CN105441651B - A kind of method for improving locomotive axle steel rotary bending fatigue performance - Google Patents

A kind of method for improving locomotive axle steel rotary bending fatigue performance Download PDF

Info

Publication number
CN105441651B
CN105441651B CN201410407745.XA CN201410407745A CN105441651B CN 105441651 B CN105441651 B CN 105441651B CN 201410407745 A CN201410407745 A CN 201410407745A CN 105441651 B CN105441651 B CN 105441651B
Authority
CN
China
Prior art keywords
locomotive axle
steel
axle steel
processing
bending fatigue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410407745.XA
Other languages
Chinese (zh)
Other versions
CN105441651A (en
Inventor
张伟华
王镇波
张凯
黄海威
卢柯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Metal Research of CAS
Original Assignee
Institute of Metal Research of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Metal Research of CAS filed Critical Institute of Metal Research of CAS
Priority to CN201410407745.XA priority Critical patent/CN105441651B/en
Publication of CN105441651A publication Critical patent/CN105441651A/en
Application granted granted Critical
Publication of CN105441651B publication Critical patent/CN105441651B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a kind of methods for improving locomotive axle steel rotary bending fatigue performance, belong to making Nano surface of metal material technical field.This method carries out Surface Nanocrystalline using surface cal rolling treatment technology to locomotive axle LZ50 steel, and processing procedure carries out in numerical control Surface Nanocrystalline system.After Surface Nanocrystalline, LZ50 steel textura epidermoidea is changed into gradient nano structure, i.e., most 10 50nm of surface layer grain size, crystallite dimension are gradually increased to initial grain size with the increase of layer depth;LZ50 steel surfaces nanosizing handles the case hardness distribution gradient state of state, and most surface layer microhardness value is more than 3.0GPa, is significantly improved than matrix hardness value;The surface roughness of LZ50 steel surfaces nanosizing processing state is significantly improved less than 0.4 μm compared with turning state surface.The rotary bending fatigue performance of locomotive axle LZ50 steel is significantly improved after Surface Nanocrystalline.

