CN112001677A - Intelligent factory production control system - Google Patents
Intelligent factory production control system Download PDFInfo
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- CN112001677A CN112001677A CN202010864230.8A CN202010864230A CN112001677A CN 112001677 A CN112001677 A CN 112001677A CN 202010864230 A CN202010864230 A CN 202010864230A CN 112001677 A CN112001677 A CN 112001677A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/28—Databases characterised by their database models, e.g. relational or object models
- G06F16/284—Relational databases
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F9/00—Arrangements for program control, e.g. control units
- G06F9/06—Arrangements for program control, e.g. control units using stored programs, i.e. using an internal store of processing equipment to receive or retain programs
- G06F9/46—Multiprogramming arrangements
- G06F9/54—Interprogram communication
- G06F9/544—Buffers; Shared memory; Pipes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses an intelligent factory production control system, which comprises: the data transmission module is used for establishing a database for storing product process data and sales data and acquiring order information through a WebApi interface; the data center module is used for receiving order information and providing required data for production; the data transmission module is used for sending data to a production key node terminal in a mode of combining WebApi and Socket; the data feedback module is used for feeding back another data generated by the key node production terminal to the database in a mode of combining WebApi and Socket for query and extraction; the data pushing module is used for providing a data channel between the data center module and the production key node terminal; the data monitoring module monitors the resource consumption condition in operation through preset parameters and notifies when the feedback data exceeds a preset warning line; and the production state feedback module displays the production state through a graphical interface established by the feedback data.
Description
Technical Field
The invention relates to the field of intelligent manufacturing, in particular to an intelligent factory production control system.
Background
With the rapid development of intelligent manufacturing, the increasing demand for factory production, especially for labor-intensive factories, is a very serious challenge.
Most plants today, especially labor-intensive plants, retain the basic model of traditional plants. After receiving the order, the order is counted by a special statistical staff, then the scheduling staff is switched to carry out scheduling according to the productivity, and finally the production staff carries out production according to the established production flow. In the mode, problems are found slowly and cannot be solved in time under the condition of large-scale production, but large-scale orders have enough time to be processed under the guarantee of delivery time in units of years, and the probability of fatal problems which cannot be solved is low. But the market is more and more attentive due to the concept of low stock and even zero stock, so that the large-scale orders are reduced, and the large-scale orders are converted into small-batch orders and single-piece customized orders. This places higher demands on the rapid response capabilities of the plant.
Disclosure of Invention
The invention provides an intelligent factory production control system, aiming at key nodes with lower reaction and interaction in the current factory production flow, the invention increases the data interaction of the key nodes, meets the requirement in practical application, and is described in detail in the following:
an intelligent factory production control system, the system comprising:
the data transmission module is used for establishing a database for storing product process data and sales data and acquiring order information through a WebApi interface;
the data center module is used for receiving order information and providing required data for production;
the data transmission module is used for sending data to a production key node terminal in a mode of combining WebApi and Socket;
the data feedback module is used for feeding back another data generated by the key node production terminal to the database in a mode of combining WebApi and Socket for query and extraction;
the data pushing module is used for providing a data channel between the data center module and the production key node terminal;
the data monitoring module monitors the resource consumption condition in operation through preset parameters and notifies when the feedback data exceeds a preset warning line;
and the production state feedback module displays the production state through a graphical interface established by the feedback data.
Furthermore, the data center module finds the corresponding money in the product data according to the style number from the transmitted order data to obtain the material for product production, processes the process data, obtains the customized style data prefabricated in the product data, and pushes the customized style data to the key node terminal for production through the data transmission module.
The data monitoring module transmits the problem returned by the main system node in an instant messaging software or e-mail mode.
Furthermore, the data feedback module scans the two-dimensional code or performs scanning operation by using an identity identification card every time in the production process, and records the entering and finishing time of the production flow.
The technical scheme provided by the invention has the beneficial effects that:
1. the invention can greatly reduce the proportion of manual intervention in the preparation stage by integrating, calculating, matching and effectively feeding back the production and sales data, and the work which can be finished within several days originally can be compressed to be finished within 5-10 minutes;
2. the invention effectively improves the quick response capability of a factory during order receiving, greatly reduces the labor cost, increases the production capability of small-batch orders or customized orders, even the capability from scratch, and meets various requirements in practical application.
Drawings
FIG. 1 is a schematic diagram of an intelligent factory production control system;
FIG. 2 is a flow chart of the operation of an intelligent factory production control system.
In the drawings, the components represented by the respective reference numerals are listed below:
1: a data transfer module; 2: a data center module;
3: a data transmission module; 4: a data feedback module;
5: a data push module; 6: a data monitoring module;
7: and a production state feedback module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention are described in further detail below.
Example 1
An intelligent factory production control system, see fig. 1, comprising:
the data transmission module 1 is used for establishing a database (Sqlserver, Mysql, Oracle) for storing product process data and sales data in advance and then acquiring order information in interface modes such as WebApi and the like;
a data center module 2 for receiving order data and providing required data (required material type and quantity, processing requirement of product, etc.) for production;
for example: the method is used for obtaining the production schedule and the material preparation completion date through an MRP (material demand planning) algorithm of ERP (enterprise resource planning) by combining the production working hours in the product process data, the order delivery date in the sales data and the material order arrival date of the purchasing department.
