CN104240406A - Printing production control and early-warning system - Google Patents
Printing production control and early-warning system Download PDFInfo
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- CN104240406A CN104240406A CN201410366982.6A CN201410366982A CN104240406A CN 104240406 A CN104240406 A CN 104240406A CN 201410366982 A CN201410366982 A CN 201410366982A CN 104240406 A CN104240406 A CN 104240406A
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Abstract
The invention discloses a printing production control and early-warning system. The data of a production control module and an enterprise management module of the system are synchronized in real time. A mobile intelligent terminal is used for acquiring workload and progress information in real time, and transmitting the information to the production control module through a wireless network. The production control module is used for storing the data, and performing information sharing through a database server. An early-warning monitoring module is used for monitoring a production process, and transmitting information to a message receiving module in real time. An early-warning processing module is used for receiving and transmitting early-warning information, monitoring production progresses of all order, comparing current production time with predicted order delivery time in real time, and transmitting the early-warning information to the enterprise management module in case of delay. The enterprise management module is used for changing and regulating a production plan. The mobile intelligent terminal and the production control module are used for implementing the production plan according to a changed production instruction. According to the system, each link of a printing production flow is controlled and early-warned to realize accurate control and real-time alarming, and the production management requirements of an enterprise are met.
Description
Technical field
The present invention relates to a kind of print production controlling and pre-warning system.
Background technology
The traditional printing production management system of enterprise can carry out production waiting accurately according to the production capacity situation in the order volume of enterprise and workshop and material is got the raw materials ready, and reaches the balance of demand and production capacity.But, substantially all production management systems all lack and control the brute force of workshop practical condition, such as equipment operation quality, personnel ' s efficiency height, order production actual development situation, material put in place situation, production loss situation etc., the production schedule and actual production are disconnected, cause plan to delay, implementation result is not good enough.
Utilize mobile intelligent terminal to solve printing enterprise's production management, the problem of production control automation is one of solution of the best, docked with the production management system of enterprises by the application of mobile intelligent terminal, Real-time Feedback production equipment job schedule, supvr can inquire about the manufacturing schedule of all orders, and reminded by early warning timely, help managerial personnel to adjust, avoid producing and incur loss through delay.
The most similar is support the information communication of software and hardware by JMF/JDF consensus standard and synchronously realize print production robotization in the market.JMF/JDF agreement is the communications framework of printing enterprise of U.S. alliance organization definition, and be intended to the estrangement eliminating printing client and printing factory, the workflow of definable and any user of tracking, contains the links of print production flow process.But domestic market can support that the hardware vendor of JMF/JDF agreement is few, and enterprise-level application is not too applicable to domestic printing enterprise; It is comparatively large that technology implements difficulty, and threshold is higher, and implementation cost is higher simultaneously, comprises cost of development, the implementation cost in training cost and later stage.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of print production controlling and pre-warning system, native system overcomes the traditional printing production management system of enterprise and implements the defect of JMF/JDF protocol solutions, realize control and the early warning of print production flow process links, accomplish accurate control, Realtime Alerts, meet the demand of printing enterprise's automation for production management.
For solving the problems of the technologies described above, print production controlling and pre-warning system of the present invention comprises mobile intelligent terminal, production control module, business administration module, database server, early warning processing module, early warning monitoring module, message reception module and message transmission module, described production control module and business administration module carry out data synchronization transmissions in real time, keep the renewal of order manufacturing schedule and state, described mobile intelligent terminal Real-time Collection workload and progress msg and by wireless network by information transmission to described production control module, described production control module is carried out data preservation and is carried out information sharing by described database server and described business administration module, described early warning monitoring module monitors production run, by sudden accident and contingent production deferred message real-time Transmission extremely described message reception module, early warning information is transferred to described early warning processing module by described message reception module, the manufacturing schedule of described early warning processing module to all orders is monitored, and real-time comparison current production time and order expected time of delivery, incur loss through delay once produce, early warning information is sent to described business administration module at once by described message transmission module, described business administration module is changed and adjusted the production schedule and is upgraded described database server information, described mobile intelligent terminal and production control module implement the production schedule according to the production ordering changed.