Description

A kind of method for improving locomotive axle steel rotary bending fatigue performance
Technical field
The present invention relates to making Nano surface of metal material technical fields, and in particular to a kind of raising locomotive axle steel rotation is curved The method of bent fatigue behaviour.
Background technology
As one of most important component in rail vehicle operational process, the quality and usage performance of locomotive axle are directly closed It is the safety to rail vehicle.Locomotive axle is mainly acted on during usage by rotoflector load, it is most likely that hair The fatigue rupture that raw fatigue crack induces, if the fatigue fracture of wheel shaft, Shi Biyin once occur in the process of running for rolling stock Play the train derailing even strict liabilities accident such as overturning.Therefore, safety of the fatigue behaviour to rolling stock of locomotive axle is improved Operation has great importance.Current orbit Vehicle Industry, which generally uses, increases the diameter of locomotive axle to prevent fatigue rupture Occur, although this method effectively increases the usage service life of locomotive axle, with current orbit vehicle lightweight and energy saving The target of emission reduction is runed counter to.Although locomotive axle novel high-strength alloy steel material may improve the fatigue behaviour of wheel shaft, But the exploitation of new material and the research and development of follow-up mating wheel shaft manufacturing process bring the increase of implicit costs again.How in reality The fatigue behaviour for showing rail vehicle lightweight and locomotive axle being improved under the premise of reducing cost becomes the technology of urgent need to resolve Problem.
The method for improving axis class fatigue of materials performance in industry at present mainly includes:Utilize the heat treatments such as surface mid frequency induction hardening Method obtains quench-hardened case in material surface;Changed using surface carburization, case-carbonizing, alitizing etc. surface alloying process The ingredient of material surface and phase composition prepare the alloying surface layer with excellent properties in material surface;Utilize spraying, surface Deposition technique (such as electroplating surface hard chrome) method prepares hard coat in material surface;Utilize surface mechanical attrition treatment, spray Strengthening layer is prepared in situ out in material surface in the method for the surfaces mechanical treatments such as ball, ultrasonic shot peening, deep rolling.It is several more than but There are limitations to varying degrees for the method for kind raising axis class fatigue of materials performance.First, existed using surface mid frequency induction hardening Material surface obtains quench-hardened case brittleness height, and mechanical processing is difficult, and is easy to crack during usage and come off.Utilize surface The alloying surface layer (carburized layer, nitration case, aluminized coating etc.) that alloyage process obtains and basis material (line in thermophysical property The coefficient of expansion, elasticity modulus etc.) there are larger difference, the binding performance of alloying layer and matrix is to determine material usage performance Key factor, coming off for alloying layer easily occurs under harsh environment;And process for alloying surface is complicated, has high energy The shortcomings of consumption, high pollution, long period.Using spraying, surface diposition the methods of material surface prepare hard coat with The combination of matrix is typically mechanical bond, close metallurgical binding is not implemented, therefore coating also faces usage and takes off in the process The problem of falling.Although surface mechanical attrition treatment can obtain certain thickness nanostructured layers in axis class material surface, Material surface roughness value is higher after processing, and treatment effeciency is relatively low, and cost is higher, and there are noise pollutions in processing procedure to ask Topic.The methods of shot-peening, ultrasonic shot peening and deep rolling, can obtain residual compressive stress layer of varying thickness in axis class material surface, with Promote the fatigue behaviour of axis class material, but the limited extent that these methods refine material structure, axis class material after processing Most surface layer is most carefully only capable of reaching submicron order, if its fatigue behaviour will be difficult to reach after residual compressive stress release in use Requirement;In addition, the problems such as shot-peening and ultrasonic shot peening are also handled there are noise and dust.
Invention content
The object of the present invention is to provide a kind of method for improving locomotive axle steel rotary bending fatigue performance, this method is realized Mode is simple, can make the rotary bending fatigue performance of locomotive axle steel by carrying out Surface Nanocrystalline to locomotive axle steel It is significantly improved.
The technical scheme is that:
A kind of method for improving locomotive axle steel rotary bending fatigue performance, this method handle skill using surface cal rolling Art (SMGT) carries out Surface Nanocrystalline to locomotive axle steel, is put forward the rotary bending fatigue performance of locomotive axle steel It rises.The locomotive axle steel is LZ50 medium carbon alloy steels.
The surface cal rolling treatment technology (SMGT) is realized in Surface Nanocrystalline system;The processing system packet Include processing cutter head and cooling and lubricating system, the front end setting of the processing cutter head can free rolling WC-Co hard alloy ball, The WC-Co hard alloy ball is cooled down and lubricated by cooling and lubricating system, to ensure the WC-Co hard of processing cutter head Alloying pellet can be rolled freely at a high speed when rolling locomotive axle steel, and reduced and rolled the Wen Sheng that processing is brought.
