism and a unit static conducting strip cutting and separating mechanism. According to the automation equipment, all components of the button switch are conveyed to the corresponding assembling stations and assembled through the corresponding assembling mechanisms, a finished product of the button switch is finally formed, the whole automation assembling equipment is reasonable in structural design and high in assembling efficiency, production cost of products is lowered, and product quality is further improved.
Description
Technical field
The present invention relates to a kind of automation equipment for assembling push-button switch.
Background technology
Push-button switch is generally made up of parts such as shell, button, back-moving spring, fixed contact and armature contacts, during use, touch the button gently, button drives moving contact to move, make moving contact be connected with fixed contact or disconnect mutually, back-moving spring is compressed, after release button simultaneously, back-moving spring resets and drives moving contact to reset simultaneously, makes moving contact get back to initial condition.This push-button switch is widely used in electronics and electric equipment products owing to having little, the lightweight advantage of volume.At present, the assembling of push-button switch mainly completes by hand, by workman, the parts such as shell, button, back-moving spring, fixed contact and armature contact are assembled together, not only labour intensity is large for manual assembly mode, production efficiency is low, and the quality of push-button switch depends on the skills involved in the labour of assembling workman to a great extent, even masterful technique workman, the stability of product quality and consistency are also difficult to obtain Reliable guarantee, thus, the mode of manual assembly push-button switch can not meet the needs of production development far away.
In order to solve the problem existing for manual assembly, also some automatic push-button switch kludges have been there are in the market, if the patent No. is " Novel light contact switch assembling machine " disclosed in the Chinese invention patent of ZL201010594240.0 (Authorization Notice No. is CN102097237B), this Novel light contact switch assembling machine comprises body and is arranged on mechanical arm assembly, the feeding material component on body, also comprise and be successively set on large rolling disc assembly on body and little rolling disc assembly, large rolling disc assembly is also provided with and holds down assembly; Mechanical arm assembly is for being placed on the relevant position on large rolling disc assembly successively by the body on feeding material component, shell fragment, and the relevant position button on feeding material component, iron plate be placed on successively on little rolling disc assembly, and the button on little rolling disc, iron plate are assembled to successively on the shell fragment of large rolling disc, hold down assembly and the body be placed on large rolling disc assembly, shell fragment, button, iron plate compressed successively, and above-mentioned each assembly is connected with governor circuit and is controlled by it.And for example the patent No. is " a kind of automatic light-touch switch assembling machine " disclosed in the Chinese utility model patent of ZL201020672210.2 (Authorization Notice No. is CN201956227U), it comprises body, body is provided with reed assembling device, button assembling device, cover plate assembling device and by the body of touch-switch, reed, button and cover plate are sent to the pay-off of assembling station respectively, body pay-off comprises body vibrating disk and bulk transport track, reed pay-off, button pay-off and cover plate pay-off transmit body direction along bulk transport track and set gradually, reed assembling device is located at bulk transport track end and is connected with reed pay-off, button assembling device and cover plate assembling device are located between button pay-off and cover plate pay-off, and button assembling device connects with button pay-off, cover plate assembling device connects with cover plate pay-off, and above-mentioned all devices are all connected with control device and controlled device controls.
Although, traditional hand assembled mode is replaced to assemble push-button switch by above-mentioned automatic assembling mode, not only can greatly enhance productivity, save labour cost, and stability and the consistency of product quality can also be ensured, but each push-button switch automatic assembling of the prior art is generally also only applicable to the push-button switch assembling ad hoc structure.Ratio is if any so a kind of push-button switch, as shown in figs 20 and 21, this push-button switch a comprises in inlay a3 in lower cover a1, button a2, button, quiet conducting strip a4, moving conductive sheet a5 and spring a6 and upper cover a7, button a2 loads in lower cover a1 from top to bottom, in button, inlay loads in button from top to bottom, quiet conducting strip and moving conductive sheet are arranged on the upper surface of lower cover successively, spring loads upper cover from bottom to top and upper cover is upwards exposed in the upper end of spring, in button, the lower end of spring is inserted in the upper end of inlay, and the bottom of upper cover is connected with the top phase inserting of upper cover.At present, still manual assembly is adopted for above-mentioned push-button switch, commercially also there is no the equipment that can carry out assembling automatically to this push-button switch.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned prior art present situation, provides a kind of rational in infrastructure, automation equipment for assembling push-button switch that efficiency of assembling is high.