The data transmission module 3 is used for transmitting the data of the data center module 2 to an external production key node terminal in a mode of combining WebApi and Socket;
that is, the data transmission module 3 serves as a data channel between the data center module 2 and the production key node terminal, and the production key node terminal initiates the data provision by the data center module 2.
And the data feedback module 4 is used for feeding back data (such as production start and completion time, check data of check nodes and the like) generated by the production key node terminal to the database in a mode of combining WebApi and Socket for query and extraction.
That is, the data feedback module 4 is a channel for the production node to feed back to the data center, and the fed-back data includes the start and end time of the node operation, the problem in operation, and the like.
The combination mode of the WebApi and the Socket is well known to those skilled in the art, and details of the embodiment of the present invention are not described herein.
And the data pushing module 5 is used for providing a data channel between the data center module 2 and the terminal of the production key node, and the data pushing module is initiated by the data center and received by the production node. The method has the main function of actively providing data support for production node personnel (such as the production process of the product, the required material color and the like).
The data monitoring module 6 monitors the resource consumption condition in the system operation through certain parameters (such as inventory quantity, order information and the like) preset by the system, and notifies when the feedback data exceeds a preset warning line.
And the production state feedback module 7 is used for displaying the production state of the system through a graphical interface established by the data fed back to the data center module 2 by the data feedback module 4.
In specific implementation, the execution main bodies of the data transmission module 1, the data center module 2, the data transmission module 3, the data feedback module 4, the data pushing module 5, the data monitoring module 6 and the production state feedback module 7 can be a single chip microcomputer, a microcontroller and the like.
The key node terminal is an external device, the execution main body can be a display or a tablet computer and the like, and the execution main body is not limited in the embodiment of the invention and is selected according to the requirements in practical application.
Example 2
The solution of example 1 is further described below with reference to fig. 2, which is described in detail below:
as shown in fig. 2. The invention discloses an intelligent factory production control system, which comprises: the system comprises a data transmission module 1, a data center module 2, a production key node terminal connected with the data center module 2, a data transmission module 3, a data feedback module 4, a data push module 5, a data monitoring module 6 and a production state feedback module 7.
The data transmission module 1 is used for transmitting order information into the data center module 2 (including the type, quantity and special requirements of goods required by the order, delivery date and the like) and transmitting product information into the data center module 2 (including the type of material required by the product, the quantity required by the material, the requirements of processing technology, processing drawings and the like).
The data center module 2 is used for finding the corresponding money in the product data according to the style number from the transmitted order data to quickly obtain the data such as the material, the processing technology and the like of the product production (if the order is customized, the customized style option data in the order is also matched with the corresponding option in the product data, and then the prefabricated customized style data (such as the size, the part, the processing technology data and the like) extracted from the product data is obtained). And then pushed to the terminal of the production key node through the data transmission module 3.
And the data transmission module 3 is communicated with the production key node terminal in a mode of combining WebApi and Socket according to the data of the data center module 2. The data transmission module 3 is the main way for each node to get data.
The key production node terminal displays the key data on the terminal display device according to the data pushed by the data transmission module 3 (such as an automatic cutting bed in a semi-finished product terminal displays a cutting picture, an automatic template machine displays a template, and a production hanging line station displays required process instructions and operation instructions).
The data feedback module 4 is used for feeding back critical data (such as process starting and ending time, problems in machine operation, operation feedback of personnel and the like) obtained through each manual operation of operators on the production key node terminal or automatic operation of the machine to the data center module 2 in real time in a mode of combining WebApi and Socket for supporting data of next similar order production, inquiry of production managers and real-time production feedback of salespeople.
The packing and warehousing is that when all the key node terminals are finished in production, the warehousing link is started, and data (such as packing date, packing box number and the like) are transmitted back to the data center module 2 through the data feedback module 4. The system is used for relying on data similar to order production next time, inquiry of production managers and real-time feedback of production of salespeople.
In practical application, for example, the system can calculate the required materials (material information needs to be stored in a database in advance (including the types and the required quantity of the materials and the process data (such as cutting drawings, auxiliary material length breaking data and the like) required by the processing materials) while placing the order, then correspondingly take out the required materials according to the style, the size and the like in the order information, and send the relevant data to the terminal when the key nodes need the data, so that the purposes of reducing the proportion of manpower participation and increasing the timeliness and the accuracy of the data are achieved.
The data feedback module 4 can automatically record the entering and finishing time of the production process, the main data required by the process (for example, material codes and cutting diagrams required by cutting procedure nodes) and the problems (for example, the cutting diagrams are not matched or the materials have problems) when scanning operation is performed by scanning the two-dimensional code or the identification card every time in the production process. The data feedback module 4 does not need extra personnel to carry out data operation and entry work. The data feedback module 4 cannot be operated independently from the main system, mainly exists as an attachment of the main system but is the most important link of the system, and all links including the main system need data support adopted by the link.
The data pushing module 5 can obtain data from the database according to the node requirements, and actively or passively pushes the data to each node in an interface mode such as webapi or webservice, so as to play a role of a data center. This can provide a strong support point for high-speed streaming of data. The data pushing module 5 does not need extra personnel to carry out data operation and entry work. The data pushing module 5 cannot be operated independently from the main system, and is mainly used as a component of the main system for flow circulation, data query and display.
The data monitoring module 6 is a main component for ensuring the normal operation of the system. The data monitoring module 6 will notify the relevant responsible person of the problem to process in the form of instant communication software or e-mail according to the problem (for example, too low safety stock, missing order template, original residue of finished product cut piece, etc.) returned by the main system node. The data monitoring module 6 does not need extra personnel to perform data operation and input work, cannot be separated from the main system to run independently, is mainly used as a component of the main system, is used for quickly finding problems occurring in production and informing related technical personnel to solve the problems, and improves the safety of the whole production control system.
The production state feedback module 7 is the main feedback window of the main system and is used for quickly feeding back the production order process. For quick reaction by production management personnel and customer feedback by sales personnel.
In conclusion, the rapid order receiving required by an intelligent manufacturing factory is met through the mutual matching of the modules, the preparation is automatically completed and the production is on line, the product flow detection and the product quality monitoring are carried out during production, and the data and the problems generated during production are fed back in time. The system ensures that a factory can quickly respond whether in single-piece customized production or batch production, reduces the production cost as far as possible, improves the safety of the whole control system through the data monitoring module, and avoids potential safety hazards.
In the embodiment of the present invention, except for the specific description of the model of each device, the model of other devices is not limited, as long as the device can perform the above functions.
Those skilled in the art will appreciate that the drawings are only schematic illustrations of preferred embodiments, and the above-described embodiments of the present invention are merely provided for description and do not represent the merits of the embodiments.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (4)
1. An intelligent factory production control system, said system comprising:
the data transmission module is used for establishing a database for storing product process data and sales data and acquiring order information through a WebApi interface;
the data center module is used for receiving order information and providing required data for production;
the data transmission module is used for sending data to a production key node terminal in a mode of combining WebApi and Socket;
the data feedback module is used for feeding back another data generated by the key node production terminal to the database in a mode of combining WebApi and Socket for query and extraction;
the data pushing module is used for providing a data channel between the data center module and the production key node terminal;
the data monitoring module monitors the resource consumption condition in operation through preset parameters and notifies when the feedback data exceeds a preset warning line;
and the production state feedback module displays the production state through a graphical interface established by the feedback data.
2. The intelligent factory production control system according to claim 1, wherein the data center module finds a corresponding money in the product data from the incoming order data through the style number to obtain a material for product production, processes the process data, obtains customized style data prefabricated in the product data, and pushes the customized style data to the production key node terminal through the data transmission module.
3. The intelligent factory production control system of claim 1, wherein the data monitoring module transmits the problem returned by the main system node by means of instant messaging software or e-mail.
4. The intelligent factory production control system of claim 1, wherein the data feedback module scans the two-dimensional code or performs scanning operation by using an identification card every time during the production process, and records the entering and completion time of the production process.
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| CN202010864230.8A CN112001677A (en) | 2020-08-25 | 2020-08-25 | Intelligent factory production control system |
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| CN202010864230.8A CN112001677A (en) | 2020-08-25 | 2020-08-25 | Intelligent factory production control system |
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| CN112001677A true CN112001677A (en) | 2020-11-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112948652A (en) * | 2021-04-19 | 2021-06-11 | 中国石油化工股份有限公司 | Petrochemical device data display method and system based on two-dimension code |
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| CN110766528A (en) * | 2019-10-31 | 2020-02-07 | 瑞熙(苏州)智能科技有限公司 | Client credit self-evaluation factory real-time intelligent analysis management system |
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2020
- 2020-08-25 CN CN202010864230.8A patent/CN112001677A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104240406A (en) * | 2014-07-30 | 2014-12-24 | 上海技亨信息科技有限公司 | Printing production control and early-warning system |
| CN104331770A (en) * | 2014-11-03 | 2015-02-04 | 叶校然 | Intelligent management system of flexible production enterprise |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112948652A (en) * | 2021-04-19 | 2021-06-11 | 中国石油化工股份有限公司 | Petrochemical device data display method and system based on two-dimension code |
| CN112948652B (en) * | 2021-04-19 | 2024-03-26 | 中国石油化工股份有限公司 | Petrochemical device data display method and system based on two-dimension code |
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Address after: No.11, Yijing Road, development zone, Dongli District, Tianjin, 300300 Applicant after: HIGHROCK REACREATION PRODUCTS Co.,Ltd. Address before: No. 11, Yijing Road, Dongli District, Tianjin Applicant before: HIGHROCK REACREATION PRODUCTS Co.,Ltd. |
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Application publication date: 20201127 |