The surface cal rolling processing procedure is:The WC-Co hard alloy ball is pressed into high-speed rotating locomotive axle Steel revolving meber surface certain depth apWhile, the processing cutter head (or is returned along the axial direction of locomotive axle steel with locomotive axle steel Turn the parallel direction of the surface profile line of part) with feed speed v2Feeding, the WC-Co hard alloy ball is in locomotive axle steel table Face carries out high speed scroll and simultaneously rolls, so as to make locomotive axle steel textura epidermoidea that intense plastic strain occur to obtain gradient nano knot Structure simultaneously homogenizes surface texture, while reduces the roughness Ra value of locomotive axle steel surface.
The technological parameter selected as of the surface cal rolling processing:The linear velocity v of locomotive axle steel revolving meber rotation1For 8×103-5×104Mm/min, (often rotated a circle the feed speed of the processing cutter head processing knife with locomotive axle steel revolving meber The forward travel distance of head calculates) v2It is 7.5 × 10-3-4.7×10-2Mm/r, processing passage (i.e. locomotive axle steel revolving meber processing length Circular treatment number in the range of degree) n is 2-6, it is each to handle WC-Co hard alloy ball described in passage in locomotive axle steel surface Compression distance apIt is 25-150 μm.
The WC-Co hard alloy bulb diameter of the processing cutter head is 4-8mm.The cooling and lubricating system includes cooling and lubricating Liquid, cooling duct and oil pressure pump, the cooling duct is opened in axial direction in the processing cutter head, by oil pressure pump to cooling It is passed through cooling-lubricant in channel the hard ball and locomotive axle steel surface contact site are cooled down and lubricated.
After locomotive axle steel is using the processing of surface cal rolling treatment technology, surface roughness (Ra is less than 0.4 μm) is compared with vehicle State surface is cut to be significantly improved;Most surface layer grain is refined as nanoscale (crystallite dimension 10-50nm), gradient structure refinement thickness Degree is up to 90-500 μm;Case hardness distribution gradient state, most surface layer microhardness value are more than 3.0GPa, than matrix hardness value (2.3GPa) is greatly improved;Rotary bending fatigue performance be significantly improved (rotary bending fatigue strength degree be more than 320MPa, It is significantly improved than fine grinding state).
It is of the invention to be had the advantage that compared with the existing method for improving axis class fatigue of materials performance:
(1) way of realization is simple, and stable technical process is high, and treatment effeciency is high, easily carries out industrialization promotion application.This The surface cal rolling technology of invention belongs to environmentally friendly surface nano treatment technology, and processing procedure is in making Nano surface It is carried out in processing system.The system can be with the machining tools slitless connection such as common manual lathe, numerically controlled lathe, grinding machine, processing Not the problems such as metallic particles is not needed in the process as energy carrier, therefore will not relate to dust processing and metallic particles recycling, Treatment effeciency is substantially increased, has saved cost.
(2) after being handled using the present invention, axis class material surface microstructure homogenization degree is high, and surface smoothness is good.This After invention is to axis class material processing, textura epidermoidea realizes homogenization, the processing mode discontinuously loaded better than bold and unconstrained gram energy etc..By pair After material surface processing, surface smoothness significantly improves, and surface roughness value Ra is up between 0.05-0.4 μm.
(3) surface layer ferrite grain refinement is with obvious effects.After method for making Nano surface processing by the present invention, material surface tissue Gradient nano structure is formd under the action of large strain, high strain rate and strain gradient, most surface layer grain size is reachable 10-50nm, for the thickness of gradient nano structure sheaf up to 20-50 μm, gradient structure refines layer thickness up to 150-500 μm.And it uses The surfaces mechanical processing methods such as shot-peening, ultrasonic shot peening, bold and unconstrained gram energy and deep rolling are generally difficult to obtain nanostructured, structure refinement layer Thickness it is also smaller.
(4) gradient nano structure sheaf and matrix are without sharp interface.The methods of using surface alloying, spraying, surface deposition There are apparent interfaces with basis material for obtained alloying layer or coating, and the matrix and alloying layer of interface both sides are in ermal physics There are larger difference in performance, therefore easily occur what Interface Cracking even alloying layer came off with matrix during being on active service Phenomenon limits the promotion of axis class fatigue of materials performance.Nothing between the gradient nano structure sheaf and matrix that are obtained using the present invention Sharp interface, the problem of combination there is no gradient nano structure sheaf with matrix, the Performance Match of gradient nano structure sheaf and matrix Degree is high, effectively improves the fatigue behaviour of material.
Description of the drawings