The present invention solves the problems of the technologies described above adopted technical scheme: this is used for the automation equipment of assembling push-button switch, include frame and be located at this frame Shang Liao road, described material road is formed inlay assembling station, quiet conducting strip assembling station, moving conductive sheet assembling station and spring and upper cover assembling station successively in the lower cover assembling station of push-button switch, button assembling station, button, has characterized by further comprising:
Multiple feeding rail, is used for transporting the following semi-finished product of the push-button switch in automatic assembling process, and described feeding rail is sequentially arranged in shuttling movement before and after in described material road and Neng Yanliao road;
Lower cover feeding assemble mechanism, is assembled in the feeding rail moving to lower cover assembling station place by the lower cover of requirement on above-mentioned feeding rail;
Button feeding assemble mechanism, the button of requirement on above-mentioned feeding rail is delivered to described button assembling station place, and the button of this requirement is assembled in the lower cover on the feeding rail moving to button assembling station place, to form the first semi-finished product of push-button switch;
Inlay feeding assemble mechanism in button, inlay in the button of requirement on above-mentioned feeding rail is delivered to inlay assembling station place in described button, and inlay in the button of this requirement is assembled to move to the assembling of inlay in button station place above-mentioned first semi-finished product on, to form the second semi-finished product of push-button switch;
Quiet conductive strips, are wound on the first rotating disk;
Quiet conducting strip feeding assemble mechanism, quiet conductive strips traction is assembled station to quiet conducting strip and cuts into the quiet conductive strips of unit, the quiet conducting strip number of the quiet conductive strips of unit is corresponding with the number of the lower cover on each feeding rail, the quiet conductive strips of unit after cut-out fall into move to quiet conducting strip assembling station above-mentioned second semi-finished product on, to form the 3rd semi-finished product of push-button switch;
Moving conductive band, is wound on the second rotating disk;
Moving conductive sheet feeding assemble mechanism, moving conductive band is drawn and cuts into moving conductive sheet, and the moving conductive sheet of requirement on above-mentioned feeding rail is assembled to move to moving conductive sheet assembling station place above-mentioned 3rd semi-finished product on, to form the 4th semi-finished product of push-button switch;
Spring and upper cover feeding assemble mechanism, the spring of requirement on above-mentioned feeding rail and upper cover are delivered to spring and upper cover assembling station place, and described spring is assembled in corresponding upper cover, and and then the above-mentioned upper cover being equipped with spring is assembled on above-mentioned 4th semi-finished product, to form the 5th semi-finished product of push-button switch; And
The quiet conducting strip of unit cuts off separating mechanism, is used for excising the clout outside the quiet conductive strips of unit and the quiet conducting strip on the quiet conductive strips of separative element, and then makes above-mentioned 5th semi-finished product on feeding rail be separated into independently push-button switch finished product.
Described quiet conducting strip feeding assemble mechanism can adopt various structures, preferably, described quiet conducting strip feeding assemble mechanism includes quiet conducting strip draw-gear and quiet conducting strip shearing device, described quiet conducting strip draw-gear comprises the first elevating translational assembly and under the first elevating translational Component driver, makes the planker of translation and elevating movement, described planker is positioned at the top of the quiet conductive strips fallen on feeding rail, be fixed with in the bottom of described planker and can insert in quiet conductive strips to be with sound conductive strips to the pull needle of quiet conducting strip assembling station movement, the above-mentioned quiet conductive strips having moved to quiet conducting strip assembling station are cut into the quiet conductive strips of described unit by described quiet conducting strip shearing device.
Described moving conductive sheet feeding assemble mechanism can adopt various structures, preferably, described moving conductive sheet feeding assemble mechanism comprises moving conductive sheet draw-gear, moving conductive sheet shearing device and moving conductive sheet assembling device, described moving conductive sheet draw-gear and moving conductive sheet shearing device are disposed adjacent and are located at the side in described material road, described moving conductive on chip equipped be arranged in described material road opposite side and just to described shearing device, described moving conductive sheet draw-gear draws described moving conductive and brings to moving conductive sheet draw-gear, the moving conductive band transported is cut into the moving conductive sheet needed for assembling by described moving conductive sheet shearing device, above-mentioned moving conductive sheet is delivered to moving conductive sheet assembly station place and is assembled on the 3rd described semi-finished product by described moving conductive sheet assembling device.
Further preferably, described moving conductive sheet draw-gear comprises the second elevating translational assembly and is arranged on the towing plate on the second elevating translational assembly, upper mounted plate and bottom plate is fixed with in the side in described material road, moving conductive band to be drawn passes from the gap between fixed plate and bottom plate, described upper mounted plate has the bar hole arranged along moving conductive band lead, described towing plate is fixed with and is passed down through described bar hole and the draw bar be inserted in moving conductive band.
In order to avoid moving conductive sheet produces the phenomenon that drops in assembling process, described moving conductive sheet assembling device comprises the 3rd elevating translational assembly and is arranged on the moving conductive sheet pick-up component on the 3rd elevating translational assembly, described moving conductive sheet pick-up component comprises hollow suction tube and is fixed on this hollow suction tube lower end also can through the contact pin of moving conductive sheet, the lower surface of described hollow suction tube forms the annular table terrace being centered around contact pin periphery, and described annular table terrace has the through hole connected with the endoporus of described hollow suction tube.Like this, moving conductive sheet can be held by hollow suction tube all the time in assembling process, thus improves the reliability of assembling.
Described spring and upper cover feed mechanism can various structures, preferably, described spring and upper cover feeding assemble mechanism comprise spring conveying device, upper cover conveying device, ejection device and upper cover grabbing device on spring, described spring conveying device and upper cover conveying device are used for carrying ejection device on spring and upper cover to spring respectively, described upper cover grabbing device is used for capturing the above-mentioned upper cover being delivered to ejection device on spring, on described spring, ejection device is used for the above-mentioned spring carried to head in above-mentioned upper cover, described upper cover conveying device includes the delivery board be connected mutually with ejection device on spring, bar-shaped trough is had along the throughput direction of upper cover at the upper surface of described delivery board, have in the bottom of described bar-shaped trough arrange along upper cover throughput direction and be used for the location notch that embeds for the reference column bottom upper cover.
In order to avoid upper cover crawled after rotate, described upper cover grabbing device includes driving mechanism and is arranged on the arm pawl of driving mechanism drive end, the bottom of described arm pawl has the draw-in groove that the top for described upper cover embeds, and is formed suitable with the plane limited wall stoping upper cover to rotate with the planar structure of upper cover top outer at the madial wall of described draw-in groove.
