CN105392357B - A kind of fully-automatic plug-in machine - Google Patents
A kind of fully-automatic plug-in machine Download PDFInfo
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- CN105392357B CN105392357B CN201510957730.5A CN201510957730A CN105392357B CN 105392357 B CN105392357 B CN 105392357B CN 201510957730 A CN201510957730 A CN 201510957730A CN 105392357 B CN105392357 B CN 105392357B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
The present invention relates to a kind of fully-automatic plug-in machines, it includes rack, it is set at least one feeding mechanism of rack, it is set to the rack and is located at the X in the front of at least one feeding mechanism to mobile mechanism, it is set to Y-direction mobile mechanism of the X to mobile mechanism, it is set to the plug-in unit assembling mechanism of the Y-direction mobile mechanism and is set to the rack and is located at the slab feeding mechanism of the lower section of the plug-in unit assembling mechanism, wherein plug-in unit assembling mechanism includes at least one lifting module and the fixture for being set at least one lifting module, achieve the purpose that batch automatic production.
Description
Technical field
The present invention relates to a kind of plug-in machine more particularly to a kind of fully-automatic plug-in machines.
Background technique
With the rapid development of electronic technology, electronic product using more and more extensive, circuit board is the weight of electronic product
Component is wanted, plug-in machine is that various electronic components are plugged to the machinery equipment of circuit board designated position.Current plug-in machine
Component can not be transmitted automatically, generally use artificial feed, and using artificial detection component whether can normal use, usually may be used
The component not being available can be plugged on printed circuit board, not only work consuming is time-consuming, can not improve production efficiency, is also easy to increase
The rejection rate of printed circuit board, the purpose that is produced automatically it is even more impossible to reach mass.
Summary of the invention
Aiming at the shortcomings in the prior art, the object of the present invention is to provide a kind of fully-automatic plug-in machines.
In order to solve the above-mentioned technical problem, this application discloses a kind of fully-automatic plug-in machines, which is characterized in that including machine
To mobile mechanism, Y-direction mobile mechanism, plug-in unit assembling mechanism and slab feeding mechanism, at least one is sent by frame, at least one feeding mechanism, X
Material mechanism is set to rack, and X is set to rack to mobile mechanism, and is located at the front of at least one feeding mechanism, Y-direction moving machine
Structure is set to X to mobile mechanism, and plug-in unit assembling mechanism is set to Y-direction mobile mechanism, and slab feeding mechanism is set to rack, and passes through X
To mobile mechanism, and it is located at the lower section of plug-in unit assembling mechanism, plug-in unit assembling mechanism includes at least one lifting module and is set to
The fixture of at least one lifting module.
Compared with prior art, the application can be obtained including following technical effect:
It transmits component automatically by feeding mechanism and enters plug-in machine, while feeding mechanism can be trimmed and be examined to component
It surveys, the printed circuit board being automatically fed by slab feeding mechanism is so inserted in by plug-in unit assembling mechanism automatic clamping component, through inserting
Printed circuit board after part is sent out by slab feeding mechanism again, can confirm whether plug-in unit damages before plug-in unit, avoids the member for plugging damage
Rejection rate is effectively reduced in printed circuit board in device, and can reach batch automatic production and improve the purpose of production efficiency.
Detailed description of the invention
Fig. 1 is the perspective view of an embodiment of the plug-in machine of the application.
Fig. 2 is the perspective view of the feeding mechanism of the embodiment of the application.
Fig. 3 is another perspective view of the feeding mechanism of the embodiment of the application.
Fig. 4 is the enlarged drawing of the a-quadrant of Fig. 2.
Fig. 5 is the perspective view of the feeding mechanism of another embodiment herein.
Fig. 6 is another perspective view of the feeding mechanism of another embodiment herein.
Fig. 7 is the second transmitting device of another embodiment herein and the perspective view of material handling apparatus.
Fig. 8 is the internal structure signal of the second transmitting device and material handling apparatus of another embodiment herein
Figure.
Fig. 9 is the perspective view of the strips feeding mechanism of the another embodiment of the application.
Figure 10 is another perspective view of the strips feeder of the another embodiment of the application structure.
Figure 11 is the positioning device of the another embodiment of the application and the schematic diagram of shear.
Figure 12 is the perspective view of the lifting module of the embodiment of the application.
Figure 13 is the sectional view of the lifting module of the embodiment of the application.
Specific embodiment
Multiple embodiments of the application, as clearly stated, the details in many practices will be disclosed with schema below
It will be explained in the following description.It should be appreciated, however, that the details in these practices is not applied to limit the application.
Referring to Fig. 1, it is the perspective view of an embodiment of the plug-in machine of the application；As shown, the application provides
A kind of fully-automatic plug-in machine, fully-automatic plug-in machine is for being inserted in printed circuit board for various components automatically.The application's is complete
Automatism card machine includes rack 1, at least one feeding mechanism 2, X to mobile mechanism 4, Y-direction mobile mechanism 5, plug-in unit assembling mechanism 6
And slab feeding mechanism 7.At least one feeding mechanism 2, X are set to rack 1 to mobile mechanism 4 and slab feeding mechanism 7, and X is to mobile mechanism 4
It is set to the front of at least one feeding mechanism 2, slab feeding mechanism 7 passes through X to the lower section of mobile mechanism 4, and Y-direction mobile mechanism 5 sets
X is placed in mobile mechanism 4, plug-in unit assembling mechanism 6 is set to Y-direction mobile mechanism 5, and is located at the top of slab feeding mechanism 7.