Fig. 1 is locomotive axle steel surface cal rolling handling principle schematic diagram;Wherein:Figure (b) is the right view for scheming (a) (part).
In figure:1-WC-Co sintered carbide balls;2- support bases;3- oversheaths;4- cooling-lubricants;5- locomotive axle steel Revolving meber;6- gradient nano structure sheafs.
Fig. 2 is the microstructure photo of locomotive axle steel supply of material state.
Fig. 3 is locomotive axle steel rotary bending fatigue specimen size and Surface Nanocrystalline position schematic diagram.
Fig. 4 is locomotive axle steel rotary bending fatigue specimen surface nanosizing treated surface topography.
For locomotive axle steel surface nanosizing, the microstructure on surface compares Fig. 5 with contour curve before and after the processing;Wherein: (a) the surface microscopic tissue before Surface Nanocrystalline;(b) the surface microscopic tissue after Surface Nanocrystalline;(c) surface is received The surface outline curves of riceization before processing;(d) surface outline curves after Surface Nanocrystalline.
Fig. 6 is surface layer cross section microstructure photo of the locomotive axle steel after Surface Nanocrystalline.
Fig. 7 is locomotive axle steel most surface layer transmission electron microscope analysis result after Surface Nanocrystalline;Wherein:(a) most table Layer bright field image;(b) most surface layer dark field image;(c) the selective electron diffraction photo in (a) region;(d) most surface layer grain size statistic point Butut.
For locomotive axle steel, the surface layer microhardness after Surface Nanocrystalline is distributed Fig. 8.
Fig. 9 handles state and fine grinding state sample rotary bending fatigue S-N curve comparisons for locomotive axle steel surface nanosizing.
Figure 10 refines state rotary bending fatigue sample fracture position for locomotive axle steel.
Figure 11 refines state rotary bending fatigue fracture surface of sample surface scan electromicroscopic photograph for locomotive axle steel;Wherein:(a) it is tired Labor crack initiation position;(b) intensified image for A areas in (a).
Figure 12 handles state rotary bending fatigue sample fracture position for locomotive axle steel surface nanosizing.
Figure 13 handles state rotary bending fatigue fracture surface of sample surface scan electromicroscopic photograph for locomotive axle steel surface nanosizing; Wherein:(a) fatigue crack initiation position;(b) in (a) A areas intensified image.
Specific embodiment
The present invention carries out Surface Nanocrystalline using surface cal rolling treatment technology (SMGT) to locomotive axle steel, from And the rotary bending fatigue performance of locomotive axle steel is made to be significantly improved.Processing procedure is enterprising in Surface Nanocrystalline system Row, the principle schematic of Surface Nanocrystalline are as shown in Figure 1.The Surface Nanocrystalline system is by processing cutter head and cooling Lubricating system composition.Handle cutter head front end set one can free rolling WC-Co hard alloy ball 1, WC-Co hard alloy Ball is embedded between the processing support base 2 of cutter head and oversheath 3, is to be connected through a screw thread between support base 2 and oversheath 3 's.Matching relationship between support base 2 and oversheath 3 can suitably be adjusted by elastic screw thread, so as to close WC-Co hard The position of 1 centre of sphere of gold goal remains fixed, while can freely be rolled during Surface Nanocrystalline again.Cooling and lubricating system Including oil pressure pump, cooling-lubricant and cooling duct 4.Cooling duct 4 is opened in axial direction in the processing cutter head, passes through oil Press pump is passed through cooling-lubricant into cooling duct 4 to 5 surface contact of the WC-Co hard alloy ball 1 and locomotive axle steel Position is cooled down and is lubricated.Wherein, cooling-lubricant has both cooling and the effect of lubrication, and selection criteria is to ensure to reduce friction More than 20% resistance reduces by 200 DEG C for the treatment of temperature or more.
The specific implementation process that the present invention improves locomotive axle steel rotary bending fatigue performance is as follows:
It will be on Surface Nanocrystalline system embedment to centre numerically controlled lathe.Locomotive axle steel is turned round using absolute ethyl alcohol Part surface clean and oil removing, then will be on locomotive axle steel revolving meber clamping to numerically controlled lathe.Successively to locomotive axle steel Rough turn and smart car is carried out, until the size set.After turning process is mainly for ensureing locomotive axle steel revolving meber clamping Form tolerance control in a certain range (10 μm), for next step Surface Nanocrystalline path walking precision establish base Plinth.Progress Surface Nanocrystalline program editing, the main technologic parameters of accurate control surface nanosizing processing, i.e.,:Locomotive wheel The external circe speed v of axis steel 51, WC-Co hard alloy ball 15 surface of locomotive axle steel compression distance ap, processing cutter head axis To (or surface profile line direction of locomotive axle steel revolving meber) feed speed v2(i.e. locomotive axle steel turns round with processing passage n Circular treatment number in the range of part treated length).Oil pressure pump is opened, table is carried out to locomotive axle steel revolving meber according to setting program Face nanosizing processing.The WC-Co hard alloy ball 1 of cutter head is handled in press-in high speed rotation (external circe speed v1=8 × 103-5 ×104Mm/min 5 surface certain depth a of locomotive axle steel)pWhile (25-150 μm), cutter head is handled along locomotive axle steel 5 Axial (or surface profile line