Described spring conveying device comprises:
Bracing frame;
Holder, is fixed on above-mentioned bracing frame;
Spring conveying pipeline, is located at the top of above-mentioned holder;
Spring splicing block, is arranged on above-mentioned holder, and spring splicing block has the longitudinal through hole fallen for the spring in spring conveying pipeline;
First drives cylinder, drives above-mentioned spring splicing block to move around along horizontal direction in holder, and makes spring splicing block can move on described spring ejection device place or remove from ejection device on spring;
Spring lower baffle plate, is horizontally set on the top of above-mentioned spring splicing block, leaves the distance of vertically arranging for two springs between spring lower baffle plate and the lower port of described spring conveying pipeline;
Second drives cylinder, drives above-mentioned spring lower baffle move around and make spring lower baffle plate shelter from described longitudinal through hole or remove directly over this longitudinal through hole;
Pilot pin, is horizontally set on the top of described spring lower baffle; And
3rd drives cylinder, drives above-mentioned pilot pin to move around and makes pilot pin can insert in the firm spring fallen from spring conveying pipeline or remove in this spring.
Further preferably, this automation equipment being used for assembling push-button switch also includes finished product examination electro-detection mechanism, and this finished product examination electro-detection mechanism comprises:
First vertically drives cylinder, a push rod can be driven to move up and press to move to the button that finished product tries the push-button switch of electro-detection station;
Examination electro-detection module, has opposite polarity first conductive pin and the second conductive pin, and the radical of described first conductive pin is identical with the number that feeding finished product tries the 5th half-finished moving conductive sheet on the feeding rail of electro-detection station, and the second described conductive pin is one; And
Second vertically drives cylinder, described examination electro-detection module can be driven to move down, and the first conductive pin moved down is connected with the conductive contact inside the quiet conductive strips of the 5th half-finished unit, and the second conductive pin moved down is connected with the outside clout part of the quiet conductive strips of the 5th half-finished unit.
Further preferably, this automation equipment being used for assembling push-button switch also includes bad part eject mechanism and non-defective unit grasping mechanism, the 5th semi-finished product after described finished product examination electro-detection mechanism is detected are transported to the quiet conducting strip of described unit and cut off separating mechanism and be cut into described push-button switch finished product, described push-button switch finished product is transported to described bad part eject mechanism, bad part eject after the detection of described finished product examination electro-detection mechanism goes out outside feeding rail by described bad part eject mechanism, the feeding rail having eliminated substandard products is transported to non-defective unit grasping mechanism place, described non-defective unit grasping mechanism captures non-defective unit on this feeding rail to outside feeding rail.
Compared with prior art, the invention has the advantages that: this automation equipment being used for assembling push-button switch is formed with lower cover assembling station successively along material road, button assembling station, inlay assembling station in button, quiet conducting strip assembling station, moving conductive sheet is assembled station and spring and upper cover and is assembled station, and each assembly of push-button switch is delivered to respectively on each self-corresponding assembling station and assembles successively, and final formation push-button switch finished product, the reasonable in design of whole automatic assembly equipment, efficiency of assembling is high, not only reduce the production cost of product, and effectively improve product quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of each assemble mechanism of the embodiment of the present invention;
Fig. 3 is the enlarged diagram of part A in Fig. 2;
Fig. 4 is the structural representation of the quiet conducting strip feeding assemble mechanism of the embodiment of the present invention;
Fig. 5 is the structural representation after removing planker and cutter in Fig. 4;
Fig. 6 is the structural representation of the quiet conducting strip of unit of the embodiment of the present invention;
Fig. 7 is the structural representation of the moving conductive sheet feeding assemble mechanism of the embodiment of the present invention;
Fig. 8 is the enlarged diagram of part B in Fig. 7;
Fig. 9 is the enlarged diagram of C part in Fig. 7;
Figure 10 is the structural representation of the moving conductive sheet pick-up component of the embodiment of the present invention;
Figure 11 is the cutaway view of the sheet of moving conductive shown in Figure 10 pick-up component;
Figure 12 is the spring of the embodiment of the present invention and the structural representation of upper cover feeding assemble mechanism;
Figure 13 removes the structural representation after members for spring shown in Figure 12 and upper cover feeding assemble mechanism;
Figure 14 is the enlarged diagram of D part in Figure 13;
Figure 15 is the structural representation that the present invention executes the spring conveying device of example;
Figure 16 is the structural representation of the delivery board of the upper cover conveying device of the embodiment of the present invention;
Figure 17 is the structural representation of the arm pawl of the upper cover grabbing device of the embodiment of the present invention;
Figure 18 is the structural representation of the upper cover of the embodiment of the present invention;
Figure 19 is the structural representation of the finished product examination electro-detection mechanism of the embodiment of the present invention;
Figure 20 is the structural representation of the push-button switch of the embodiment of the present invention;
Figure 21 is the perspective exploded view of push-button switch shown in Figure 20.
Embodiment
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1 to Figure 3, comprising frame 1 for the automation equipment of assembling push-button switch and being arranged on frame 1 Shang Liao road 2 in the present embodiment, be formed with inlay assembling station, quiet conducting strip assembling station, moving conductive sheet assembling station and spring and upper cover assembling station in the lower cover assembling station of push-button switch, button assembling station, button successively along the length direction in material road 2, finished product examination electro-detection station, the quiet conducting strip of unit cut off separation station, bad part eject station and non-defective unit and capture station.Accordingly, this automation equipment comprises inlay feeding assemble mechanism 30 in lower cover feeding assemble mechanism 10, button feeding assemble mechanism 20, button, quiet conducting strip feeding assemble mechanism 40, moving conductive sheet feeding assemble mechanism 50, spring and upper cover feeding assemble mechanism 60, finished product examination electro-detection mechanism 80, unit quiet conducting strip cut-out separating mechanism 70, bad part eject mechanism 90 and non-defective unit grasping mechanism 91 successively along material road, said mechanism is all connected with the control device of equipment and controlled device controls.In addition, quiet conductive strips 4 are wound on the first rotating disk 11, and moving conductive band 5 is wound on the second rotating disk 12, and the first rotating disk 11 and the second rotating disk 12 are all positioned at the top of frame 1.