The function mode of the fully-automatic plug-in machine of the application is that at least one feeding mechanism first transmits at least one member automatically
The position that device can be clamped to plug-in unit assembling mechanism 6, X is to 6 edge of mobile mechanism 4 and 5 drive plug assembling mechanism of Y-direction mobile mechanism
X-direction and y-direction is mobile, and mobile toward at least one feeding mechanism 2, and the clamping of plug-in unit assembling mechanism 6 is located at least one feeding
At least one component of mechanism 2, then drive it in X direction and Y-direction shifting to mobile mechanism 4 and Y-direction mobile mechanism 5 by X
It is dynamic, and it is moved to the top for the printed circuit board that slab feeding mechanism 7 is automatically fed into, and at least one component is inserted into printed circuit
Plate, the printed circuit board for being inserted with component are sent out by slab feeding mechanism 7, are reached automatic transmission component and are plugged component automatically
It is inserted in the purpose of printed circuit board, while reaching the purpose that mass produces automatically.
The settable single a feeding mechanism 2 of the fully-automatic plug-in machine of the application, can also be arranged multiple feeders simultaneously certainly
Structure 2 so transmits multiple components simultaneously, then clamps multiple components, plug-in unit assembling mechanism 6 simultaneously by plug-in unit assembling mechanism 6
Multiple components are inserted in printed circuit board, reach while plugging multiple components in printed circuit board, effectively improve production
Efficiency.The feeding mechanism 2 of Fig. 1 be transmit component feeding mechanism in bulk, wherein component in bulk refer to easily divide it is positive and negative and regardless of
Positive and negative printed circuit board row socket special.
Following couples of the application's send component feeding mechanism 21 in bulk to be illustrated, and please refer to figs. 2 and 3, is this Shen
The perspective view of the component feeding mechanism 21 in bulk of an embodiment please；As shown, the component feeding in bulk of the application
Mechanism 21 includes clamp device 211, processing unit 212, transmitting device 213 and jacking apparatus 214.Referring to Figure 4 together, it is
The enlarged drawing of the a-quadrant of Fig. 2；As shown, clamp device 211 includes clamping pedestal 2111, sliding rail 2112, clamps block
2113, first clamping clip 2114a, second clamping clip 2114b, third clamping clip 2114c, the 4th clamping clip 2114d,
Mobile actuator 2115, push-and-pull block 2116 and push-and-pull actuator 2117.Clamping pedestal 2111 is set to the rack 1 of plug-in machine, sliding
Rail 2112 is set to clamping pedestal 2111, clamps block 2113 and is set to sliding rail 2112, the first clamping clip 2114a, the second folder
Clip 2114b, the third clamping of clamping clip 2114c and the 4th clip 2114d is taken to be connected to and clamp block 2113.Mobile actuator
2115 are set to clamping pedestal 2111, and connect and clamp block 2113, and clamping block 2113 is driven to move on sliding rail 2112,
It clamps block 2113 and drives the first clamping clip 2114a, the second clamping clip 2114b, third clamping clip 2114c and the simultaneously
Four clamping clip 2114d are moved on sliding rail 2112.Push-and-pull block 2116, which is articulated in, clamps block 2113, and push-and-pull actuator 2117 is set
It is placed in the top for clamping block 2113, and connects push-and-pull block 2116.Push-and-pull actuator 2117 pushes or pull on push-and-pull block 2116, pushes away
The driving of pulling block 2116 clamps block 2113 and the first clamping clip 2114a, the second clamping clip 2114b, third is driven to clamp clip
The clamping of 2114c and the 4th clip 2114d is opened or is clamped.
The processing unit 212 of the application includes being sequentially arranged at feed module 2121, the stay bolt module of clamping pedestal 2111
2122, Check up polarity module 2123, rotary module 2124 and foot module 2125 is cut.Above-mentioned feed module 2121 includes being set to folder
Take the feeding clamp 21211 of pedestal 2111, feeding clamp 21211 and the member in bulk transmitted for clamping vibration disk (not shown)
Device.Above-mentioned stay bolt module 2122 includes the stay bolt actuator 21221 and connection stay bolt actuator for being set to clamping pedestal 2111
21221 bracing device 21222, bracing device 21222 are located at the top of stay bolt actuator 21221, and the driving of stay bolt actuator 21221 is drawn
The pin of component is straightened in support device 21222.
Check up polarity module 2123 includes the detection fixture 21231 for being set to clamping pedestal 2111.First device after being straightened
When part is placed in detection fixture 21231, it is passed through the polarity that voltage judges the pin of component to detection fixture 21231.Rotating mould
Group 2124 includes being set to the rotary drive 21241 of clamping pedestal 2111 and connecting rotary drive 21241 and be located at rotation
The rolling clamp 21242 of the top of actuator 21241,.When rolling clamp 21242 clamps the component through Check up polarity, according to
O9l judges whether component will rotate according to the testing result of Check up polarity module 2123, and rotary drive 21241 is tied according to judgement
Fruit selectively drives rolling clamp 21242 to rotate, and rolling clamp 21242 drives component rotation.Cutting foot module 2125 includes
Be set to clamping pedestal 2111 cut that foot actuator 21251 and being set to cuts foot actuator 21251 cut foot device 21252.Work as member
Device is moved to from rotary module 2124 cuts when cutting foot device 21252 of foot module 2125, cuts the driving of foot actuator 21251 and cuts foot device
The pin of 21252 pairs of components is sheared.Wherein cutting foot module 2125 further includes the waste material positioned at the lower section for cutting foot device 21252
Component generated waste material after cutting foot is recycled in recovery approach 21253, waste recovery channel 21253.