direction of locomotive axle steel revolving meber) is with feed speed v2(7.5×10-3-4.7×10-2Mm/r) into It gives.After the completion of each processing passage, the processing of next passage is carried out, wherein a of each passagep(i)(25-150 μm, 1≤i≤ N) it is programmed respectively according to scheduled numerical value.After a processing passages of n (2-6), 5 surface texture of locomotive axle steel occurs strong Be plastically deformed and obtain gradient nano structure 6 and surface texture homogenize;Meanwhile the roughness Ra value of locomotive axle steel surface Reduce (0.1-0.4 μm), most surface layer grain is refined as nanoscale (crystallite dimension 10-50nm), gradient structure refinement layer thickness Up to 90-500 μm;Case hardness distribution gradient state, most surface layer microhardness value are more than 3.0GPa, than matrix hardness value (2.3GPa) is significantly improved;Rotary bending fatigue strength degree is more than 320MPa, is significantly improved than fine grinding state, finally realizes locomotive The raising of wheel shaft steel rotary bending fatigue performance.
With reference to specific embodiment, the present invention will be described in detail.
Embodiment 1
Locomotive axle steel is the medium carbon alloy steel of trade mark LZ50, and chemical composition is (wt.%):C 0.47%, Si 0.17%, Mn 0.6%, S 0.03%, P 0.03%, Cr 0.03%, Ni 0.03%, Cu 0.25%, Al 0.02%, Fe Surplus.The initial supply of material state of LZ50 steel is double normalizing+primary tempering.LZ50 steel the supply of material state microstructure as shown in Fig. 2, by Figure is as it can be seen that the microstructure of LZ50 steel is mainly made of ferrite and pearlite.LZ50 steel standard rotary bending fatigue samples Size is as shown in Figure 3.Surface Nanocrystalline method using the present invention is to locomotive axle LZ50 medium carbon alloy steel fatigue testing specimens It is handled, the WC-Co hard alloy bulb diameter for handling cutter head is 8mm, and cooling-lubricant selects Castrol CN 008/04 Type, treatment site are as shown in Figure 3.The selection of Surface Nanocrystalline technological parameter is as follows:
The external circe speed v of locomotive axle LZ50 medium carbon alloy steels fatigue testing specimen rotation1=1.9 × 104mm/min;
Each processing passage WC-Co hard alloy ball is in the press-in on locomotive axle LZ50 medium carbon alloy steel fatigue testing specimens surface Depth ap(i)Respectively:ap(1)=25 μm, ap(2)=50 μm, ap(3)=75 μm, ap(4)=100 μm.
Handling cutter head, axially (arc transition section is surface profile line side along locomotive axle LZ50 medium carbon alloy steels fatigue testing specimen To) feed speed v2=2 × 10-2mm/r;
Handle passage n=4 times.
Comparative example 1
The locomotive axle LZ50 medium carbon alloy steels supply of material state and structural constituent of this comparative example selection are same as Example 1, Process LZ50 steel standard rotary bending fatigue samples by the way of fine grinding, size at making Nano surface in embodiment 1 The LZ50 steel rotary bending fatigue samples of reason are identical.
The rotary bending fatigue test of above-described embodiment 1 and comparative example 1 is used into PQ-1 type rotary bending fatigue tests Machine, fatigue test carry out at room temperature, and fatigue stress loading frequency is that (i.e. fatigue testing specimen rotating speed is 5000r/ to 83.33Hz min)。
After result of the test shows the method for making Nano surface processing by the present invention, locomotive axle LZ50 medium carbon alloy steels Shaping surface quality is good, and surface smoothness is obviously improved (Fig. 4) compared with turning state.Locomotive axle LZ50 medium carbon alloy steels surface Nanosizing processing rear surface roughness Ra is 0.39 μm, surface topography flat, smooth, does not occur apparent rough pattern (figure 5).After Surface Nanocrystalline, intense plastic strain occurs for locomotive axle LZ50 medium carbon alloy steels superficial layer, thickness occurs About 230 μm of gradient nano structure sheaf and gradient structure refinement layer (Fig. 6);With the increase with surface distance, degree of refinement It continuously decreases, until matrix region (below surface at about 230 μm).TEM and choose electron diffraction analysis the result shows that, locomotive wheel The crystal grain refinement on axis LZ50 medium carbon alloy steels most surface layer after Surface Nanocrystalline is the equiax crystal of nanoscale, and size is about For 14nm (Fig. 7).
The hardness number on LZ50 medium carbon alloy steel Surface Nanocrystalline state cross sections most surface layer is up to 3.9Gpa, compares matrix Hardness number (2.3GPa) improves about 70%;With the increase with surface distance, downward trend is presented in cross-section surface hardness, works as distance When being 230 μm or so, cross section hardness number is reduced to (2.3GPa) suitable with matrix hardness value (Fig. 8).LZ50 medium carbon alloy steels Surface Nanocrystalline state and the rotary bending fatigue S-N curves for being ground state are as shown in Figure 9.LZ50 medium carbon alloy steels grinding state Rotary bending fatigue strength degree is 300MPa, and fracture position is as shown in Figure 10, and fatigue crack germinates (Figure 11) on surface;LZ50 The rotary bending fatigue strength degree of medium carbon alloy steel Surface Nanocrystalline state is 340MPa, relatively refines state and improves 13.3%, Fracture position is as shown in figure 12, and fatigue crack germinates (Figure 13) on surface.This explanation utilizes method for making Nano surface of the invention After processing, the gradient nano structure on surface layer can effectively improve the rotoflector intensity to locomotive axle LZ50 medium carbon alloy steels.