In material road 2, be arranged in sequence with multiple feeding rail 3, feeding rail is shuttling movement before and after the effect Xia Nengyanliao road 2 of discharge mechanism, and feeding rail 3 is used for the semi-finished product of the push-button switch transported in automatic assembling process and finished product.This discharge mechanism is the conventional structure in existing push-button switch assembly equipment, does not launch to describe at this.In addition, in the present embodiment, feeding rail 3 has two installing holes 31, namely a feeding rail can load two push-button switches.
Lower cover feeding assemble mechanism 10 is used for two lower cover a1 required on a feeding rail 3 to be assembled in the feeding rail 3 moving to lower cover assembling station place, lower cover feeding assemble mechanism comprises lower cover conveying device and lower cover grabbing device, this lower cover conveying device and lower cover grabbing device are existing conventional design, do not launch to describe at this.
Button feeding assemble mechanism 20 is used for two button a2 required on a feeding rail 3 being delivered to button assembling station place, and these two button a2 are assembled in the lower cover a1 on the feeding rail moving to button assembling station place, to form the first semi-finished product (not shown) of push-button switch.Button feeding assemble mechanism in the present embodiment is existing conventional design, does not launch to describe at this.
In button, inlay feeding assemble mechanism 30 is used for inlay a3 in the button of required two on a feeding rail 3 being delivered to inlay assembling station place in button, and inlay a3 in this this two buttons is assembled to move to inlay assembling station place in button above-mentioned first semi-finished product on, to form the second semi-finished product b2 of push-button switch.In button in the present embodiment, inlay feeding assemble mechanism 30 is existing conventional design, does not launch to describe at this.
As shown in Figures 4 to 6, quiet conducting strip feeding assemble mechanism 40 in the present embodiment includes quiet conducting strip draw-gear 41 and quiet conducting strip shearing device 42, quiet conducting strip draw-gear 41 comprises the first elevating translational assembly 411 and under the first elevating translational Component driver, makes the planker 412 of translation and elevating movement, planker 412 is positioned at the top of the quiet conductive strips 4 fallen on feeding rail 3, be fixed with in the bottom of planker 412 and can insert in quiet conductive strips 4 to be with sound conductive strips to the pull needle 413 of quiet conducting strip assembling station movement, the above-mentioned quiet conductive strips 4 having moved to quiet conducting strip assembling station are cut into the quiet conductive strips 400 of described unit by the cutter 421 of quiet conducting strip shearing device 42.In the present embodiment, the quiet conducting strip of unit includes two quiet conducting strip a4, the quiet conductive strips of the unit after cut-out 400 naturally fall into moved to quiet conducting strip assembling station above-mentioned second semi-finished product b2 on, to form the 3rd semi-finished product b3 of push-button switch.
As shown in Fig. 7 to Figure 11, moving conductive sheet feeding assemble mechanism 50 in the present embodiment comprises moving conductive sheet draw-gear 51, moving conductive sheet shearing device 52 and moving conductive sheet assembling device 53, moving conductive sheet draw-gear 51 and moving conductive sheet shearing device 52 are disposed adjacent and are located at the side in material road 2, moving conductive sheet assembling device 53 is located at the opposite side in material road 2 also just to moving conductive sheet shearing device 52, moving conductive sheet draw-gear 51 draws moving conductive band 5 to moving conductive sheet draw-gear 51, the moving conductive band 5 transported is cut into the moving conductive sheet a5 needed for assembling by moving conductive sheet shearing device 52, above-mentioned moving conductive sheet a5 is delivered to moving conductive sheet assembly station place and is assembled on the 3rd described semi-finished product b3 by moving conductive sheet assembling device 53, to form the 4th semi-finished product b4 of push-button switch.
Wherein, the towing plate 512 that moving conductive sheet draw-gear 51 comprises the second elevating translational assembly 511 and is arranged on the second elevating translational assembly, upper mounted plate 513 and bottom plate 514 is fixed with in the side in material road 2, moving conductive band 5 to be drawn passes from the gap between upper mounted plate 513 and bottom plate 514, upper mounted plate 513 has the bar hole 515 arranged along moving conductive band 5 lead, towing plate 512 is fixed with and is passed down through bar hole 515 and the draw bar 516 be inserted in moving conductive band 5.
The moving conductive sheet pick-up component 532 that moving conductive sheet assembling device 53 comprises the 3rd elevating translational assembly 531 and is arranged on the 3rd elevating translational assembly, moving conductive sheet pick-up component 532 comprises hollow suction tube 533 and contact pin 534, hollow suction tube 533 and contact pin 534 are all vertically arranged, contact pin 534 is fixed on the lower end of hollow suction tube 533 and the lower end of contact pin 534 exposes to the bottom of hollow suction tube 533, in the present embodiment, moving conductive sheet a5 is annular, can insert in moving conductive sheet a5 after contact pin 534 moves down.In addition, the lower surface of hollow suction tube 533 forms the annular table terrace 535 being centered around contact pin 534 periphery, annular table terrace 535 has the through hole 536 connected with the inner chamber of hollow suction tube, in the present embodiment, through hole 536 has four and circumferencial direction interval along annular table terrace 535 is uniformly distributed.After adopting above-mentioned moving conductive sheet grabbing assembly, through hole 536 can the anchor ring of corresponding moving conductive sheet a5, during work, after moving conductive sheet a5 pick-up component coordinates with external air source, moving conductive sheet a5 can be held like a cork, and the phenomenon that moving conductive sheet a5 drops can not be produced in moving process.
The first elevating translational assembly 411, second elevating translational assembly 511 in the present embodiment and the 3rd elevating translational assembly 531 are existing conventional design, no longer launch to describe at this.
As shown in Figure 12 to Figure 18, spring and the upper cover assemble mechanism 60 of the push-button switch in the present embodiment include spring conveying device 61, upper cover conveying device 62, the device such as ejection device 63 and upper cover grabbing device 64 on spring, spring conveying device 61 and upper cover conveying device 62 are used for carrying ejection device 63 on spring a6 and upper cover a7 to spring respectively, upper cover grabbing device 64 is used for capturing the above-mentioned upper cover a7 being delivered to ejection device 63 on spring, on spring, ejection device 63 is used for the above-mentioned spring a6 carried to head in above-mentioned upper cover a7, said apparatus cooperating realizes the automatic Composition of spring and upper cover.
Particularly, spring conveying device 61 comprises bracing frame 611, holder 612, spring conveying pipeline 613, spring splicing block 614, first driving cylinder 615, spring lower baffle plate 616, second driving cylinder 617, pilot pin 618 and the 3rd driving cylinder 619.Wherein, holder 612 is fixed on bracing frame 611, spring conveying pipeline 613 is located at the top of holder 612, and spring splicing block 614 is arranged on holder 612, and spring splicing block 614 has the longitudinal through hole 620 fallen for the spring in spring conveying pipeline 613.First drives cylinder 615 driving spring splicing block 614 to move around along horizontal direction in holder 612, and like this, spring splicing block 614 can to move on spring ejection device 63 place or remove from ejection device on spring 63.Spring lower baffle plate 616 is horizontally set on the top of spring splicing block 614, the distance of vertically arranging for two spring a6 is left between spring lower baffle plate 616 and the lower port of spring conveying pipeline 613, second drives cylinder 617 driving spring lower baffle 616 to move around, like this, spring lower baffle plate 616 can shelter from longitudinal through hole 620 or remove directly over this longitudinal through hole 620.Pilot pin 618 is horizontally set on the top of spring lower baffle 616, and the 3rd drives cylinder 619 to drive pilot pin 618 to move around, and such pilot pin can be inserted in the spring a6 that just falls from spring conveying pipeline 613 or remove in this spring a6.
When this spring conveying device 61 works, driven the cooperation of cylinder by above-mentioned three, spring a6 can be made to fall from spring conveying pipeline 613 smoothly and carry to ejection device spring 63 successively.Particularly, under driving cylinder 615 to drive first, when spring splicing block 614 move to prepare splicing immediately below spring conveying pipeline 613 time, second drives cylinder 617 driving spring lower baffle plate 616 to remove above longitudinal through hole 620 of spring splicing block 614, now, below in two springs between spring lower baffle plate 616 and spring conveying pipeline 613, a spring a6 falls in longitudinal through hole 620; When spring splicing block 614 is removed to ejection device on spring 63 place, spring lower baffle plate 616 oppositely moves to above holder 612, now, that spring a6 above in two springs of pilot pin 618 under the driving of the 3rd driving cylinder 619 between retracting spring lower baffle plate 616 and spring conveying pipeline 613, this spring a6 is moved downward to after on spring lower baffle plate 616, to fall next spring a6 from spring conveying pipeline 613, the spring a6 that this has just fallen after oppositely moving by pilot pin 618 sticks in, to get back to initial condition.The present embodiment pilot pin 618 instead of the spring overhead gage in existing spring conveying device, pilot pin 618 can match with spring better, guaranteeing insert in spring smoothly when needing to stop the spring in spring conveying pipeline 613 to fall, working more reliable.
Upper cover conveying device 62 involving vibrations dish, delivery board 621 and cover plate 624, delivery board 621 is engaged on vibrating disk and spring between ejection device 63, and cover plate 624 is located on delivery board 621, and cover plate 624 can be used for protecting the upper cover a7 on delivery board 621.Bar-shaped trough 622 is had along the throughput direction of upper cover at the upper surface of delivery board 621, the location notch 623 arranged along upper cover throughput direction is had in the bottom of bar-shaped trough 622, the bottom of upper cover a7 is provided with the two reference column a71 be oppositely arranged in a circumferential direction, when two reference column a71 embed after in location notch 623, upper cover can be avoided to rotate in course of conveying, thus guarantee that the conveying orientation of upper cover remains unchanged.In addition, cover plate 624 has the observation window 625 of bar shaped, observation window 625 is positioned at directly over the bar-shaped trough 622 of delivery board, can observe the conveying situation of upper cover a7 in delivery board 621 by observation window 625.
On spring, ejection device 63 comprises top gas cylinder 631 and is arranged on the thimble 632 of top gas cylinder drive end, thimble 632 moves up and down under the driving of upper top gas cylinder 631, thimble 632 up pushes up the spring a6 moving to ejection device 63 on spring to be headed into and moves in the upper cover a7 of ejection device on spring, on spring, the concrete structure of ejection device 63 is identical with ejection device on spring of the prior art with operation principle, does not launch to describe at this.
