CN105469881A - 一种阻燃缆线 - Google Patents

一种阻燃缆线 Download PDF

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CN105469881A
CN105469881A CN201610011118.3A CN201610011118A CN105469881A CN 105469881 A CN105469881 A CN 105469881A CN 201610011118 A CN201610011118 A CN 201610011118A CN 105469881 A CN105469881 A CN 105469881A
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叶玉浩
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Abstract

一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层，本发明阻燃缆线中的铁基合金线材、铜基合金线材和铝基合金线材保证了芯材的强度要求和导电性要求；阻燃填充料可以保证其在工作过程中阻燃防火性能，又能降低产品成本。

Description

一种阻燃缆线
技术领域
本发明涉一种阻燃缆线，属于缆线技术领域。
背景技术
随着国民经济的迅速发展，电缆的使用量和铺设密集程度越来越高；特别是物联网领域，物联网现场总线涉及频分多路数据信号、语音信号、图像信号和电源信号的传输，已有技术分别采用光纤、数据线、电源线传输上述信号和数据，导致蜘蛛网似的电缆布满整个现场，不但影响了信号传输的稳定性和可靠性，而且也妨碍干涉现场其他设备的布局和安装。近年来由电气引起的火灾逐年增多，而其中由于电线电缆原因所引发的火灾占相当大的比例。在火灾中，由于电缆起火蔓延而释放出的腐蚀性及有毒气体、产生的大量烟雾等所造成的“二次灾害”，已引起人们的重视，因此有关部门对电缆防火、阻燃等特性的要求也越来越高，不仅要求电缆线路具有高的可靠性，而且要求它对周围环境的安全性。
发明内容
一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层，
铁基合金线材各元素组分含量为：C0.02-0.03﹪，Ti0.7-0.8﹪，Si0.5-0.6﹪，Zr0.4-0.5﹪，Nb0.2-0.3﹪，Co0.1-0.2﹪，Cu0.08-0.09﹪，Ag0.07-0.08﹪，Ta0.05-0.06﹪，Ga0.04-0.05﹪，In0.01-0.02﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co2-3﹪，Zn0.7-0.8﹪，Ag0.4-0.5﹪，Ta0.3-0.4﹪，Ga0.2-0.3﹪，In0.1-0.2﹪，Ni0.07-0.08﹪，Sc0.04-0.05﹪，Ca0.03-0.04﹪，La0.03-0.04﹪，W0.01-0.02﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si1-2﹪，Sn0.8-0.9﹪，Nb0.6-0.7﹪，Cu0.5-0.6﹪，Cr0.3-0.4﹪，V0.2-0.3﹪，Mo0.06-0.07﹪，Ag0.05-0.06﹪，Ce0.04-0.05﹪，Pr0.03-0.04﹪，Cd0.01-0.02﹪，余量为Al，
阻燃填充料由长石20-30份，白云石10-20份，滑石粉10-20份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯10-20份，二甲苯20-30份，丙二醇甲醚醋酸酯10-20份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶30-40份，乙烯－醋酸乙烯共聚物20-30份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份原料混合固化而成的。
所述的一种阻燃缆线，阻燃填充料由长石20份，白云石10份，滑石粉10份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到。
所述的一种阻燃缆线，阻燃填充料由长石30份，白云石20份，滑石粉20份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到。
所述的一种阻燃缆线，阻燃填充料由长石25份，白云石15份，滑石粉15份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到。
所述的一种阻燃缆线，绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶30份，乙烯－醋酸乙烯共聚物20份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
所述的一种阻燃缆线，绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶40份，乙烯－醋酸乙烯共聚物30份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
所述的一种阻燃缆线，绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶35份，乙烯－醋酸乙烯共聚物25份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
所述的一种阻燃缆线，铜基合金线材各元素组分含量为：Co2.5﹪，Zn0.75﹪，Ag0.45﹪，Ta0.35﹪，Ga0.25﹪，In0.15﹪，Ni0.075﹪，Sc0.045﹪，Ca0.035﹪，La0.035﹪，W0.015﹪，余量为Cu。
所述的一种阻燃缆线，铜基合金线材各元素组分含量为：Co2﹪，Zn0.7﹪，Ag0.4﹪，Ta0.3﹪，Ga0.2﹪，In0.1﹪，Ni0.07﹪，Sc0.04﹪，Ca0.03﹪，La0.03﹪，W0.01﹪，余量为Cu。
所述的一种阻燃缆线，铜基合金线材各元素组分含量为：Co3﹪，Zn0.8﹪，Ag0.5﹪，Ta0.4﹪，Ga0.3﹪，In0.2﹪，Ni0.08﹪，Sc0.05﹪，Ca0.04﹪，La0.04﹪，W0.02﹪，余量为Cu。
上述发明内容相对于现有技术的有益效果在于：1）本发明阻燃缆线中的铁基合金线材、铜基合金线材和铝基合金线材保证了芯材的强度要求和导电性要求；2）阻燃填充料可以保证其在工作过程中阻燃防火性能，又能降低产品成本，3）防潮层可以提高产品的防水性能保证材料的使用寿命；4）绝缘层有效起到保护作用并且原料简单易获得。
附图说明
图1为阻燃缆线截面图。
具体实施方式
为了对本发明的技术特征、目的和效果有更加清楚的理解，现详细说明本发明的具体实施方式。
如图1所示一种阻燃缆线，包括芯材，芯材为铁基合金线材1、铜基合金线材2和铝基合金线材绞线3而成，芯材外包覆阻燃填充料4，阻燃填充料外为防潮层5，防潮层外包覆轻质编织网6，轻质编织网外为绝缘层7。
实施例1
一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层。