Claims (3)

  1. A kind of 1. method for improving locomotive axle steel rotary bending fatigue performance, it is characterised in that:This method is using surface machine Tool rolls treatment technology and carries out Surface Nanocrystalline to locomotive axle steel, obtains the rotary bending fatigue performance of locomotive axle steel To promotion;The locomotive axle steel is LZ50 medium carbon alloy steels;
    The surface cal rolling treatment technology is realized in Surface Nanocrystalline system;The processing system includes processing cutter head And cooling and lubricating system, it is described processing cutter head front end setting can free rolling WC-Co hard alloy ball, pass through cool down profit Sliding system is cooled down and is lubricated to the WC-Co hard alloy ball, is being ground with the WC-Co hard alloy ball for ensureing processing cutter head It can freely be rolled at a high speed during press axletree steel, and reduce and roll the Wen Sheng that processing is brought;
    The surface cal rolling processing procedure is:The WC-Co hard alloy ball is pressed into high-speed rotating locomotive axle steel and returns Turn part surface certain depth apWhile, it is described processing cutter head along locomotive axle steel axial direction or with locomotive axle steel revolving meber The parallel direction of surface profile line is with feed speed v2Feeding, the WC-Co hard alloy ball are carried out in locomotive axle steel surface High speed scroll simultaneously rolls, so as to make locomotive axle steel textura epidermoidea that intense plastic strain occur to obtain gradient nano structure and make Surface texture homogenizes, while reduces the roughness Ra value of locomotive axle steel surface;The cooling and lubricating system includes cooling and moistens Synovia, cooling duct and oil pressure pump, the cooling duct is opened in axial direction in the processing cutter head, by oil pressure pump to cold But it is passed through cooling-lubricant in channel the WC-Co hard balls and locomotive axle steel surface contact site are cooled down and moistened It is sliding;
    The technological parameter selected as of the surface cal rolling processing:The linear velocity v of locomotive axle steel revolving meber rotation1For 1.9 × 104-5×104Mm/min, the feed speed v of the processing cutter head2It is 7.5 × 10-3-4.7×10-2Mm/r, processing passage n are 2-6, it is each to handle WC-Co hard alloy ball described in passage in the compression distance a of locomotive axle steel surfacepIt is 25-150 μm, and The compression distance of each processing passage is incremented by a manner of arithmetic progression.
  2. 2. the method according to claim 1 for improving locomotive axle steel rotary bending fatigue performance, it is characterised in that:It is described The WC-Co hard alloy bulb diameter for handling cutter head is 4-8mm.
  3. 3. the method according to claim 1 for improving locomotive axle steel rotary bending fatigue performance, it is characterised in that:Locomotive After wheel shaft steel is using the processing of surface cal rolling treatment technology, surface roughness Ra is less than 0.4 μm;Most surface layer grain is refined as receiving Meter level, most surface layer grain size are 10-50nm, and gradient structure refinement layer thickness reaches 90-500 μm;Case hardness distribution gradient State, most surface layer microhardness value are more than 3.0GPa;Rotary bending fatigue strength degree is more than 320MPa.
CN201410407745.XA 2014-08-18 2014-08-18 A kind of method for improving locomotive axle steel rotary bending fatigue performance Active CN105441651B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410407745.XA CN105441651B (en) 2014-08-18 2014-08-18 A kind of method for improving locomotive axle steel rotary bending fatigue performance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410407745.XA CN105441651B (en) 2014-08-18 2014-08-18 A kind of method for improving locomotive axle steel rotary bending fatigue performance