Above-mentioned clamp device 211 is located at the top of processing unit 212, by constantly move first clamping clip 2114a,
Second clamping clip 2114b, the third clamping of clamping clip 2114c and the 4th clip 2114d are in feed module 2121, stay bolt module
2122, Check up polarity module 2123, rotary module 2124 and the top for cutting foot module 2125, sequentially transmission is located at feed module
2121 component is to stay bolt module 2122, Check up polarity module 2123, rotary module 2124 and cuts foot module 2125, Jin Eryi
Ordered pair component carries out stay bolt, Check up polarity, rotates and cut foot.
The transmitting device 213 of the application connects processing unit 212, and transmitting device 213 includes being set to clamping pedestal 2111
Straight vibration device 2131 and be set to the straight vibration material path 2132 of straight vibration device 2131, one end connection transmission device of straight material path 2132 of shaking
213, the other end extends toward the direction far from transmitting device 213.When the clamping of clamp device 211 is positioned at the member for cutting foot module 2125
When device to straight vibration material path 2132, the straight device 2131 that shakes generates vibration source, and makes the vibration transmission component of material path 2132 that directly shakes.
The jacking apparatus 214 of the application is set to the other end of the straight vibration material path 2132 of transmitting device 213, jacking apparatus
214 include the jacking block 2142 of jacking actuator 2141 and connection jacking actuator 2141, is transmitted when straight vibration material path 2132
When component to jacking block 2142, the jacking driving jacking block 2142 of actuator 2141 up moves and drives component to clamping position
It sets.The jacking apparatus 214 of the application further includes the vacuum fixed module 2143 for being set to jacking block 2142, passes through vacuum suction
Mode adsorbs component in jacking block 2142 and fixed component is in jacking block 2142, prevents component from falling from jacking block 2142
It falls.
Fig. 5 and Fig. 6 is please referred to, is the perspective view of another embodiment of the pipe fitting feeding mechanism 22 of the application；Such as figure
Shown, the pipe fitting feeding mechanism 22 of the application is multiple components in automatic transmission pipe fitting, wherein multiple first devices in pipe fitting
Part refers to optocoupler and partial chip.The pipe fitting feeding mechanism 22 of the application includes feeding pedestal 221, is set to feeding pedestal 221
The first transmitting device 222, be set to the first transmitting device 222 one end the second transmitting device 223, be set to the first transmission
It the pipe fitting transmitting device 224 of device 222 and is set to second transmitting device 224 and is located at the side of pipe fitting transmitting device 223
Material handling apparatus 225.First transmitting device 222 is used for transmission multiple components in pipe fitting comprising is set to feeding base
Seat 221 simultaneously has the transmission platform 2221 of first end 2221a and second end 2221b, is set to the first end of transmission platform 2221
The driving cylinder 2222 of 2221a, connects multiple rotating members 2223 at the multiple rotating members 2223 being set in transmission platform 2221
It pushes belt 2224 and connection push belt 2224 and is located at the pushing head 2225 of the first end 2221a of transmission platform 2221.It drives
Dynamic cylinder 2222 connects one of multiple rotating members 2223, and driving cylinder 2222 drives the rotation of one of multiple rotating members 2223 simultaneously
Drive push belt 2224 mobile, push belt 2224 drives the rotation of other rotating members 2223.When pushing the movement of belt 2224,
Push belt 2224 drives pushing head 2225 to move on transmission platform 2221, makes pushing head 2,225 the from transmission platform 2221
One end 2221a is moved to second end 2221b.
Referring to Figure 7 together and Fig. 8, the second transmitting device 223 include the second end 2221b for being set to transmission platform 2221
Transmission base 2231, be set to transmission base 2231 driving cylinder 2232, multiple rotating members for being set in transmission base 2231
2233 and the multiple rotating members 2233 of connection conveyor belt 2234.Actuator 2232 connects one of multiple rotating members 2233, defeated
It send the part of belt 2234 to pass through from transmission base 2231, and is connected with the transmission platform 2221 of the first transmitting device 222, more in detail
For thin, pushing head 2225 pushes multiple components to conveyor belt 2234.Second transmitting device 223 further includes being set to transmission
The inductor 2235 of 2231 inductor 2235 of seat and the second end 2221b close to transmission platform 2221, when inductor 2235 should arrive
When pushing head 2225, indicate that multiple components in pipe fitting have all pushed to the second transmitting device 223, at this time pushing head 2225
It is moved to initial position by the push reversion of belt 2224, initial position is the first end 2221a of transmission platform 2221.