铁基合金线材各元素组分含量为：C0.02﹪，Ti0.7﹪，Si0.5﹪，Zr0.4﹪，Nb0.2﹪，Co0.1﹪，Cu0.08﹪，Ag0.07﹪，Ta0.05﹪，Ga0.04﹪，In0.01﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co2﹪，Zn0.7﹪，Ag0.4﹪，Ta0.3﹪，Ga0.2﹪，In0.1﹪，Ni0.07﹪，Sc0.04﹪，Ca0.03﹪，La0.03﹪，W0.01﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si1﹪，Sn0.8﹪，Nb0.6﹪，Cu0.5﹪，Cr0.3﹪，V0.2﹪，Mo0.06﹪，Ag0.05﹪，Ce0.04﹪，Pr0.03﹪，Cd0.01﹪，余量为Al，
阻燃填充料由长石20份，白云石10份，滑石粉10份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯10份，二甲苯20份，丙二醇甲醚醋酸酯10份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶30份，乙烯－醋酸乙烯共聚物20份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
实施例2
一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层。
铁基合金线材各元素组分含量为：C0.03﹪，Ti0.8﹪，Si0.6﹪，Zr0.5﹪，Nb0.3﹪，Co0.2﹪，Cu0.09﹪，Ag0.08﹪，Ta0.06﹪，Ga0.05﹪，In0.02﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co3﹪，Zn0.8﹪，Ag0.5﹪，Ta0.4﹪，Ga0.3﹪，In0.2﹪，Ni0.08﹪，Sc0.05﹪，Ca0.04﹪，La0.04﹪，W0.02﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si2﹪，Sn0.9﹪，Nb0.7﹪，Cu0.6﹪，Cr0.4﹪，V0.3﹪，Mo0.07﹪，Ag0.06﹪，Ce0.05﹪，Pr0.04﹪，Cd0.02﹪，余量为Al，
阻燃填充料由长石30份，白云石20份，滑石粉20份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯20份，二甲苯30份，丙二醇甲醚醋酸酯20份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶40份，乙烯－醋酸乙烯共聚物30份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
实施例3
一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层。
铁基合金线材各元素组分含量为：C0.025﹪，Ti0.75﹪，Si0.55﹪，Zr0.45﹪，Nb0.25﹪，Co0.15﹪，Cu0.085﹪，Ag0.075﹪，Ta0.055﹪，Ga0.045﹪，In0.015﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co2.5﹪，Zn0.75﹪，Ag0.45﹪，Ta0.35﹪，Ga0.25﹪，In0.15﹪，Ni0.075﹪，Sc0.045﹪，Ca0.035﹪，La0.035﹪，W0.015﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si1.5﹪，Sn0.85﹪，Nb0.65﹪，Cu0.55﹪，Cr0.35﹪，V0.25﹪，Mo0.065﹪，Ag0.055﹪，Ce0.045﹪，Pr0.035﹪，Cd0.015﹪，余量为Al，
阻燃填充料由长石25份，白云石15份，滑石粉15份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯15份，二甲苯25份，丙二醇甲醚醋酸酯15份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶35份，乙烯－醋酸乙烯共聚物25份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
实施例4
一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层。
铁基合金线材各元素组分含量为：C0.022﹪，Ti0.71﹪，Si0.51﹪，Zr0.43﹪，Nb0.23﹪，Co0.14﹪，Cu0.084﹪，Ag0.073﹪，Ta0.053﹪，Ga0.042﹪，In0.012﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co2.4﹪，Zn0.73﹪，Ag0.41﹪，Ta0.31﹪，Ga0.24﹪，In0.13﹪，Ni0.073﹪，Sc0.044﹪，Ca0.032﹪，La0.031﹪，W0.011﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si1.4﹪，Sn0.82﹪，Nb0.61﹪，Cu0.53﹪，Cr0.33﹪，V0.24﹪，Mo0.062﹪，Ag0.051﹪，Ce0.042﹪，Pr0.033﹪，Cd0.014﹪，余量为Al，
阻燃填充料由长石22份，白云石11份，滑石粉13份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯14份，二甲苯22份，丙二醇甲醚醋酸酯11份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶32份，乙烯－醋酸乙烯共聚物21份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
实施例5
一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层。
铁基合金线材各元素组分含量为：C0.026﹪，Ti0.77﹪，Si0.58﹪，Zr0.48﹪，Nb0.29﹪，Co0.18﹪，Cu0.087﹪，Ag0.076﹪，Ta0.056﹪，Ga0.047﹪，In0.018﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co2.6﹪，Zn0.77﹪，Ag0.48﹪，Ta0.38﹪，Ga0.29﹪，In0.17﹪，Ni0.076﹪，Sc0.046﹪，Ca0.038﹪，La0.037﹪，W0.019﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si1.7﹪，Sn0.88﹪，Nb0.67﹪，Cu0.57﹪，Cr0.39﹪，V0.27﹪，Mo0.068﹪，Ag0.057﹪，Ce0.048﹪，Pr0.039﹪，Cd0.017﹪，余量为Al，
阻燃填充料由长石28份，白云石17份，滑石粉19份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯18份，二甲苯26份，丙二醇甲醚醋酸酯18份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶39份，乙烯－醋酸乙烯共聚物27份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。

Claims (10)

1.一种阻燃缆线，包括芯材，芯材为铁基合金线材、铜基合金线材和铝基合金线材绞线而成，芯材外包覆阻燃填充料，阻燃填充料外为防潮层，防潮层外包覆轻质编织网，轻质编织网外为绝缘层，
铁基合金线材各元素组分含量为：C0.02-0.03﹪，Ti0.7-0.8﹪，Si0.5-0.6﹪，Zr0.4-0.5﹪，Nb0.2-0.3﹪，Co0.1-0.2﹪，Cu0.08-0.09﹪，Ag0.07-0.08﹪，Ta0.05-0.06﹪，Ga0.04-0.05﹪，In0.01-0.02﹪，余量为Fe，
铜基合金线材各元素组分含量为：Co2-3﹪，Zn0.7-0.8﹪，Ag0.4-0.5﹪，Ta0.3-0.4﹪，Ga0.2-0.3﹪，In0.1-0.2﹪，Ni0.07-0.08﹪，Sc0.04-0.05﹪，Ca0.03-0.04﹪，La0.03-0.04﹪，W0.01-0.02﹪，余量为Cu，
铝基合金线材各元素组分含量为：Si1-2﹪，Sn0.8-0.9﹪，Nb0.6-0.7﹪，Cu0.5-0.6﹪，Cr0.3-0.4﹪，V0.2-0.3﹪，Mo0.06-0.07﹪，Ag0.05-0.06﹪，Ce0.04-0.05﹪，Pr0.03-0.04﹪，Cd0.01-0.02﹪，余量为Al，
阻燃填充料由长石20-30份，白云石10-20份，滑石粉10-20份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到，
防潮层是称取包括：丁基橡胶50份，邻苯二甲酸酯10-20份，二甲苯20-30份，丙二醇甲醚醋酸酯10-20份，双环戊二烯7份，硅藻土40份，氢氧化镁10份，甘油三醋酸酯3份的原料混合固化而成的，
绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶30-40份，乙烯－醋酸乙烯共聚物20-30份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成的。
2.如权利要求2所述的一种阻燃缆线，阻燃填充料由长石20份，白云石10份，滑石粉10份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到。
3.如权利要求1所述的一种阻燃缆线，阻燃填充料由长石30份，白云石20份，滑石粉20份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到。
4.如权利要求1所述的一种阻燃缆线，阻燃填充料由长石25份，白云石15份，滑石粉15份，氢氧化铝5份，氧化镁20份，硫酸铝10份，硫酸铜40份，水30份，混合均匀形成糊状浆料填充后固化得到。
5.如权利要求1所述的一种阻燃缆线，绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶30份，乙烯－醋酸乙烯共聚物20份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成。
6.如权利要求1所述的一种阻燃缆线，绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶40份，乙烯－醋酸乙烯共聚物30份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成。
7.如权利要求1所述的一种阻燃缆线，绝缘材料层是称取包括：乙烯辛烯共聚物100份，甲基乙烯基硅橡胶35份，乙烯－醋酸乙烯共聚物25份，方解石粉50份，氢氧化铝10份，玻璃粉10份，三羟甲基丙烷三丙烯酸酯4份，硼酸锌3份，硫化锌3份，聚苯硫醚2份的原料混合固化而成。
8.如权利要求1所述的一种阻燃缆线，铜基合金线材各元素组分含量为：Co2.5﹪，Zn0.75﹪，Ag0.45﹪，Ta0.35﹪，Ga0.25﹪，In0.15﹪，Ni0.075﹪，Sc0.045﹪，Ca0.035﹪，La0.035﹪，W0.015﹪，余量为Cu。
9.如权利要求1所述的一种阻燃缆线，铜基合金线材各元素组分含量为：Co2﹪，Zn0.7﹪，Ag0.4﹪，Ta0.3﹪，Ga0.2﹪，In0.1﹪，Ni0.07﹪，Sc0.04﹪，Ca0.03﹪，La0.03﹪，W0.01﹪，余量为Cu。
10.如权利要求1所述的一种阻燃缆线，铜基合金线材各元素组分含量为：Co3﹪，Zn0.8﹪，Ag0.5﹪，Ta0.4﹪，Ga0.3﹪，In0.2﹪，Ni0.08﹪，Sc0.05﹪，Ca0.04﹪，La0.04﹪，W0.02﹪，余量为Cu。
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