Publications (2)

Publication Number Publication Date
CN105441651A CN105441651A (en) 2016-03-30
CN105441651B true CN105441651B (en) 2018-06-29

Family

ID=55552273

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410407745.XA Active CN105441651B (en) 2014-08-18 2014-08-18 A kind of method for improving locomotive axle steel rotary bending fatigue performance

Country Status (1)

Country Link
CN (1) CN105441651B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105861797B (en) * 2016-05-27 2018-03-06 中国科学院金属研究所 A kind of spinning insert and metal surface spinning intensifying method
CN111850266A (en) * 2020-07-29 2020-10-30 中国科学院金属研究所 Machining method and machining device for realizing surface nanocrystallization of crankshaft device
CN111944971B (en) * 2020-07-29 2022-05-06 中国科学院金属研究所 Surface nanocrystallization processing method for metal workpiece with curved surface structure
CN115807200B (en) * 2022-07-07 2024-02-20 太原科技大学 Preparation method of magnesium alloy bar with controllable radial gradient structure

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201175816Y (en) * 2008-03-20 2009-01-07 比亚迪股份有限公司 Point pressing type processing cutting tool
CN102643966A (en) * 2012-04-10 2012-08-22 中国科学院金属研究所 Method for forming nanometer gradient structure on surface layer of shaft metallic material
CN103305671A (en) * 2013-05-17 2013-09-18 西安交通大学 Method for performing gradient nano-crystallization on surface of metal