Further, the content that described production control module and business administration module carry out data synchronization transmissions in real time comprises:
A) production data upgrades, described mobile intelligent terminal is by wireless network transmissions automatic feedback every operation task actual production progress, described production control module checks whether that all production tasks complete immediately, if complete, then notify described business administration module, order is produced all complete, waits in delivery;
B) production ordering receives, and described mobile intelligent terminal constantly carries out instructions query to described production control module, if without new production ordering, be then returned as sky, otherwise make producing and reminds, inform that the new production task of producers is assigned;
C) manufacturing schedule notice, described production control module receives the production task more new data that mobile intelligent terminal sends, check whether all inter-related tasks of order complete, if completed, then notify that described business administration module order is produced complete, and change order status by described business administration module;
D) production schedule is assigned, after described business administration module formulates the production schedule, by O/No. and all relevant production tasks and produce required material quota situation and be sent to described production control module, described production control module, according to the waiting of current each printing machine platform and personnel depaly, generates production ordering and waits for that mobile intelligent terminal obtains.
Further, described early warning monitoring module monitors production run comprises:
A) early warning information incured loss through delay by order, and current order does not complete, and exceedes the time of delivery, carries out delay early warning;
B) order postpones early warning information; Current order does not complete, and its all subsequent production required by task time adds that total duration of haulage time exceedes the time of delivery, carries out delay early warning;
C) equipment fault early-warning information, printing machine platform breaks down, and all order production tasks relevant to faulty equipment are delayed, and carries out fault pre-alarming and reminds managerial personnel to implement the task change of fault printing machine platform;
D) undermanned early warning information, production task actual person does not reach the reservation quota of described business administration module, production task will be caused to incur loss through delay, carry out undermanned early warning;
E) the not enough early warning information of production capacity, contrasts all order volume and current production capacity, once occur that production cannot meet to estimate production capacity needed for order volume, carry out the not enough early warning of production capacity, prompting managerial personnel carry out marketing plan change or personnel supplement;
F) production bottleneck warning message, when occurring that situation incured loss through delay by order, checking all board equipment the longest task consuming time, judging bottleneck operation, report to the police, inform that managerial personnel adjust;
G) quality inspection warning message, after product selective examination disqualification rate exceedes enterprise's acceptance line, sends quality inspection warning message, informs managerial personnel's product disqualification rate situation.
Because print production controlling and pre-warning system of the present invention have employed technique scheme, namely the production control module of native system and business administration module carry out data synchronization transmissions in real time, mobile intelligent terminal Real-time Collection workload and progress msg and by wireless network by information transmission to production control module, production control module is carried out data preservation and is carried out information sharing by database server, early warning monitoring module monitors production run real-time Transmission are to message reception module, early warning processing module receives and sends early warning information and monitor the manufacturing schedule of all orders, real-time comparison current production time and order expected time of delivery, early warning information is sent to business administration module once produce to incur loss through delay, business administration module is changed and adjusted the production schedule and is upgraded described database server information, mobile intelligent terminal and production control module implement the production schedule according to the production ordering changed.Native system overcomes the traditional printing production management system of enterprise and implements the defect of JMF/JDF protocol solutions, realize control and the early warning of print production flow process links, accomplish accurate control, Realtime Alerts, meet the demand that printing enterprise produces pipe robotization.
Accompanying drawing explanation
Below in conjunction with drawings and embodiments, the present invention is described in further detail:
Fig. 1 is print production controlling and pre-warning system schematic of the present invention.
Embodiment
As shown in Figure 1, print production controlling and pre-warning system of the present invention comprises mobile intelligent terminal 4, production control module 1, business administration module 2, database server 3, early warning processing module 7, early warning monitoring module 8, message reception module 5 and message transmission module 6, described production control module 1 carries out data synchronization transmissions in real time with business administration module 2, keep the renewal of order manufacturing schedule and state, described mobile intelligent terminal 4 Real-time Collection workload and progress msg and by wireless network by information transmission to described production control module 1, described production control module 1 is carried out data preservation and is carried out information sharing by described database server 3 with described business administration module 2, described early warning monitoring module 8 monitoring industrial processes, by sudden accident and contingent production deferred message real-time Transmission extremely described message reception module 5, early warning information is transferred to described early warning processing module 7 by described message reception module 5, the manufacturing schedule of described early warning processing module 7 to all orders is monitored, and real-time comparison current production time and order expected time of delivery, incur loss through delay once produce, early warning information is sent to described business administration module 2 at once by described message transmission module 6, described business administration module 2 pairs of production schedules are changed and adjusted and are upgraded described database server 3 information, described mobile intelligent terminal 4 and production control module 1 implement the production schedule according to the production ordering changed.
Further, the content that described production control module 1 and business administration module 2 carry out data synchronization transmissions in real time comprises:
A) production data upgrades, described mobile intelligent terminal is by wireless network transmissions automatic feedback every operation task actual production progress, described production control module checks whether that all production tasks complete immediately, if complete, then notify described business administration module, order is produced all complete, waits in delivery;
B) production ordering receives, and described mobile intelligent terminal constantly carries out instructions query to described production control module, if without new production ordering, be then returned as sky, otherwise make producing and reminds, inform that the new production task of producers is assigned;
C) manufacturing schedule notice, described production control module receives the production task more new data that mobile intelligent terminal sends, this more new data packets draw together O/No. and production task numbering, check whether all inter-related tasks of order complete, if completed, then notify that described business administration module order is produced complete, and change order status by described business administration module;
D) production schedule is assigned, after described business administration module formulates the production schedule, by O/No. and all relevant production tasks and produce required material quota situation and be sent to described production control module, described production control module, according to the waiting of current each printing machine platform and personnel depaly, generates production ordering and waits for that mobile intelligent terminal obtains.
Further, described early warning monitoring module 8 monitoring industrial processes comprises:
A) early warning information incured loss through delay by order, and current order does not complete, and exceedes the time of delivery, carries out delay early warning;
B) order postpones early warning information; Current order does not complete, and its all subsequent production required by task time adds that total duration of haulage time exceedes the time of delivery, carries out delay early warning;
C) equipment fault early-warning information, printing machine platform breaks down, and all order production tasks relevant to faulty equipment are delayed, and carries out fault pre-alarming and reminds managerial personnel to implement the task change of fault printing machine platform;
D) undermanned early warning information, production task actual person does not reach the reservation quota of described business administration module, production task will be caused to incur loss through delay, carry out undermanned early warning;
E) the not enough early warning information of production capacity, contrasts all order volume and current production capacity, once occur that production cannot meet to estimate production capacity needed for order volume, carry out the not enough early warning of production capacity, prompting managerial personnel carry out marketing plan change or personnel supplement;
F) production bottleneck warning message, when occurring that situation incured loss through delay by order, checking all board equipment the longest task consuming time, judging bottleneck operation, report to the police, inform that managerial personnel adjust;
G) quality inspection warning message, after product selective examination disqualification rate exceedes enterprise's acceptance line, sends quality inspection warning message, informs managerial personnel's product disqualification rate situation.
Native system can meet the automation for production management of most of printing enterprise, intelligentized demand, is combined, improves printing enterprise's production management ability, reduce the maintenance cost of system by the application of intelligent movable end with existing enterprise management system; The extensibility of system is higher, and adopt the application of mobile intelligent terminal to be convenient to the secondary development of system, and the customization capability of system is strong, applying flexible, compared with the software and hardware system of JMF/JDF agreement, significantly reduces system cost; Especially native system more meets the needs of printing enterprise's actual production management, focuses on management process, improves the reaction velocity of business administration, grasps real production data.
Native system is through printing enterprise's actual motion, and good Consumer's Experience makes the efficiency of management effectively improve, and has abandoned traditional paper, the manufacturing schedule way to manage of form, reduces the middle controlling unit time of production procedure; Warning function enhances the reaction velocity of managerial personnel simultaneously, prevent trouble before it happens, effectively reduce printing enterprise and produce error frequency and accident frequency, too increase enthusiasm and the vigilance of participant in production link simultaneously, improve the production management level of printing enterprise, enhance the core competitiveness of enterprise.
Claims (3)
1. a print production controlling and pre-warning system, it is characterized in that: native system comprises mobile intelligent terminal, production control module, business administration module, database server, early warning processing module, early warning monitoring module, message reception module and message transmission module, described production control module and business administration module carry out data synchronization transmissions in real time, keep the renewal of order manufacturing schedule and state, described mobile intelligent terminal Real-time Collection workload and progress msg and by wireless network by information transmission to described production control module, described production control module is carried out data preservation and is carried out information sharing by described database server and described business administration module, described early warning monitoring module monitors production run, by sudden accident and contingent production deferred message real-time Transmission extremely described message reception module, early warning information is transferred to described early warning processing module by described message reception module, the manufacturing schedule of described early warning processing module to all orders is monitored, and real-time comparison current production time and order expected time of delivery, incur loss through delay once produce, early warning information is sent to described business administration module at once by described message transmission module, described business administration module is changed and adjusted the production schedule and is upgraded described database server information, described mobile intelligent terminal and production control module implement the production schedule according to the production ordering changed.
2. print production controlling and pre-warning system according to claim 1, is characterized in that: the content that described production control module and business administration module carry out data synchronization transmissions in real time comprises:
A) production data upgrades, described mobile intelligent terminal is by wireless network transmissions automatic feedback every operation task actual production progress, described production control module checks whether that all production tasks complete immediately, if complete, then notify described business administration module, order is produced all complete, waits in delivery;
B) production ordering receives, and described mobile intelligent terminal constantly carries out instructions query to described production control module, if without new production ordering, be then returned as sky, otherwise make producing and reminds, inform that the new production task of producers is assigned;
C) manufacturing schedule notice, described production control module receives the production task more new data that mobile intelligent terminal sends, check whether all inter-related tasks of order complete, if completed, then notify that described business administration module order is produced complete, and change order status by described business administration module;
D) production schedule is assigned, after described business administration module formulates the production schedule, by O/No. and all relevant production tasks and produce required material quota situation and be sent to described production control module, described production control module, according to the waiting of current each printing machine platform and personnel depaly, generates production ordering and waits for that mobile intelligent terminal obtains.
3. print production controlling and pre-warning system according to claim 1, is characterized in that: described early warning monitoring module monitors production run comprises:
A) early warning information incured loss through delay by order, and current order does not complete, and exceedes the time of delivery, carries out delay early warning;
B) order postpones early warning information; Current order does not complete, and its all subsequent production required by task time adds that total duration of haulage time exceedes the time of delivery, carries out delay early warning;
C) equipment fault early-warning information, printing machine platform breaks down, and all order production tasks relevant to faulty equipment are delayed, and carries out fault pre-alarming and reminds managerial personnel to implement the task change of fault printing machine platform;
D) undermanned early warning information, production task actual person does not reach the reservation quota of described business administration module, production task will be caused to incur loss through delay, carry out undermanned early warning;
E) the not enough early warning information of production capacity, contrasts all order volume and current production capacity, once occur that production cannot meet to estimate production capacity needed for order volume, carry out the not enough early warning of production capacity, prompting managerial personnel carry out marketing plan change or personnel supplement;
F) production bottleneck warning message, when occurring that situation incured loss through delay by order, checking all board equipment the longest task consuming time, judging bottleneck operation, report to the police, inform that managerial personnel adjust;
G) quality inspection warning message, after product selective examination disqualification rate exceedes enterprise's acceptance line, sends quality inspection warning message, informs managerial personnel's product disqualification rate situation.
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| CN201410366982.6A CN104240406A (en) | 2014-07-30 | 2014-07-30 | Printing production control and early-warning system |
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| CN201410366982.6A CN104240406A (en) | 2014-07-30 | 2014-07-30 | Printing production control and early-warning system |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105354661A (en) * | 2015-11-20 | 2016-02-24 | 惠州市物联微电子有限公司 | Order monitoring system and method |
| CN106447168A (en) * | 2016-08-31 | 2017-02-22 | 广州亿澳斯软件股份有限公司 | Intelligent reminding system and method |
| CN107038517A (en) * | 2016-10-24 | 2017-08-11 | 禾盈软件科技有限公司 | The automation early warning system and its method of business administration |
| CN108241350A (en) * | 2018-01-18 | 2018-07-03 | 深圳市伟博思技术有限公司 | A kind of Intelligent Dynamic manufacture execution method and relevant device |
| CN108734411A (en) * | 2018-05-28 | 2018-11-02 | 英特尔产品（成都）有限公司 | Method and apparatus for production capacity warning |
| CN110400048A (en) * | 2019-06-19 | 2019-11-01 | 北京首钢建设集团有限公司 | Steel construction production control system |
| CN110789224A (en) * | 2019-11-07 | 2020-02-14 | 禧图纸品印刷（深圳）有限公司 | Information recording and controlling system of printing equipment |
| CN110796428A (en) * | 2019-09-27 | 2020-02-14 | 厦门彤丹网络科技有限公司 | Service type printing manufacturing system |
| CN111240278A (en) * | 2018-11-29 | 2020-06-05 | 宁波创元信息科技有限公司 | Production progress real-time tracking system based on node network |
| CN112001677A (en) * | 2020-08-25 | 2020-11-27 | 天津天石休闲用品有限公司 | Intelligent factory production control system |
| CN112132698A (en) * | 2020-09-21 | 2020-12-25 | 云南前列电缆有限公司 | Cable production line monitoring system |
| CN112486759A (en) * | 2020-11-03 | 2021-03-12 | 昆山之富士机械制造有限公司 | PCCS production monitoring method |
| CN112613806A (en) * | 2020-11-25 | 2021-04-06 | 青岛北洋天青数联智能股份有限公司 | Overhead accumulation and release control system and method for door body distribution |
| CN113393164A (en) * | 2021-07-09 | 2021-09-14 | 中车青岛四方机车车辆股份有限公司 | Real-time card control method and system for product quality |
| CN113743745A (en) * | 2021-08-13 | 2021-12-03 | 江苏硕科信息技术有限公司 | Enterprise production management system |
| CN115805754A (en) * | 2023-02-03 | 2023-03-17 | 如皋市中罗印刷机械有限公司 | Printing machine intelligent remote control method and system based on Internet |
| CN116757371A (en) * | 2023-08-23 | 2023-09-15 | 深圳市明心数智科技有限公司 | Monitoring and early warning method, system and medium for printing and dyeing production process |
| CN117057630A (en) * | 2023-10-10 | 2023-11-14 | 山东丰香园食品股份有限公司 | Intelligent management method and system for production line of food packaging workshop |
-
2014
- 2014-07-30 CN CN201410366982.6A patent/CN104240406A/en active Pending
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105354661A (en) * | 2015-11-20 | 2016-02-24 | 惠州市物联微电子有限公司 | Order monitoring system and method |
| CN106447168A (en) * | 2016-08-31 | 2017-02-22 | 广州亿澳斯软件股份有限公司 | Intelligent reminding system and method |
| CN107038517A (en) * | 2016-10-24 | 2017-08-11 | 禾盈软件科技有限公司 | The automation early warning system and its method of business administration |
| CN108241350A (en) * | 2018-01-18 | 2018-07-03 | 深圳市伟博思技术有限公司 | A kind of Intelligent Dynamic manufacture execution method and relevant device |
| CN108734411A (en) * | 2018-05-28 | 2018-11-02 | 英特尔产品（成都）有限公司 | Method and apparatus for production capacity warning |
| CN111240278A (en) * | 2018-11-29 | 2020-06-05 | 宁波创元信息科技有限公司 | Production progress real-time tracking system based on node network |
| CN110400048A (en) * | 2019-06-19 | 2019-11-01 | 北京首钢建设集团有限公司 | Steel construction production control system |
| CN110796428B (en) * | 2019-09-27 | 2022-06-21 | 厦门彤丹网络科技有限公司 | Service type printing manufacturing system |
| CN110796428A (en) * | 2019-09-27 | 2020-02-14 | 厦门彤丹网络科技有限公司 | Service type printing manufacturing system |
| CN110789224A (en) * | 2019-11-07 | 2020-02-14 | 禧图纸品印刷（深圳）有限公司 | Information recording and controlling system of printing equipment |
| CN112001677A (en) * | 2020-08-25 | 2020-11-27 | 天津天石休闲用品有限公司 | Intelligent factory production control system |
| CN112132698A (en) * | 2020-09-21 | 2020-12-25 | 云南前列电缆有限公司 | Cable production line monitoring system |
| CN112486759A (en) * | 2020-11-03 | 2021-03-12 | 昆山之富士机械制造有限公司 | PCCS production monitoring method |
| CN112613806A (en) * | 2020-11-25 | 2021-04-06 | 青岛北洋天青数联智能股份有限公司 | Overhead accumulation and release control system and method for door body distribution |
| CN113393164A (en) * | 2021-07-09 | 2021-09-14 | 中车青岛四方机车车辆股份有限公司 | Real-time card control method and system for product quality |
| CN113743745A (en) * | 2021-08-13 | 2021-12-03 | 江苏硕科信息技术有限公司 | Enterprise production management system |
| CN115805754A (en) * | 2023-02-03 | 2023-03-17 | 如皋市中罗印刷机械有限公司 | Printing machine intelligent remote control method and system based on Internet |
| CN115805754B (en) * | 2023-02-03 | 2023-08-15 | 如皋市中罗印刷机械有限公司 | Internet-based intelligent remote control method and system for printer |
| CN116757371A (en) * | 2023-08-23 | 2023-09-15 | 深圳市明心数智科技有限公司 | Monitoring and early warning method, system and medium for printing and dyeing production process |
| CN116757371B (en) * | 2023-08-23 | 2024-01-05 | 深圳市明心数智科技有限公司 | Monitoring and early warning method, system and medium for printing and dyeing production process |
| CN117057630A (en) * | 2023-10-10 | 2023-11-14 | 山东丰香园食品股份有限公司 | Intelligent management method and system for production line of food packaging workshop |
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Application publication date: 20141224 |