The materials in the tube placing device 224 of the application is set to the first transmitting device 222 and the second transmitting device 223, and materials in the tube are set
Putting device 224 includes the sliding rail 2240 and two for being set to transmission platform 2221 and the first end 2221a close to transmission platform 2221
A tubulature slot 2241, one of tubulature slot 2241 are set to sliding rail 2240 and are located at the first end 2221a of transmission platform 2221,
Another tubulature slot 2241 is set to transmission base 2231 and is located at the second end 2221b of transmission platform 2221.Pushing head 2225
Between two tubulature slots 2241, pipe fitting is set between two tubulature slots 2241 of materials in the tube placing device 224, and pushing head 2225 pushes
Multiple components in pipe fitting.Distance between two tubulature slots 2241 of the application according to pipe fitting length and adjust, pass through
It pushes connection to be located at the tubulature slot 2241 of the first end 2221a of transmission platform 2221, keeps tubulature slot 2241 past along sliding rail 2240
Positioned at the tubulature slot 2241 of the second end 2221b of transmission platform 2221, reach the mesh of the distance between two tubulature slots 2241 of adjustment
's.
Again refering to Fig. 5 and Fig. 6, the first transmitting device 222 of the application further includes be set to transmission platform 2221 second
The inductor 2226 of 2221b is held, the first end 2221a and second end 2221b of transmission platform 2221 is respectively arranged at and is located at sense
Two for answering two pipe fittings jacking module 2227 in the outside of device 2226 and being connected to the lower section of two tubulature slots 2241 are de-
Expect module 2228.Above-mentioned inductor 2226 incudes whether pipe fitting is placed between two tubulature slots 2241, when inductor 2226 incudes
When to pipe fitting placing device 223, starting actuator 2222 drives push belt 2224 to operate, while pushing belt 2224 and pushing away
Material head 2225, the second end 2221b that pushing head 2225 pushes multiple components in pipe fitting toward transmission platform 2221 is mobile, multiple
Component is pushed into the second transmitting device 223.
Each pipe fitting jacking module 2227 includes pipe fitting jacking cylinder 22271 and connection in transmission platform 2221
Pipe fitting jacks cylinder 22271 and the pipe fitting being located on transmission platform 2221 jacks block 22272.It is whole to components multiple in pipe fitting
After being transmitted to material handling apparatus 225, two pipe fitting jacking cylinders 22271 drive two pipe fitting jacking blocks 22272 to jack sky
The pipe fitting jacked is released pipe fitting placing device 224 by pipe fitting, two de- material modules 2228.The application is in the first transmitting device
221 side is additionally provided with blank pipe recyclable device 226, and blank pipe recyclable device 226 recycles the sky released by two de- material modules 2228
Pipe fitting.
Again refering to Fig. 7 and Fig. 8, the material handling apparatus 225 of the application includes that correction module 2251 and material jack module
2252, correction module 2251 is set to transmission base 2231, and is located at the side of the inductor 2235 of the second transmitting device 223, and
It is opposite with pipe fitting placing device 224.The correction module 2251 of the application is including correction cylinder 22511 and is set to transmission base 2231
Two correcting blocks 22512 of two sides of conveyor belt 2234 are gone up and are located at, correction cylinder 22511 connects two correcting blocks 22512,
And it is located at the lower section of two correcting blocks 22512.When component enters two correcting block 22512, correction cylinder 22511 is driven
Two correcting blocks 22512 carry out foot bit correction to component.
Material jacking module 2252 is set to the end of transmission base 2231, and is located at the side of correction module 2251, and with
The inductor 2235 of second transmitting device 223 is opposite.It includes that material jacks inductor 22521, material that material, which jacks module 2252,
It jacks cylinder 22522 and material jacks block 22523, material jacking inductor 22521 and material jacking block 22523 are located at transmission base
On 2231, material jacking inductor 22521 is set to the front of material jacking block 22523, i.e. material jacking inductor 22521 leans on
Nearly correction module 2251, material jack cylinder 22522 and connect material jacking block 22523, and are located under material jacking block 22523
Side, and be located in transmission base 2231.After the calibrated module 2251 of component corrects, the second transmitting device 223 transmission unit device again
Part to material jacks module 2252, and when material jacking inductor 22521 senses that component enters, component is transmitted to material top
Block 22523 is risen, material jacking cylinder 22522 drives material jacking block 22523 to jack component to clamping position.
The driving motor 2232, second of the driving motor 2222 of above-mentioned first transmitting device 222, the second transmitting device 223
The inductor 2235 of transmitting device 223, the inductor 2226 of the first transmitting device 222, the first transmitting device 222 two pipe fittings
Jacking 22271, two de- material modules 2228 of cylinder, correction cylinder 22511 and jacking cylinder 22522 are connect with electric control gear 227
And controlled by electric control gear 227, as shown in Figures 7 and 8.
Fig. 9 and Figure 10 is please referred to, is the perspective view of the strips feeding mechanism 23 of the another embodiment of the application；Such as figure
Shown, the feeding mechanism 23 of the application is used for transmission the position that multiple components in strips can be clamped to plug-in unit assembling mechanism,
Wherein multiple components in strips refer to part capacitor and resistance.Feeding mechanism 23 include be set to plug-in machine rack into
Material pedestal 231, is set to charging pedestal 231 and is located at feeding device 232 feeding device 232 for being set to charging pedestal 231
The positioning device 233 of lower section and be set to positioning device 233 and be located at feeding device 232 side shear 234.This Shen
Feeding device 232 please includes U-shaped feed rail 2321 and strips drive module 2322.U-shaped feed rail 2321 be set into
Pedestal 231 is expected, with feed end 2321a, discharge end 2321b and the shearing between feed end 2321a and discharge end 2321b
Portion 2321c.Strips drive module 2322 is set to feed end 2321a, and has the decelerating motor for being set to charging pedestal 231
2323, it is set to the idler wheel 2324 of decelerating motor 2323 and is set to charging pedestal 231 and is connected to the bearing of idler wheel 2324
2325, the position that idler wheel 2324 is contacted with bearing 2325 is located in feed rail 2321.