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1446935A (en) * 2003-01-10 2003-10-08 西北工业大学 Method for preparing super fine crystal material
CN1621197A (en) * 2004-12-09 2005-06-01 上海交通大学 Machine parts surface nanocrystallization method by rolling
CN100415903C (en) * 2007-02-01 2008-09-03 上海交通大学 Nanolizing method for metal surface
JP5704524B2 (en) * 2009-11-17 2015-04-22 高周波熱錬株式会社 Method for surface modification of metal materials
CN102321791B (en) * 2011-09-19 2013-03-06 西北有色金属研究院 Method for realizing nanometer modification on metal material surface with sliding friction
CN202643780U (en) * 2012-05-30 2013-01-02 中国科学院金属研究所 Single-wheel cutter for processing metal material surface to improve material performance

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201175816Y (en) * 2008-03-20 2009-01-07 比亚迪股份有限公司 Point pressing type processing cutting tool
CN102643966A (en) * 2012-04-10 2012-08-22 中国科学院金属研究所 Method for forming nanometer gradient structure on surface layer of shaft metallic material
CN103305671A (en) * 2013-05-17 2013-09-18 西安交通大学 Method for performing gradient nano-crystallization on surface of metal

Also Published As

Publication number Publication date
CN105441651A (en) 2016-03-30

Similar Documents

Publication Publication Date Title
CN105369024B (en) A kind of method for producing gradient nano structure on martensite steel surface
CN105385829B (en) A kind of surface controllable composite strengthening method of forged steel crankshaft material
CN106319177B (en) A method of it forming gradient nano structure surface layer on austenitic stainless steel and controls wherein martensite content
CN105441651B (en) A kind of method for improving locomotive axle steel rotary bending fatigue performance
Świrad The surface texture analysis after sliding burnishing with cylindrical elements
Abrão et al. Surface and subsurface alterations induced by deep rolling of hardened AISI 1060 steel
CN106086344A (en) A kind of metal material roller type method for making Nano surface
Grzesik et al. Producing high quality hardened parts using sequential hard turning and ball burnishing operations
CN114406600A (en) Method for preparing metal plate with gradient nano structure
CN102174936A (en) Slide block for rotary type compressor and manufacturing method thereof
CN110669997B (en) Method for laser melting deposition of 24CrNiMo alloy steel
Rakhadilov et al. Method of electrolyte-plasma surface hardening of 65G and 20GL low-alloy steels samples
Liu et al. Effect of surface ultrasonic rolling on evolution of surface microstructure of EA4T axle steel
Cheng et al. Research status of the influence of machining processes and surface modification technology on the surface integrity of bearing steel materials
Judong et al. Experimental study on grinding-hardening of 1060 steel
Riofano et al. Improved wear resistance of P/M tool steel alloy with different vanadium contents after ion nitriding
CN114250464A (en) Composite reinforced cladding layer with antifriction and wear-resistant performances and preparation method and application thereof
CN110629155A (en) Preparation method of hard wear-resistant coating for mechanical chemical carburization treatment on surface of nickel-chromium-molybdenum steel
CN112176255B (en) Carbon steel high-speed rail axle with speed per hour being more than or equal to 400 kilometers and modification method thereof
CN202643780U (en) Single-wheel cutter for processing metal material surface to improve material performance
CN112176152B (en) High-speed rail axle with long fatigue life and speed per hour more than or equal to 400 kilometers and laser quenching method thereof
Sui et al. Wear behavior of quenched iron with various shapes and unit processed through two-step laser alloying of C powder
Han et al. Research into grinding hardening of microalloyed non-quenched and tempered steel
Yongfu et al. Effect of La2O3 addition on microstructure and tribological performance of laser cladded Ni-WC coating on S136 steel
Hou et al. Effect of grinding parameters on the hardness penetration depth of the steel GCr15 in internal grind hardening process

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant