CN105446290A - Internet-of-things-control-based remote maintenance service system and method for bottle blowing machine - Google Patents
Internet-of-things-control-based remote maintenance service system and method for bottle blowing machine Download PDFInfo
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- CN105446290A CN105446290A CN201510651858.9A CN201510651858A CN105446290A CN 105446290 A CN105446290 A CN 105446290A CN 201510651858 A CN201510651858 A CN 201510651858A CN 105446290 A CN105446290 A CN 105446290A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
Abstract
The invention relates to an internet-of-things-control-based remote maintenance service system and method for bottle blowing machine. The system is characterized in that the system comprises a detection module, a first information receiving and sending module, a display module, an identity authentication module, a remote service management device, a second information receiving and sending module; the detection module, the first information receiving and sending module, the display module, and the identity authentication module are arranged on a bottle blowing machine; and the remote service management device and the second information receiving and sending module; the detection module are arranged at a manufacturer factory. Besides, the remote service management device is a universal computer; and the first information receiving and sending module and the second information receiving and sending module can carry out real-time data exchange by the internet of things. The system and method have the following beneficial effects: firstly, the operating situation of the equipment can be gotten in real time by using a remote monitoring system, statistics of fault information can be carried out conveniently by bottle blowing machine manufacturers, and thus the equipment can be improved timely; and secondly, after the equipment sends out fault information, maintenance parts can be prepared in advance by the maintenance staff according to the fault information and be taken to the site, so that defects of long maintenance time and the like because of waiting for parts for replacement after repairing can be overcome.
Description
Technical field
The present invention relates to bottle blowing machine technical field, specifically a kind of bottle blowing machine long-distance Maintenance Service system and method controlled based on Internet of Things.
Background technology
Containing polyethylene terephthalate (polyethyleneterephthalate is called for short the plastic material of PET) in the bottle material of PET bottle, because it is lightweight, keeping quality is good, heat-resistant pressure-resistant, and PET bottle has become main beverage packing container.And bottle blowing machine is as PET bottle production line most critical equipment, the job stability of this equipment directly has influence on the work efficiency of whole production line.
Just because of the importance of bottle blowing machine work, therefore its maintenance is also seemed quite important.But bottle blowing machine is a complexity and huge equipment, could be on duty even if its operation also needs to carry out comprehensively training to operating personnel, therefore bottle blowing machine is once break down, the producer of use equipment is generally difficult to overhaul it voluntarily, therefore usually need the bottle blowing machine manufacturer that seeks help, send the maintenance personal of specialty to show up maintenance by producer.But after the personnel that usually need repairing detect, reinform bottle blowing machine producer transmission accessory and show up, whole servicing time is very long, have a strong impact on the manufacturing schedule of user, even also can delay the duration, causing cannot delivery just-in-time, brings certain economic loss to user.Therefore be necessary to do further to improve to existing bottle blowing machine after-sales service method.
Summary of the invention
The object of the invention is the shortcoming existed to overcome prior art, provide a kind of structure simple, easy to use, production cost is low, a kind of bottle blowing machine long-distance Maintenance Service system and method after sale controlled based on Internet of Things of structural approach novelty.
Based on the bottle blowing machine long distance service system after sale that Internet of Things controls, it is characterized in that: comprise the detection module be arranged on bottle blowing machine, the first information receives and sending module, display module, authentication module; And being arranged on the remote service management device of manufacturer, the second receives information and sending module, wherein said remote service management device is general purpose computer, and first, second receives information and sending module carry out Real Data Exchangs by Internet of Things.
Described detection module is the PLC module be connected with bottle blowing machine control system, and it can be analyzed relevant data, calculates, process, and storing subscriber information, and relevant information is received by the first information and sending module is uploaded to remote service management device.
Described authentication module is Fingerprint Identification Unit, and this service system of user operation first must carry out authentication.
Described remote service management device is provided with categorizing system, and the failure message that bottle blowing machine can be fed back and equipment region are carried out automatic classification and issued the sub-platform at corresponding group place after sale.
First, second described intelligence receiver sending module is local area network wireless network interface card, accesses Internet of Things by WiFi network.
First, second described intelligence receiver sending module is 2G/3G/4G/5G mobile net card, accesses Internet of Things by mobile communications network.
First, second described intelligence receiver is Ethernet card, accesses Internet of Things by netting twine.
As claimed in claim 1 based on a control method for the bottle blowing machine long distance service system of Internet of Things control, it is characterized in that: described control method comprises the following steps:
Step 001: remote service management device apparatus for establishing archives, and open first information reception and sending module;
Step 002: initialization detection module, and in detection module input equipment information, as machine models, buy company-information, operating personnel's finger print information, person in charge's finger print information;
Step 003: network docks, realizes network service by between first information reception and sending module and the second intelligence receiver sending module, and starts bottle blowing machine mode of operation and remote monitoring module;
Step 004: remote service management device enters monitoring mode, the detection module on bottle blowing machine is by himself duty, and the serviceable life of easily worn part and other facility informations are uploaded to remote service management device;
Step 005: when bottle blowing machine breaks down, detection module is by failure message (trouble unit, position, failure cause) be uploaded to remote service management device, remote service management device starts reports to the police, and carry out classification process according to failure message, be sent to the sub-platform at corresponding group place after sale;
Step 006: the group after sale receiving failure message carries out spare part according to failure message, and arrange out maintenance personal, sub-platform inputs maintenance personal's information, estimated time of arrival (ETA), and be issued to bottle blowing machine detection module, corresponding display shows repair message;
Step 007: maintenance personal reaches the spot, after carrying out authentication by Fingerprint Identification Unit, equipment is allowed for access maintenance system interface, and detection module records maintenance personal's time of arrival simultaneously, maintenance items, and man-hour, information, and was uploaded to remote service management device;
Step 008: after having keeped in repair, detection module carries out self-inspection, after confirming fault recovery, starts user and confirms interface; Person in charge is undertaken signing for confirmation by Fingerprint Identification Unit;
Step 009: maintenance personal carries out position authentication by Fingerprint Identification Unit, and equipment enters normal operating conditions;
Step 010: remote service management device calculates maintenance cost, and relevant maintenance items and account bill are issued to user.
Step 011: maintenance activity terminates, remote service management device continues to enter the monitor state to bottle blowing machine.
The invention has the beneficial effects as follows: 1, to have structure simple, easy to assembly in the present invention, the advantages such as production cost is low, and the market competitiveness is strong.2, long distance control system can be utilized to understand equipment in real time and to establish function situation, be convenient to bottle blowing machine producer statistics failure message, in time equipment is improved.The drawbacks such as after 3, equipment sends failure message, maintenance personal can get Awaiting Parts ready in advance according to failure message, takes scene to together, and servicing time existing for part replacement is long after avoiding checking etc.4, strictly supervised the journey time of maintenance personal by fingerprint individual verification, improve the work efficiency of maintenance personal.
Accompanying drawing explanation
Fig. 1 is structure principle chart of the present invention.
Fig. 2 is method of work process flow diagram in the present invention.
Embodiment
Below in conjunction with accompanying drawing, concrete further instruction is done to the present invention.Based on the bottle blowing machine long distance service system that Internet of Things controls, it is characterized in that: comprise the detection module be arranged on bottle blowing machine, the first information receives and sending module, display module, authentication module; And being arranged on the remote service management device of manufacturer, the second receives information and sending module, wherein said remote service management device is general purpose computer, and first, second receives information and sending module carry out Real Data Exchangs by Internet of Things.
Described detection module is the PLC module be connected with bottle blowing machine control system, and it can be analyzed relevant data, calculates, process, and storing subscriber information, and relevant information is received by the first information and sending module is uploaded to remote service management device.
Described authentication module is Fingerprint Identification Unit, and this service system of user operation first must carry out authentication.
Described remote service management device is provided with categorizing system, and the failure message that bottle blowing machine can be fed back and equipment region are carried out automatic classification and issued the sub-platform at corresponding group place after sale.
First, second described intelligence receiver sending module is local area network wireless network interface card, accesses Internet of Things by WiFi network.
First, second described intelligence receiver sending module is 2G/3G/4G/5G mobile net card, accesses Internet of Things by mobile communications network.
First, second described intelligence receiver is Ethernet card, accesses Internet of Things by netting twine.
Described control method comprises the following steps:
Step 001: remote service management device apparatus for establishing archives, and open first information reception and sending module;
Step 002: initialization detection module, and in detection module input equipment information, as machine models, buy company-information, operating personnel's finger print information, person in charge's finger print information;
Step 003: network docks, realizes network service by between first information reception and sending module and the second intelligence receiver sending module, and starts bottle blowing machine mode of operation and remote monitoring module;
Step 004: remote service management device enters monitoring mode, the detection module on bottle blowing machine is by himself duty, and the serviceable life of easily worn part and other facility informations are uploaded to remote service management device;
Step 005: when bottle blowing machine breaks down, detection module is by failure message (trouble unit, position, failure cause) be uploaded to remote service management device, remote service management device starts reports to the police, and carry out classification process according to failure message, be sent to the sub-platform at corresponding group place after sale;
Step 006: the group after sale receiving failure message carries out spare part according to failure message, and arrange out maintenance personal, sub-platform inputs maintenance personal's information, estimated time of arrival (ETA), and be issued to bottle blowing machine detection module, corresponding display shows repair message;
Step 007: maintenance personal reaches the spot, after carrying out authentication by Fingerprint Identification Unit, equipment is allowed for access maintenance system interface, and detection module records maintenance personal's time of arrival simultaneously, maintenance items, and man-hour, information, and was uploaded to remote service management device;
Step 008: after having keeped in repair, detection module carries out self-inspection, after confirming fault recovery, starts user and confirms interface; Person in charge is undertaken signing for confirmation by Fingerprint Identification Unit;
Step 009: maintenance personal carries out position authentication by Fingerprint Identification Unit, and equipment enters normal operating conditions;
Step 010: remote service management device calculates maintenance cost, and relevant maintenance items and account bill are issued to user.
Step 011: maintenance activity terminates, remote service management device continues to enter the monitor state to bottle blowing machine.
Principle of work: in this case, make use of advanced Internet of Things, and realize real-time Communication for Power by remote service management device and the detection module arranged on middle bottle blowing machine, the job information of bottle blowing machine self and failure message can be sent to manager by detection module in time.After bottle blowing machine manufacturer receives failure message, the preanalysis of fault can be carried out, get out accessory in advance, and can according to the classification of failure message, as the position at fault machine place, fault type etc., send from equipment nearest, and the best Technical Maintenance Staff of association area reach the spot and keep in repair.While guarantee maintenance level, promote work efficiency, avoid in traditional maintenance mode, after needing first to check, Zai Deng producer sends the stand-by period of accessory.
Maintenance personal's information of wherein sending out, estimated time of arrival (ETA) can directly be issued to fault machine, and is shown by corresponding display interfaces, makes to use producer can carry out production allotment according to information, and carries out corresponding reception and preliminary work.After maintenance personal shows up, to be allowed for access maintenance interfaces by fingerprint authentication, to play the supervision to maintenance personal's stroke and allotment effect.
After maintenance of equipment completes, detection module can record corresponding maintenance items, the information such as lost time, and is uploaded to remote service management device.After the person in charge of equipment use producer determines fault recovery, need to use fingerprint to confirm, to supervise the work of maintenance personal.When last maintenance personal leaves the theatre, also need to carry out fingerprint authentication, equipment is allowed for access normal mode of operation, and equipment records maintenance personal's stroke simultaneously, facilitates background service personnel to the supervision of maintenance personal and allotment.
Finally, remote service management device according to maintenance items, the information such as lost time, relevant maintenance items and account bill is sent to equipment use producer, the work such as carry out that maintenance cost is collected, terminate to this maintenance, remote service management device continues to enter monitoring mode to bottle blowing machine.
More than show and describe ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; as Web vector graphic type, information sender formula etc., these changes and improvements all fall in the claimed scope of the invention.
Claims (8)
1. based on the bottle blowing machine long distance service system that Internet of Things controls, it is characterized in that: comprise the detection module be arranged on bottle blowing machine, the first information receives and sending module, display module, authentication module; And being arranged on the remote service management device of manufacturer, the second receives information and sending module, wherein said remote service management device is general purpose computer, and first, second receives information and sending module carry out Real Data Exchangs by Internet of Things.
2. a kind of bottle blowing machine long distance service system controlled based on Internet of Things according to claim 1, it is characterized in that: described detection module is the PLC module be connected with bottle blowing machine control system, it can be analyzed relevant data, calculates, process, and storing subscriber information, and relevant information to be received by the first information and sending module is uploaded to remote service management device.
3. a kind of bottle blowing machine long distance service system controlled based on Internet of Things according to claim 1, it is characterized in that: described authentication module is Fingerprint Identification Unit, this service system of user operation first must carry out authentication.
4. a kind of bottle blowing machine long distance service system controlled based on Internet of Things according to claim 1, it is characterized in that: described remote service management device is provided with categorizing system, the failure message that bottle blowing machine can be fed back and equipment region are carried out automatic classification and are issued the sub-platform at corresponding group place after sale.
5. a kind of bottle blowing machine long distance service system controlled based on Internet of Things according to claim 1, is characterized in that: first, second described intelligence receiver sending module is local area network wireless network interface card, accesses Internet of Things by WiFi network.
6. a kind of bottle blowing machine long distance service system after sale controlled based on Internet of Things according to claim 1, it is characterized in that: first, second described intelligence receiver sending module is 2G/3G/4G/5G mobile net card, accesses Internet of Things by mobile communications network.
7. a kind of bottle blowing machine long distance service system controlled based on Internet of Things according to claim 1, is characterized in that: first, second described intelligence receiver is Ethernet card, accesses Internet of Things by netting twine.
8. a control method for a kind of bottle blowing machine long distance service system based on Internet of Things control as claimed in claim 1, is characterized in that: described control method comprises the following steps:
Step 001: remote service management device apparatus for establishing archives, and open first information reception and sending module;
Step 002: initialization detection module, and in detection module input equipment information, as machine models, buy company-information, operating personnel's finger print information, person in charge's finger print information;
Step 003: network docks, realizes network service by between first information reception and sending module and the second intelligence receiver sending module, and starts bottle blowing machine mode of operation and remote monitoring module;
Step 004: remote service management device enters monitoring mode, the detection module on bottle blowing machine is by himself duty, and the serviceable life of easily worn part and other facility informations are uploaded to remote service management device;
Step 005: when bottle blowing machine breaks down, detection module is by failure message (trouble unit, position, failure cause) be uploaded to remote service management device, remote service management device starts reports to the police, and carry out classification process according to failure message, be sent to the sub-platform at corresponding group place after sale;
Step 006: the group after sale receiving failure message carries out spare part according to failure message, and arrange out maintenance personal, sub-platform inputs maintenance personal's information, estimated time of arrival (ETA), and be issued to bottle blowing machine detection module, corresponding display shows repair message;
Step 007: maintenance personal reaches the spot, after carrying out authentication by Fingerprint Identification Unit, equipment is allowed for access maintenance system interface, and detection module records maintenance personal's time of arrival simultaneously, maintenance items, and man-hour, information, and was uploaded to remote service management device;
Step 008: after having keeped in repair, detection module carries out self-inspection, after confirming fault recovery, starts user and confirms interface; Person in charge is undertaken signing for confirmation by Fingerprint Identification Unit;
Step 009: maintenance personal carries out position authentication by Fingerprint Identification Unit, and equipment enters normal operating conditions;
Step 010: remote service management device calculates maintenance cost, and relevant maintenance items and account bill are issued to user;
Step 011: maintenance activity terminates, remote service management device continues to enter the monitor state to bottle blowing machine.
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| CN201510651858.9A CN105446290A (en) | 2015-10-10 | 2015-10-10 | Internet-of-things-control-based remote maintenance service system and method for bottle blowing machine |
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| CN201510651858.9A CN105446290A (en) | 2015-10-10 | 2015-10-10 | Internet-of-things-control-based remote maintenance service system and method for bottle blowing machine |
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Cited By (1)
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Address after: 528300 Foshan City, Shunde District, Daliang Street Office of the community committee of the sand of the new Hui Road, No. 1, No. five Applicant after: Guangdong Leshan intelligent equipment Limited by Share Ltd Address before: 528300 Guangdong City, Shunde District, Daliang street, Sha Wan neighborhood of the new Hui Road, No. five, 1 Applicant before: Guangdong Leshan Machinery Co., Ltd. |
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Application publication date: 20160330 |