Again together refering to fig. 11, positioning device 233 includes being set to charging pedestal 231 and two opposite positioning seats
2331, first drive rod 2332 of two positioning seats 2331 is worn respectively and the second drive rod 2333, is respectively arranged at the first drive
Lever 2332 and the second drive rod 2333 and be located at two positioning seats 2331 lower section two belt pulleys 2334, connection two skins
The belt 2335 of belt wheel 2334, the driving gear 2336 for being set to the first drive rod 2332 and it is set to the second drive rod 2333 simultaneously
Positioned at be equipped with the second drive rod 2332 positioning seat 2331 top strips locating wheel 2337, strips locating wheel 2337 be located at into
Expect the side of the cut part 2321c of track 2321.There is the strips locating wheel 2337 of the application the radial strips that is arranged in position
Multiple positioning columns 2338 of wheel 2337 reach positioning strips and enter cut part 2321c.
Multiple 0 and Figure 11 refering to fig. 1, shear 234 include slide 2341, cylinder 2342, the first moving knife seat 2343, second
Moving knife seat 2344, the first cutting blade 2345, the second cutting blade 2346, stationary knife seat 2437 and ledger-plate 2348, slide 2341 and vapour
Cylinder 2342 is set to charging pedestal 231, and cylinder 2342 is located at the rear of slide 2341.First moving knife seat 2343 and the second moving knife seat
2344 are set to slide 2341, and the second moving knife seat 2344 is located at the side of the first moving knife seat 2343, and the connection of cylinder 2,342 first is dynamic
Tool apron 2343 and the second moving knife seat 2344.First cutting blade 2345 and the second cutting blade 2346 are respectively arranged at the first moving knife seat
2343 and the second moving knife seat 2344, the first moving knife seat 2343 equipped with the first cutting blade 2345 and equipped with the second cutting blade 2346
Second moving knife seat 2344 is located at the inside of cut part 2321c.Stationary knife seat 2347 is set to charging pedestal 231, and is located at cut part
The outside of 2321c, and it is opposite with the first moving knife seat 2343.Ledger-plate 2348 is set to stationary knife seat 2347, and with the first cutting blade
2345 is opposite, and ledger-plate 2348 and the first cutting blade 2345 are located at the top of the U-shaped feed rail 2321 in the 2321c of cut part.
The pin of multiple components in strips can be sheared by above-mentioned strips feeding mechanism 23, the clamping of plug-in unit assembling mechanism is cut
Component after cutting, it is ensured that component meets demand and can be inserted in printed circuit board.Above-mentioned driving gear 2336 and slide
2341 engagements, reach adjustment be set to the first cutting blade 2345 of slide 2341 between ledger-plate 2348 at a distance from.
It can be seen from the above, the fully-automatic plug-in machine of the application can be equipped with multiple feeding mechanisms, and multiple feeders simultaneously
Structure can select transmission component feeding mechanism 21 in bulk, pipe according to the type of multiple components of printed circuit board to be inserted in
Part feeding mechanism 22 and strips feeding mechanism 23.
Then, again refering to fig. 1, the plug-in unit assembling mechanism 6 of the application includes the Y-direction mobile mechanism 5 for being set to plug-in machine
Assembling pedestal 61, at least one for being set to assembling pedestal 61 go up and down module 62 and are connected at least one lifting module 62 extremely
A few fixture 63.Lifting module 62 drives fixture 63 in moving on Z axis, and driving fixture 63 using Z axis is Pivot axle rotation
Turn.It is the perspective view and sectional view of the lifting module 62 of the embodiment of the application also referring to Figure 12 and Figure 13；Such as
Shown in figure, the lifting module 62 of the application include Z-direction mobile device 621, vacuum generating device 622, fixture rotating device 623 and
Fixture attachment device 624.Vacuum generating device 622 and fixture rotating device 623 are set to Z-direction mobile device 621, fixture rotation
Device 623 is located at the lower section of vacuum generating device 622, and fixture attachment device 624 connects Z-direction mobile device 621, and is set to folder
Have rotating device 623,622 jockey attachment device 624 of vacuum generating device.Z-direction mobile device 621 includes track base
6211, it is set to the synchronous pulley of the stepper motor 6212 of the top of track base 6211, the lower section for being set to track base 6211
6213, it connects the synchronous belt 6214 of stepper motor 6212 and synchronous pulley 6213 and is set to track base 6211 and connects synchronous belt
6214 connection slide 6215.The vacuum generating device 622 of the application is set to the top of track base 6211, fixture rotating device
623 and fixture attachment device 624 be set to the lower section of track base 6211.When stepper motor 6212 drives synchronous belt 6214 mobile,
Synchronous belt 6214 drives synchronous pulley 6213 to rotate, while connection slide 6215 being driven to slide on track base 6211, reaches drive
The purpose that fixture rotating device 623 and fixture attachment device 624 move in Z-direction.
