CN110170466A - A kind of potsherd detection device and detection method - Google Patents
A kind of potsherd detection device and detection method Download PDFInfo
- Publication number
- CN110170466A CN110170466A CN201910328970.7A CN201910328970A CN110170466A CN 110170466 A CN110170466 A CN 110170466A CN 201910328970 A CN201910328970 A CN 201910328970A CN 110170466 A CN110170466 A CN 110170466A
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- Prior art keywords
- potsherd
- cylinder
- detection
- feeding
- horizontal
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Abstract
The invention discloses a kind of potsherd detection devices, it is related to PTC heating sheet processing technique field, including manipulator, grasping mechanism, potsherd display platform, potsherd holder, potsherd ejecting mechanism, potsherd feeding mechanism and potsherd testing agency, the present invention realizes the self-feeding of potsherd by means of potsherd ejecting mechanism and potsherd feeding mechanism, inspection, resistance value detection before recycling potsherd detection device to realize potsherd installation, to filter out underproof product, whole process uses automation control, improve potsherd feeding accuracy and and avoid because potsherd it is off quality caused by scrap of the product situation.
Description
Technical field
The invention belongs to PTC heating sheet processing technique fields, and in particular to a kind of potsherd detection device.
Background technique
PTC heating component is a very important component of water heating PTC, and water heating PTC relies primarily on heating packet and exists
Heat is provided in the case where high pressure, heating packet component part is two electrode slices and a fixed frame and 4 potsherd (temperature-sensitives
Resistance), heating packet transmits heat into anti-icing fluid by aluminium seat, realizes the heating function of entire water heating PTC.The PTC's of system
The assembling of heating packet is completed by manual assembly, and specific process is exactly that upper glue is first put in electrode slice and fixed frame,
Then potsherd is put into electrode slice and electrode slice frame, then by hand potsherd successively sort be placed on the inside, then
The potsherd upper point gluing placed, then another electrode slice is covered, then these assembled heating packets are clamped together
After be put into high-temperature cabinet baking and complete whole process.Wherein, in the assembling process of potsherd, none effectively detects work
Sequence causes underproof potsherd to be mounted on PTC heating sheet, leads to scrapping for product.And on sequence potsherd, by hand
There is the non-uniform situation of arrangement in arrangement.It is therefore desirable to design it is a kind of can self-feeding and the device that detects, on solving
State problem.
Summary of the invention
The purpose of the present invention is to provide a kind of potsherd detection devices, caused by the prior art above-mentioned scarce to solve
It falls into.
A kind of potsherd detection device, including manipulator, grasping mechanism, potsherd display platform, potsherd holder, ceramics
Piece ejecting mechanism, potsherd feeding mechanism and potsherd testing agency, grasping mechanism include suction cup base and several suctions
Disk, the sucker are installed on suction cup base and are connected to air-extractor, and potsherd holder includes several with guide groove
Column, the bottom of column are equipped with the pilot hole vertical with guide groove, slidably connect ejection slider in pilot hole, ejection slider
End connection ejection cylinder, ejection slider and ejection cylinder constitute the potsherd ejecting mechanism, the potsherd feeding
Mechanism is located in the potsherd display platform of the pilot hole other side and for sending potsherd to potsherd testing agency；
Potsherd testing agency is located at the side of potsherd feeding mechanism, and it is defeated to specifically include upper contact head, lower contact and detection
It supplies gas cylinder, upper contact head is installed on the output end of upper contact head cylinder, and lower contact is connected to the output end of lower contact cylinder, upper contact head gas
Cylinder is installed in detection fixing seat, and upper contact head and lower contact are electrically connected to digital multimeter, and detection fixing seat is slidably connected to
On detection sliding rail in potsherd display platform and it is connected to the output end that detection conveys cylinder.
Preferably, the potsherd feeding mechanism includes feeding cylinder, feeding sliding block and guide holder, the connection of feeding sliding block
To the output end of feeding cylinder, feeding sliding block is placed in one end of guide holder and is slidably connected with it, and the one of the guide holder other end
Side is equipped with the potsherd testing agency.
Preferably, the manipulator includes horizontal slide rail one, horizontal drive motor one, horizontal slide rail two, laterally driven electricity
Machine two and longitudinal cylinder, the output end of horizontal drive motor one are connected with horizontal leading screw one, and the sliding of horizontal slide rail two connects
It is connected in horizontal slide rail one and the horizontal leading screw nut one by being installed in horizontal slide rail two is threadedly coupled with horizontal leading screw one,
The output end of horizontal drive motor two is connected with horizontal leading screw two, and the longitudinal cylinder is slidably connected in horizontal slide rail two and leads to
The horizontal leading screw nut two being installed in longitudinal cylinder is crossed to be threadedly coupled with horizontal leading screw two.
Preferably, the quantity of the column is 4.
Preferably, the potsherd display platform is equipped with sliding slot, slidably connects sliding block fixing seat, the ejection in sliding slot
Sliding block is connect by sliding block fixing seat with ejection cylinder.
A method of it is detected, is included the following steps: using above-mentioned potsherd detection device
(1) potsherd is placed in potsherd holder, and ejection cylinder stretches out and drives ejection slider mobile, by potsherd
Potsherd in holder is ejected to guide holder, and then feeding cylinder is shunk, and driving potsherd enters detection station；
(2) detection conveying cylinder send upper contact head to the surface of potsherd, and then upper contact head cylinder stretches out, by upper contact head
Be depressed into potsherd upper surface, then descend contact under the action of lower contact cylinder with potsherd following table face contact, by means of number
Multimeter carries out resistance value detection；
(3) after detection is qualified, robot drives grasping mechanism is mobile and send potsherd crawl to the electricity on product carrier
In pole piece band frame, if unqualified, the waste material moved back to potsherd display platform side is grabbed by grasping mechanism and manipulator
In frame.
The present invention has the advantages that
(1) present invention by means of potsherd ejecting mechanism and potsherd feeding mechanism realize potsherd self-feeding,
Inspection, the resistance value detection before recycling potsherd detection device to realize potsherd installation are whole to filter out underproof product
A process uses automation control, improves the accuracy of potsherd feeding and and avoids and cause because potsherd is off quality
Scrap of the product situation；
(2) present invention carries out the sequence of potsherd using manipulator and grasping mechanism, improves the uniformity of sequence, error
Small, product quality is high.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is potsherd ejection, feeding and detection part schematic diagram in the present invention.
Fig. 3 is the partial schematic diagram at visual angle on rear side of Fig. 2.
Fig. 4 is the partial enlarged view in Fig. 3 at A.
Fig. 5 is the detection principle diagram of potsherd in the present invention.
Fig. 6 is the structural schematic diagram of manipulator in the present invention.
Fig. 7 is the structural schematic diagram of grasping mechanism in the present invention.
Fig. 8 is the structural schematic diagram of PTC heating sheet in the present invention.
Wherein, 10- manipulator, 101- horizontal slide rail one, 102- horizontal drive motor one, 103- horizontal slide rail two, 104-
Horizontal drive motor two, 105- longitudinal cylinder, 106- horizontal leading screw one, 107- horizontal leading screw two, 20- grasping mechanism, 201- inhale
Disk pedestal, 202- sucker, 30- potsherd display platform, 40- potsherd holder, 401- column, 402- guide groove, 403- guiding
Hole, 50- potsherd ejecting mechanism, 501- eject cylinder, 502- ejection slider, 503- sliding block fixing seat, 60- potsherd feeder
Structure, 601- feeding cylinder, 602- feeding sliding block, 603- guide holder, 70- potsherd testing agency, 701- upper contact head touch under 702-
Head, 703-, which is detected, conveys cylinder, 704- upper contact head cylinder, and contact cylinder under 705-, 706- detects fixing seat.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
As shown in Figures 1 to 8, a kind of potsherd detection device, including manipulator 10, grasping mechanism 20, potsherd are put
Platform 30, potsherd holder 40, potsherd ejecting mechanism 50, potsherd feeding mechanism 60 and potsherd testing agency 70, grab
Taking mechanism includes suction cup base 201 and several suckers 202, and the sucker 202 is installed on suction cup base 201 and is connected to
Air-extractor, potsherd holder 40 include several columns 401 with guide groove 402, and the quantity of the column 401 is 4
It can also be other quantity, general to be not less than 4, the bottom of column 401 is equipped with the pilot hole 403 vertical with guide groove 402, guiding
Ejection slider 502, the end connection ejection cylinder 501 of ejection slider 502, ejection slider 502 and top are slidably connected in hole 403
Cylinder 501 constitutes the potsherd ejecting mechanism 50 out, and the potsherd feeding mechanism 60 is located at 403 other side of pilot hole
Potsherd display platform 30 on and for sending potsherd to potsherd testing agency 70, potsherd display platform 30 is installed on this
On the workbench in region；
Potsherd testing agency 70 is located at the side of potsherd feeding mechanism 60, specifically includes upper contact head 701, lower contact
702 are installed on the output end of upper contact head cylinder 704 with detection conveying cylinder 703, upper contact head 701, and lower contact 702 is connected to lower touching
The output end of head cylinder 705, upper contact head cylinder 704 are installed in detection fixing seat 706, and upper contact head 701 and lower contact 702 are electrically
It is connected to digital multimeter, detect on the detection sliding rail that fixing seat 706 is slidably connected in potsherd display platform 30 and is connected to
The output end of detection conveying cylinder 703.
In the present embodiment, the potsherd feeding mechanism 60 includes feeding cylinder 601, feeding sliding block 602 and guiding
Seat 603, feeding sliding block 602 is connected to the output end of feeding cylinder 601, and feeding sliding block 602 is placed in one end of guide holder 603 simultaneously
It is slidably connected with it, the side of 603 other end of guide holder is equipped with the potsherd testing agency 70.
In the present embodiment, the manipulator 10 includes horizontal slide rail 1, horizontal drive motor 1, horizontal slide rail
2 103, horizontal drive motor 2 104 and longitudinal cylinder 105, the output end of horizontal drive motor 1 are connected with transverse wire
Thick stick 1, the horizontal slide rail 2 103 are slidably connected in horizontal slide rail 1 and by being installed in horizontal slide rail 2 103
Horizontal leading screw nut one be threadedly coupled with horizontal leading screw 1, the output end of horizontal drive motor 2 104 is connected with transverse wire
Thick stick 2 107, the longitudinal cylinder 105 is slidably connected in horizontal slide rail 2 103 and the cross by being installed in longitudinal cylinder 105
It is threadedly coupled to feed screw nut two with horizontal leading screw 2 107.
In the present embodiment, the potsherd display platform 30 is equipped with sliding slot, slidably connects sliding block fixing seat in sliding slot
503, the ejection slider 502 is connect by sliding block fixing seat 503 with ejection cylinder 501.
Working principle of the present invention is as follows:
(1) potsherd is placed in potsherd holder 40, and ejection cylinder 501 stretches out and drives ejection slider 502 mobile,
Potsherd in potsherd holder 40 is ejected to guide holder 603, then feeding cylinder 601 shrink, driving potsherd into
Enter to detection station；
(2) detection conveying cylinder 703 send upper contact head 701 to the surface of potsherd, and then upper contact head cylinder 704 is stretched
Out, upper contact head 701 is depressed into potsherd upper surface, then descends contact 702 under the action of lower contact cylinder 705 and under potsherd
Surface contact carries out resistance value detection by means of digital multimeter；
(3) after detection is qualified, manipulator 10 drives grasping mechanism 20 mobile and send potsherd crawl to product carrier
Electrode slice band frame in, if unqualified, grabbed and moved back to potsherd display platform 30 by grasping mechanism 20 and manipulator 10
In the waste material frame of side.
In order to realize that automation control, above-mentioned each electric control element are connected to PLC controller, are realized by PLC controller
To the automation control of said elements, to guarantee automatically generating for this production line.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.Institute
Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Claims (6)
1. a kind of potsherd detection device, which is characterized in that including manipulator (10), grasping mechanism (20), potsherd display platform
(30), potsherd holder (40), potsherd ejecting mechanism (50), potsherd feeding mechanism (60) and potsherd testing agency
(70), grasping mechanism includes suction cup base (201) and several suckers (202), and the sucker (202) is installed on suction cup base
(201) on and it is connected to air-extractor, potsherd holder (40) includes several columns (401) with guide groove (402), is stood
The bottom of column (401) is equipped with the pilot hole (403) vertical with guide groove (402), and ejection is slidably connected in pilot hole (403) and is slided
Block (502), end connection ejection cylinder (501) of ejection slider (502), ejection slider (502) and ejection cylinder (501) are constituted
The potsherd ejecting mechanism (50), the potsherd feeding mechanism (60) are located at the ceramics of pilot hole (403) other side
In piece display platform (30) and for sending potsherd at potsherd testing agency (70)；
Potsherd testing agency (70) is located at the side of potsherd feeding mechanism (60), specifically includes upper contact head (701), lower contact
(702) and detection conveying cylinder (703), upper contact head (701) are installed on the output end of upper contact head cylinder (704), lower contact (702)
It is connected to the output end of lower contact cylinder (705), upper contact head cylinder (704) is installed in detection fixing seat (706), upper contact head
(701) and lower contact (702) is electrically connected to digital multimeter, and detection fixing seat (706) is slidably connected to potsherd display platform
(30) on the detection sliding rail on and it is connected to the output end that detection conveys cylinder (703).
2. a kind of potsherd detection device according to claim 1, it is characterised in that: the potsherd feeding mechanism (60)
Including feeding cylinder (601), feeding sliding block (602) and guide holder (603), feeding sliding block (602) is connected to feeding cylinder
(601) output end, feeding sliding block (602) are placed in one end of guide holder (603) and are slidably connected with it, guide holder (603)
The side of the other end is equipped with the potsherd testing agency (70).
3. a kind of potsherd detection device according to claim 2, it is characterised in that: the manipulator (10) includes laterally
Sliding rail one (101), horizontal drive motor one (102), horizontal slide rail two (103), horizontal drive motor two (104) and longitudinal gas
Cylinder (105), the output end of horizontal drive motor one (102) are connected with horizontal leading screw one (106), the horizontal slide rail two (103)
It is slidably connected in horizontal slide rail one (101) and the horizontal leading screw nut one by being installed in horizontal slide rail two (103) and horizontal
It is threadedly coupled to lead screw one (106), the output end of horizontal drive motor two (104) is connected with horizontal leading screw two (107), described vertical
It is slidably connected in horizontal slide rail two (103) to cylinder (105) and the horizontal leading screw spiral shell by being installed on longitudinal cylinder (105)
Mother two is threadedly coupled with horizontal leading screw two (107).
4. a kind of potsherd detection device according to claim 3, it is characterised in that: the quantity of the column (401) is 4
It is a.
5. a kind of potsherd detection device according to claim 4, it is characterised in that: on the potsherd display platform (30)
It equipped with sliding slot, is slidably connected in sliding slot sliding block fixing seat (503), the ejection slider (502) passes through sliding block fixing seat (503)
It is connect with ejection cylinder (501).
6. a kind of method that the potsherd detection device using described in claim 5 is detected, which is characterized in that including as follows
Step:
(1) potsherd is placed in potsherd holder (40), and ejection cylinder (501) stretches out and ejection slider (502) is driven to move
It is dynamic, the potsherd in potsherd holder (40) is ejected to guide holder (603), then feeding cylinder (601) is shunk, driving
Potsherd enters detection station；
(2) detection conveying cylinder (703) send upper contact head (701) to the surface of potsherd, and then upper contact head cylinder (704) is stretched
Out, upper contact head (701) is depressed into potsherd upper surface, then descend contact (702) under the action of lower contact cylinder (705) with pottery
Tile following table face contact carries out resistance value detection by means of digital multimeter；
(3) after detection is qualified, manipulator (10) driving grasping mechanism (20) is mobile and send potsherd crawl to product carrier
Electrode slice band frame in, if unqualified, grabbed to move back to potsherd and be put by grasping mechanism (20) and manipulator (10)
In the waste material frame of platform (30) side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910328970.7A CN110170466A (en) | 2019-04-23 | 2019-04-23 | A kind of potsherd detection device and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910328970.7A CN110170466A (en) | 2019-04-23 | 2019-04-23 | A kind of potsherd detection device and detection method |
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| Publication Number | Publication Date |
|---|---|
| CN110170466A true CN110170466A (en) | 2019-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910328970.7A Pending CN110170466A (en) | 2019-04-23 | 2019-04-23 | A kind of potsherd detection device and detection method |
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| Country | Link |
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| CN (1) | CN110170466A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110966938A (en) * | 2019-12-24 | 2020-04-07 | 江门市安诺特炊具制造有限公司 | Automatic measuring device and measuring method for bottom concave of cooker |
| CN111545474A (en) * | 2020-05-15 | 2020-08-18 | 贵州中晟泰科智能技术有限公司 | LED chip detection equipment |
| CN114289352A (en) * | 2021-12-31 | 2022-04-08 | 苏州利昇达电子科技有限公司 | Precise alloy resistor resistance sorting machine |
| CN114405873A (en) * | 2022-01-14 | 2022-04-29 | 光子(深圳)精密科技有限公司 | Ceramic finished product resistance value detection device and method |
| CN114798465A (en) * | 2022-04-28 | 2022-07-29 | 福建坤华智能装备有限公司 | PTC heater chip automatic feeding check out test set |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN114798465A (en) * | 2022-04-28 | 2022-07-29 | 福建坤华智能装备有限公司 | PTC heater chip automatic feeding check out test set |
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Application publication date: 20190827 |
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