Upper cover grabbing device 64 comprises driving mechanism 641 and is arranged on the arm pawl 642 of driving mechanism drive end, the bottom of arm pawl 642 has the draw-in groove 643 that the top for upper cover embeds, both sides due to the top of upper cover a7 form the flat position design with planar structure a72, rotate after upper cover arm pawl 642 captures, be formed with the plane limited wall 644 suitable with the planar structure a72 of upper tops both sides at the madial wall of draw-in groove 643.The driving mechanism 641 of this upper cover grabbing device is conventional structure, does not launch to describe at this.
The spring of this push-button switch and the course of work of upper cover assemble mechanism as follows:
First, make the spring fallen from spring conveying pipeline 613 can successively to ejection device on spring 63 by spring conveying device 61, meanwhile, upper cover conveying device 62 carries ejection device 63 place on upper cover to spring; Then, upper cover grabbing device 64 is caught and is delivered to the upper cover at ejection device place on spring with spring simultaneously; Again, on spring, ejection device 63 upwards pushes up spring, makes spring load in corresponding upper cover; Finally, upper cover grabbing device 64 catches the upper cover being equipped with spring on material road 2, and is installed on the 4th semi-finished product b4 of the push-button switch in material road 2, to form the 5th semi-finished product b5 of push-button switch.
As shown in figure 19, finished product examination electro-detection mechanism 80 in the present embodiment comprises the first vertical driving cylinder 81, examination electro-detection module 82 and second vertically drives cylinder 83, first vertical driving cylinder 81 to drive a push rod 84 to move up and presses the button a2 of the push-button switch moving to finished product examination electro-detection station; Examination electro-detection module 82 has opposite polarity first conductive pin and the second conductive pin, first conductive pin has two, namely its radical is identical with the number that feeding finished product tries the 5th half-finished moving conductive sheet a5 on the feeding rail 3 of electro-detection station, and the second conductive pin is one; Second vertically drives cylinder 83 that examination electro-detection module 82 can be driven to move down.During detection, the first conductive pin moved down is connected with the conductive contact a41 inside the quiet conductive strips 400 of the unit of the 5th semi-finished product b5, and the second conductive pin moved down is connected with the outside clout part 401 of the quiet conductive strips 400 of the unit of the 5th semi-finished product b5.
As shown in Figure 2, this automation equipment being used for assembling push-button switch also includes the quiet conducting strip of unit and cuts off separating mechanism 70, bad part eject mechanism 90 and non-defective unit grasping mechanism 91, during work, the 5th semi-finished product b5 after finished product examination electro-detection mechanism 80 is detected is transported to the quiet conducting strip of unit and cuts off separating mechanism 70 and be cut into push-button switch finished product a, push-button switch finished product a is transported to bad part eject mechanism 90, bad part eject mechanism 90 by through finished product examination electro-detection mechanism 80 detect after bad part eject go out outside feeding rail 3, the feeding rail having eliminated substandard products is transported to non-defective unit grasping mechanism 91 place, non-defective unit grasping mechanism 91 captures non-defective unit on this feeding rail to outside feeding rail 3.Bad part eject mechanism 90 in the present embodiment and the concrete structure of non-defective unit grasping mechanism 91 are existing conventional design, do not launch to describe at this.
The foregoing is only the preferred embodiment of the present invention; should be understood that; for those of ordinary skills; do not departing under principle prerequisite of the present invention; multiple remodeling or improvement can be carried out to the present invention; such as push-button switch so assembly is not limited to two assembles simultaneously; the assembly of such as each push-button switch can adopt the mode to the push rod releasing cylinder pushes away to carry out feeding again; also can produce negative pressure by vacuum generator and carry out suction, these are all regarded as within protection scope of the present invention.
Claims (10)
1. one kind for assembling the automation equipment of push-button switch, include frame (1) and be located at this frame Shang Liao road (2), described material road (2) is formed inlay assembling station, quiet conducting strip assembling station, moving conductive sheet assembling station and spring and upper cover assembling station successively in the lower cover assembling station of push-button switch, button assembling station, button, has characterized by further comprising:
Multiple feeding rail (3), is used for transporting the following semi-finished product of the push-button switch in automatic assembling process, and described feeding rail (3) to be sequentially arranged in described material road (2) and shuttling movement before and after Neng Yanliao road;
Lower cover feeding assemble mechanism (10), is assembled in the feeding rail (3) moving to lower cover assembling station place by the lower cover (a1) of upper for above-mentioned feeding rail (3) requirement;
Button feeding assemble mechanism (20), the button of upper for above-mentioned feeding rail (3) requirement is delivered to described button assembling station place, and the button (a2) of this requirement is assembled in the lower cover (a1) on the feeding rail moving to button assembling station place, to form the first semi-finished product of push-button switch;
Inlay feeding assemble mechanism (30) in button, inlay (a3) in the button of upper for above-mentioned feeding rail (3) requirement is delivered to inlay assembling station place in described button, and inlay in the button of this requirement is assembled to move to the assembling of inlay in button station place above-mentioned first semi-finished product on, to form second semi-finished product (b2) of push-button switch;
Quiet conductive strips (4), are wound on the first rotating disk (11);
Quiet conducting strip feeding assemble mechanism (40), quiet conductive strips (4) traction is assembled station to quiet conducting strip and cuts into the quiet conductive strips of unit (400), quiet conducting strip (a4) number of the quiet conductive strips of unit (400) is corresponding with the number of the lower cover on each feeding rail (3), the quiet conductive strips of unit after cut-out (400) fall into move to quiet conducting strip assembling station above-mentioned second semi-finished product (b2) on, to form the 3rd semi-finished product (b3) of push-button switch;
Moving conductive band (5), is wound on the second rotating disk (12);
Moving conductive sheet feeding assemble mechanism (50), moving conductive band (5) is drawn and cuts into moving conductive sheet (a5), and the moving conductive sheet (a5) of upper for above-mentioned feeding rail (3) requirement is assembled to move to moving conductive sheet assembling station place above-mentioned 3rd semi-finished product (b3) on, to form the 4th semi-finished product (b4) of push-button switch;
Spring and upper cover feeding assemble mechanism (60), the spring (a6) of upper for above-mentioned feeding rail (3) requirement and upper cover (a7) are delivered to spring and upper cover assembling station place, and described spring is assembled in corresponding upper cover, and and then the above-mentioned upper cover being equipped with spring is assembled on above-mentioned 4th semi-finished product (b4), to form the 5th semi-finished product (b5) of push-button switch; And
The quiet conducting strip of unit cuts off separating mechanism (70), be used for excising the clout in the quiet conductive strips of unit (400) outside and quiet conducting strip (a4) on the quiet conductive strips of separative element (400), and then make above-mentioned 5th semi-finished product (b5) on feeding rail (3) be separated into independently push-button switch finished product (a).
2. the automation equipment for assembling push-button switch according to claim 1, it is characterized in that: described quiet conducting strip feeding assemble mechanism (40) includes quiet conducting strip draw-gear (41) and quiet conducting strip shearing device (42), described quiet conducting strip draw-gear (41) comprises the first elevating translational assembly (411) and under the first elevating translational Component driver, makes the planker (412) of translation and elevating movement, described planker (412) is positioned at the top of the quiet conductive strips (4) fallen on feeding rail (3), be fixed with in the bottom of described planker (412) and can insert in quiet conductive strips (4) to be with sound conductive strips to the pull needle (413) of quiet conducting strip assembling station movement, the above-mentioned quiet conductive strips (4) having moved to quiet conducting strip assembling station are cut into the quiet conductive strips of described unit (400) by described quiet conducting strip shearing device (42).
3. the automation equipment for assembling push-button switch according to claim 1, it is characterized in that: described moving conductive sheet feeding assemble mechanism (50) comprises moving conductive sheet draw-gear (51), moving conductive sheet shearing device (52) and moving conductive sheet assembling device (53), described moving conductive sheet draw-gear (51) and moving conductive sheet shearing device (52) are disposed adjacent and are located at the side of described material road (2), described moving conductive sheet assembling device (53) is located at the opposite side of described material road (2) also just to described shearing device (52), described moving conductive sheet draw-gear (51) is drawn described moving conductive band (5) to moving conductive sheet draw-gear (51) described moving conductive sheet shearing device (52) and the moving conductive band (5) transported is cut into moving conductive sheet (a5) needed for assembling, above-mentioned moving conductive sheet (a5) is delivered to moving conductive sheet assembly station place and is assembled on the 3rd described semi-finished product (b3) by described moving conductive sheet assembling device (53).
4. the automation equipment for assembling push-button switch according to claim 3, it is characterized in that: the towing plate (512) that described moving conductive sheet draw-gear (51) comprises the second elevating translational assembly (511) and is arranged on the second elevating translational assembly, upper mounted plate (513) and bottom plate (514) is fixed with in the side of described material road (2), moving conductive band (5) to be drawn passes from the gap between fixed plate (513) and bottom plate (514), described upper mounted plate (513) has the bar hole (515) arranged along moving conductive band (5) lead, described towing plate (512) is fixed with and is passed down through described bar hole (515) and the draw bar (516) be inserted in moving conductive band (5).
5. the automation equipment for assembling push-button switch according to claim 4, it is characterized in that: the moving conductive sheet pick-up component (532) that described moving conductive sheet assembling device (53) comprises the 3rd elevating translational assembly (531) and is arranged on the 3rd elevating translational assembly, described moving conductive sheet pick-up component (532) comprises hollow suction tube (533) and is fixed on this hollow suction tube lower end also can through the contact pin (534) of moving conductive sheet (a5), the lower surface of described hollow suction tube (533) forms the annular table terrace (535) being centered around contact pin (534) periphery, described annular table terrace (535) has the through hole (536) connected with the endoporus of described hollow suction tube.
6. the automation equipment for assembling push-button switch according to claim 1, it is characterized in that: described spring and upper cover feeding assemble mechanism (60) comprise spring conveying device (61), upper cover conveying device (62), ejection device (63) and upper cover grabbing device (64) on spring, described spring conveying device (61) and upper cover conveying device (62) are used for carrying ejection device (63) on spring and upper cover to spring respectively, described upper cover grabbing device (64) is used for capturing the above-mentioned upper cover being delivered to ejection device on spring (63), on described spring, ejection device (63) is used for the above-mentioned spring carried to head in above-mentioned upper cover, described upper cover conveying device (62) includes the delivery board (621) be connected mutually with ejection device on spring (63), bar-shaped trough (622) is had along the throughput direction of upper cover at the upper surface of described delivery board (621), have in the bottom of described bar-shaped trough (622) arrange along upper cover throughput direction and the location notch (623) that embeds of reference column (a71) be used for for upper cover (a7) bottom.
7. the automation equipment for assembling push-button switch according to claim 6, it is characterized in that: described upper cover grabbing device (64) includes driving mechanism (641) and is arranged on the arm pawl (642) of driving mechanism drive end, the bottom of described arm pawl (642) has the draw-in groove (643) that the top for described upper cover embeds, and is formed suitable with the plane limited wall (644) stoping upper cover to rotate with the planar structure (a72) of upper cover (a7) top outer at the madial wall of described draw-in groove (643).
8. the automation equipment for assembling push-button switch according to claim 6, is characterized in that: described spring conveying device (61) comprising:
Bracing frame (611);
Holder (612), is fixed on above-mentioned bracing frame (611);
Spring conveying pipeline (613), is located at the top of above-mentioned holder (612);
Spring splicing block (614), is arranged on above-mentioned holder (612), and spring splicing block (614) has the longitudinal through hole (620) fallen for the spring in spring conveying pipeline (613);
First drives cylinder (615), drive above-mentioned spring splicing block (614) to move around along horizontal direction in holder (612), and make spring splicing block (614) ejection device (63) place can be moved on described spring or removes from ejection device on spring (63);
Spring lower baffle plate (616), be horizontally set on the top of above-mentioned spring splicing block (614), between spring lower baffle plate (616) and the lower port of described spring conveying pipeline (613), leave the distance of vertically arranging for two springs;
Second drives cylinder (617), drives above-mentioned spring lower baffle (616) move around and make spring lower baffle plate (16) shelter from described longitudinal through hole (620) or remove directly over this longitudinal through hole (620);
Pilot pin (618), is horizontally set on the top of described spring lower baffle (616); And
3rd drives cylinder (619), drives above-mentioned pilot pin (618) to move around and to make pilot pin can insert the firm spring fallen from spring conveying pipeline (613) interior or remove in this spring.
9. the automation equipment for assembling push-button switch according to claim arbitrary in claim 1 to 8, characterized by further comprising finished product examination electro-detection mechanism (80), and this finished product examination electro-detection mechanism comprises:
First vertically drives cylinder (81), a push rod (84) can be driven to move up and press to move to the button that finished product tries the push-button switch of electro-detection station;
Examination electro-detection module (82), there is opposite polarity first conductive pin and the second conductive pin, the radical of described first conductive pin is identical with the number that feeding finished product tries the moving conductive sheet (a5) of the 5th semi-finished product (b5) on the feeding rail (3) of electro-detection station, and the second described conductive pin is one; And
Second vertically drives cylinder (83), described examination electro-detection module (82) can be driven to move down, and the first conductive pin moved down is connected with the conductive contact (a41) of the quiet conductive strips of unit (400) inner side of the 5th semi-finished product (b5), and the second conductive pin moved down is connected with the outside clout part of the quiet conductive strips of the 5th half-finished unit (400).
10. the automation equipment for assembling push-button switch according to claim 9, bad part eject mechanism (90) and non-defective unit grasping mechanism (91) are characterized by further comprising, the 5th semi-finished product (b5) after described finished product examination electro-detection mechanism (80) is detected are transported to the quiet conducting strip of described unit (400) and cut off separating mechanism (70) and be cut into described push-button switch finished product (a), described push-button switch finished product is transported to described bad part eject mechanism (90), bad part eject after described finished product examination electro-detection mechanism (80) detection is gone out feeding rail (3) outward by described bad part eject mechanism (90), the feeding rail having eliminated substandard products is transported to non-defective unit grasping mechanism (91) place, described non-defective unit grasping mechanism (91) capture non-defective unit on this feeding rail to feeding rail (3) outward.
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| CN201610080248.2A CN105513863B (en) | 2016-02-04 | 2016-02-04 | A kind of automation equipment for being used to assemble button switch |
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| CN201610080248.2A CN105513863B (en) | 2016-02-04 | 2016-02-04 | A kind of automation equipment for being used to assemble button switch |
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| CN105513863B CN105513863B (en) | 2018-05-08 |
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| CN106449236A (en) * | 2016-10-20 | 2017-02-22 | 苏州市全力自动化科技有限公司 | Button switch assembly detection device |
| CN107309652A (en) * | 2017-08-25 | 2017-11-03 | 盐城全威科技有限公司 | The equipment switched for assembling motor vehicle ceiling light |
| CN107322299A (en) * | 2017-08-25 | 2017-11-07 | 盐城全威科技有限公司 | Ceiling light is assembled and detection means |
| CN107993866A (en) * | 2017-12-29 | 2018-05-04 | 吉安市井开区吉军科技有限公司 | A kind of rotary switch assembly method |
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| CN109590735A (en) * | 2018-12-17 | 2019-04-09 | 苏州市全力自动化科技有限公司 | Full-automatic cold switch assembles detection machine |
| CN110265243A (en) * | 2019-07-09 | 2019-09-20 | 乐清市浩翰电子科技有限公司 | A kind of button switch automatic assembly equipment |
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| CN107322299A (en) * | 2017-08-25 | 2017-11-07 | 盐城全威科技有限公司 | Ceiling light is assembled and detection means |
| CN107309652A (en) * | 2017-08-25 | 2017-11-03 | 盐城全威科技有限公司 | The equipment switched for assembling motor vehicle ceiling light |
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| CN109590735A (en) * | 2018-12-17 | 2019-04-09 | 苏州市全力自动化科技有限公司 | Full-automatic cold switch assembles detection machine |
| CN109390174A (en) * | 2018-12-29 | 2019-02-26 | 深圳市鸿源精密器材有限公司 | Press the automatic assembling of touch-switch in a kind of three-layer type side |
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