Fixture rotating device 623 includes attachment base 6231, driving wheel 6232, rotating wheel 6233, belt 6234 and rotation step
Into motor 6235.Attachment base 6231 is set to the connection slide 6215 of Z-direction mobile device 621, driving wheel 6232 and rotating wheel
6233 are set to attachment base 6231, and rotating wheel 6233 is located at the side of driving wheel 6232, the connection driving of rotating stepper motor 6235
Wheel 6232.The flower that fixture attachment device 624 includes guide rod 6241, is set to one end of guide rod 6241 and is arranged in rotating wheel 6233
Key set 6242, be set to guide rod 6241 the other end suction nozzle connector 6243, be set to the guide rod equipped with suction nozzle connector 6243
6241 one end is simultaneously located at the support base 6244 of top of fixture rotating device 623, connecting support seat 6244 and connect slide
(figure is not for the spring 6246 and optoelectronic switch of one end of the fixing seat 6245 between 6215 and the guide rod 6241 equipped with suction nozzle connector 6243
Show).
When rotating stepper motor 6235 drives driving wheel 6232 and drives belt 6234 mobile, belt 6234 drives rotating wheel
6233 rotations, driving wheel 6232 drive guide rod 6241 to rotate, and wherein spline housing 6242 can be such that guide rod 6241 swimmingly rotates.It is above-mentioned
Fixture rotating device 623 further includes two locating pieces 6236, and two locating pieces 6236 are respectively arranged at connection slide 6215 and rotation
Turn stepper motor 6235, when the locating piece 6236 for being set to connection slide 6215 fastens with rotating stepper motor 6235 is set to
When, the rotation for the stepper motor 6235 that stops rotating, the rotational angle of location guide 6241 reaches first device clamped by control fixture
The foot position direction of part.In addition, the optoelectronic switch of the application corresponds to the setting of spring 6246, and the variation of spring 6246 is sensed, if according to
Judge that plug-in unit is abnormal according to the variation of spring 6246, optoelectronic switch can give a warning.Guide rod 6241 has air ventilation passage
6247, air ventilation passage 6247 is connected with suction nozzle connector 6243, and suction nozzle connector 6243 and vacuum generating device 622 pass through gas
Pipe (not shown) is connected.Vacuum generating device 622 can be passed through gas to suction nozzle connector 6243 and air ventilation passage 6247, or
Person extracts gas out of suction nozzle connector 6243 and air ventilation passage 6247, achievees the purpose that drive fixture 63 openings or clamping.
The fixture 63 of the application can also select applicable fixture 63 according to the type of component.The slab feeding mechanism 7 of the application
The printed circuit board of plug-in unit to be carried out is automatically delivered to the lower section of plug-in unit assembling mechanism 6, plug-in unit group device machine by belt pulley set
The lifting module 62 of structure 6 controls fixture 63, achievees the purpose that clamp component and plugs component to printed circuit board.The application
Fully-automatic plug-in machine further include multiple positioning mechanism (not shown), multiple positioning mechanisms be used to detect component foot position whether
Whether normal and plug-in unit assembling mechanism 6 correctly clamps component, and the foot position direction for positioning component meets printed circuit board
Card address.
In conclusion transmitting component entrance automatically by feeding mechanism in one or more embodiments of the application and inserting
Part machine, while feeding mechanism can be trimmed and be detected to component, be so inserted in by plug-in unit assembling mechanism automatic clamping component
The printed circuit board being automatically fed by slab feeding mechanism, the printed circuit board after plug-in unit is sent out by slab feeding mechanism again, before plug-in unit
It can confirm whether plug-in unit damages, avoid the component for plugging damage in printed circuit board, rejection rate is effectively reduced, and can reach and criticize
Amount automated production and the purpose for improving production efficiency.
The upper only presently filed embodiment, is not intended to limit this application.For those skilled in the art
For, various changes and changes are possible in this application.All any modifications made in spirit herein and principle are equal
Replacement, improvement etc., should all be included within the scope of the claims of the present application.
Claims (8)
1. a kind of fully-automatic plug-in machine, which is characterized in that moved including rack, at least one feeding mechanism, X to mobile mechanism, Y-direction
Motivation structure, plug-in unit assembling mechanism and slab feeding mechanism, at least one feeding mechanism are set to the rack, and the X is to mobile mechanism
Be set to the rack, and be located at the front of at least one feeding mechanism, the Y-direction mobile mechanism be set to the X to
Mobile mechanism, the plug-in unit assembling mechanism are set to the Y-direction mobile mechanism, and the slab feeding mechanism is set to the rack, and
Across the X to mobile mechanism, and it is located at the lower section of the plug-in unit assembling mechanism, the plug-in unit assembling mechanism includes at least one
Lifting module and the fixture for being set at least one lifting module, wherein the feeding mechanism is component feeder in bulk
Structure, the component feeding mechanism in bulk further include clamp device, processing unit, transmitting device and jacking apparatus, the clamping
Device is set to the rack of the plug-in machine, and clamps clip and the 4th including the first clamping clip, the second clamping clip, third
Clip is clamped, the processing unit is located at the lower section of the clamp device comprising the feed module that is set in sequence, stay bolt mould
Block, Check up polarity module, rotary module and foot module is cut, the stay bolt module, Check up polarity module, rotary module and cuts foot mould
Block is located at the lower section of the first clamping clip, the second clamping clip, third clamping clip and the 4th clamping clip,
Material clamps clip and the 4th clamping clip clamping by the first clamping clip, the second clamping clip, third, and sequentially leads to
It crosses the stay bolt module, Check up polarity module, rotary module and cuts foot module and handled, the transmitting device connects the place
Device is managed, and transmits the component handled through the processing unit, the jacking apparatus connects the transmitting device, and pushes up
The component that transmits through the transmitting device is risen to clamping position, and the foot module of cutting further includes waste recovery channel,
The waste recovery channel is located at the lower section for cutting foot device, and the jacking apparatus has vacuum fixed module, described in jacking
The component is fixed during component.
2. fully-automatic plug-in machine according to claim 1, which is characterized in that the wherein clamp device further include: clamping
Pedestal；Sliding rail is set to the clamping pedestal；Block is clamped, is set to the sliding rail, connects the first clamping clip, the
Two clamping clips, third clamping clip and the 4th clamping clip；Mobile actuator, connects the clamping block；Block is pushed and pulled, is pivoted
In the clamping block, and it is located at the top of the mobile actuator；And push-and-pull actuator, it is set to the clamping block,
And connect the push-and-pull block；
Wherein the transmitting device further includes straight vibration device and material path of directly shaking, and the clamping pedestal is arranged in the straight vibration device, described straight
Vibration material path is set to the straight vibration device；
Wherein the jacking apparatus further includes jacking actuator, jacking block and vacuum fixed module, the jacking actuator setting
In the clamping pedestal, the jacking block connects the jacking actuator, and the vacuum fixed module is set to the jacking block.
3. fully-automatic plug-in machine according to claim 1, which is characterized in that wherein the feeding mechanism is pipe fitting feeder
Structure, the pipe fitting feeding mechanism further include the feeding pedestal for the rack for being set to plug-in machine, are set to the of the feeding pedestal
One transmitting device, be set to first transmitting device one end the second transmitting device, be set to first transmitting device
And second transmitting device pipe fitting placing device and be set to second transmitting device and be located at the pipe fitting placing device
The material handling apparatus of side, wherein the pipe fitting placing device carries pipe fitting, first transmitting device and the second transmission dress
Set and transmit multiple components in the pipe fitting to the material handling apparatus, the material handling apparatus correction it is described each
The foot position of component, and the component after correction is jacked to clamping position.
4. fully-automatic plug-in machine according to claim 3, which is characterized in that wherein first transmitting device further include:
Transmission platform is set to the feeding pedestal；Cylinder is driven, the first end of the transmission platform is set to；Multiple rotating members, if
It is placed in the transmission platform, one of the multiple rotating member connects the driving cylinder；Belt is pushed, connects the multiple turn
Moving part；And pushing head, the push belt is connected, and be located on the transmission platform, and the institute for pushing the pipe fitting
State multiple components；
Wherein the pipe fitting placing device further includes sliding rail and two tubulature slots, and the sliding rail is set to the transmission platform, institute
First end and second end that two tubulature slots are set to the transmission platform are stated, described in the first end positioned at the transmission platform
Tubulature slot connects the sliding rail, and two tubulature slots are connected to the top of two de- material modules, and the pushing head is located at
Between two tubulature slots, the pipe fitting is set between two tubulature slots, and the pushing head pushes the multiple component；
Wherein second transmitting device further include: transmission base is set to the second end of the transmission platform；Cylinder is driven, if
It is placed in the transmission base；Multiple rotating members are set in the transmission base, and one of the multiple rotating member connects the drive
Dynamic cylinder；Conveyor belt connects the multiple rotating member, and is located on the transmission base；And inductor, it is set to the biography
Defeated seat, and the close second end with the transmission platform；
The wherein material processing module further include: correction module is set to the transmission base, and is located at the one of the inductor
Side；And material jacks module, is set to the transmission base, and is located at the side of the correction module, and with the inductor
Relatively.
5. fully-automatic plug-in machine according to claim 1, which is characterized in that wherein the feeding mechanism is strips feeder
Structure, the strips feeding mechanism further include the charging pedestal for the rack for being set to plug-in machine, be set to the feeding pedestal into
Material device is set to the positioning device for feeding pedestal and being located at below the feeding device and is set to the positioning device
And it is located at the shear of feeding device side, wherein the feeding device transmits strips, the positioning device positions the band
For at least one component of part in the shear, the shear shears at least one described component.
6. fully-automatic plug-in machine according to claim 5, which is characterized in that wherein the feeding device further includes feed rail
Road and strips drive module, the feed rail have feed end, discharge end and the cut part between feed end and discharge end,
The cut part is located at the shear；The strips drive module setting drives the strips to move in the feed end
It moves in the feed rail；
Wherein the strips drive module further includes decelerating motor, idler wheel and bearing, and the decelerating motor is set to the charging
Pedestal, and it is located at the feed end；The idler wheel is set to the decelerating motor；The bearing is set to the charging pedestal,
And it is connected to the idler wheel, the position of the idler wheel and the bearing touch is located in the feed rail；
Wherein the positioning device further includes two positioning seats, the first drive rod, the second drive rod, two belt pulleys, belt, drives
Moving gear and strips locating wheel, two positioning seats are set to the charging pedestal and opposite, first drive rod and institute
It states the second drive rod and is arranged in two positioning seats respectively；Two belt pulleys be respectively arranged at first drive rod and
Second drive rod, and it is located at the lower section of two positioning seats；The driving gear is set to first drive rod, and
Positioned at the top for the positioning seat for being equipped with first drive rod；The strips locating wheel is set to second drive rod,
And it is located at the top of the positioning seat equipped with the second drive rod, the strips locating wheel has multiple positioning of radial arrangement
Column；
Wherein the shear further includes slide, cylinder, the first moving knife seat, the second moving knife seat, the first cutting blade, the second moving knife
Piece, stationary knife seat and ledger-plate, the slide and cylinder are set to the charging pedestal, after the cylinder is located at the slide
Side；The first moving knife seat and the second moving knife seat are set to the slide, and are located at the inside of the cut part, and described second is dynamic
Tool apron is located at the side of the first moving knife seat；First cutting blade and the second cutting blade are respectively arranged at first moving knife
Seat and the second moving knife seat；The stationary knife seat is set to the charging pedestal, and the corresponding first moving knife seat, the ledger-plate are set
It is placed in the stationary knife seat, and is located at the outside of the cut part, and opposite with the first moving knife seat；The ledger-plate is set to
The stationary knife seat, and it is opposite with first cutting blade, and first cutting blade and ledger-plate are located at the described of the cut part
The top of feed rail.
7. fully-automatic plug-in machine according to claim 1, which is characterized in that wherein the lifting module further includes that Z-direction is moved
Dynamic device, vacuum generating device, fixture rotating device and fixture attachment device, the vacuum generating device and fixture rotating device
It is set to the Z-direction mobile device, the fixture rotating device is located at the lower section of the vacuum generating device, the fixture connection
Device is set to the fixture rotating device, and connects the Z-direction mobile device and vacuum generating device, wherein the fixture connects
Connection device includes guide rod, suction nozzle connector, support base, fixing seat, spring and optoelectronic switch, and the guide rod is set to the fixture rotation
Rotary device, the suction nozzle connector are set to one end of the guide rod；The support base is set to one end of the guide rod, and is located at
The top of the fixture rotating device；One end of the fixing seat connects the Z-direction mobile device, the other end of the fixing seat
Connect the support base；The spring is set to the guide rod, and between the fixing seat and support base；The optoelectronic switch
It is set to the guide rod, and the corresponding spring.
8. fully-automatic plug-in machine according to claim 7, which is characterized in that wherein the Z-direction mobile device also includes to lead
Rail chair, stepper motor, synchronous pulley, synchronous belt and connection slide, the stepper motor and the synchronous pulley are set to described
Track base, the stepper motor are located at the top of the synchronous pulley, stepper motor described in the synchronous band connection and described same
Belt wheel is walked, the connection slide is set to the track base, and connects the synchronous belt；
Wherein the fixture rotating device further includes attachment base, driving wheel, rotating wheel, belt and rotating stepper motor, the company
Joint chair is set to the Z-direction mobile device, and the driving wheel and rotating wheel are set to the attachment base, and the rotating wheel is located at institute
The side of driving wheel is stated, the belt connects the driving wheel and rotating wheel, the rotating stepper motor are connected to the driving
Wheel, the guide rod are set to the rotating wheel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510957730.5A CN105392357B (en) | 2015-12-17 | 2015-12-17 | A kind of fully-automatic plug-in machine |
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|---|---|---|---|
| CN201510957730.5A CN105392357B (en) | 2015-12-17 | 2015-12-17 | A kind of fully-automatic plug-in machine |
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| Publication Number | Publication Date |
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| CN105392357A CN105392357A (en) | 2016-03-09 |
| CN105392357B true CN105392357B (en) | 2019-05-10 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105916366B (en) * | 2016-06-21 | 2018-08-14 | 广东大唐永恒智能科技有限公司 | Horizontal plug-in unit feed appliance |
| CN106132184B (en) * | 2016-07-05 | 2019-03-29 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic component plug-in machine |
| CN106102438B (en) * | 2016-07-05 | 2019-02-26 | 广州鑫仕光电科技有限公司 | A kind of electronic component plug-in machine |
| CN106028781B (en) * | 2016-07-11 | 2018-09-07 | 广东大唐永恒智能科技有限公司 | Vertical plug-in unit feed appliance |
| CN107632543A (en) * | 2017-08-31 | 2018-01-26 | 阜阳扬宇充电设备有限公司 | A kind of photoelectric limit device of power module production inserter |
| CN108551726A (en) * | 2018-06-27 | 2018-09-18 | 帝闻电子（龙川）有限公司 | Shrapnel automatic insertion device |
| CN109041567B (en) * | 2018-07-13 | 2020-12-15 | 日照市睿尔泽新材料科技有限公司 | Safe and fast installation device for safety capacitor |
| CN109996433B (en) * | 2019-04-11 | 2020-10-27 | 台州学院 | Safety capacitor installing machine and safety capacitor installing method |
| CN110202334B (en) * | 2019-05-14 | 2020-04-24 | 三峡大学 | Automatic assembly equipment and method for opener iron sheet for opening ceramic bottle wine cap |
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