CN105374701A - 电镀工艺中的活化处理 - Google Patents
电镀工艺中的活化处理 Download PDFInfo
- Publication number
- CN105374701A CN105374701A CN201510859451.5A CN201510859451A CN105374701A CN 105374701 A CN105374701 A CN 105374701A CN 201510859451 A CN201510859451 A CN 201510859451A CN 105374701 A CN105374701 A CN 105374701A
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- Prior art keywords
- activation processing
- processing solution
- hardware
- carry out
- electroplating technology
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- 230000004913 activation Effects 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 19
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 52
- 239000002184 metal Substances 0.000 claims abstract description 52
- 238000009713 electroplating Methods 0.000 claims abstract description 22
- 238000005516 engineering process Methods 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000001994 activation Methods 0.000 claims description 52
- 238000012545 processing Methods 0.000 claims description 48
- 239000010949 copper Substances 0.000 claims description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 18
- 229910052802 copper Inorganic materials 0.000 claims description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 12
- 229910000679 solder Inorganic materials 0.000 claims description 10
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 150000002815 nickel Chemical class 0.000 claims 3
- 238000013508 migration Methods 0.000 abstract description 4
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- 208000029523 Interstitial Lung disease Diseases 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
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- LEVVHYCKPQWKOP-UHFFFAOYSA-N [Si].[Ge] Chemical compound [Si].[Ge] LEVVHYCKPQWKOP-UHFFFAOYSA-N 0.000 description 1
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- 229910052710 silicon Inorganic materials 0.000 description 1
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/288—Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
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Abstract
本发明提供一种形成装置的方法,包括进行第一电镀工艺以形成第一金属元件,以及在活化处理溶液中对第一金属元件的表面进行活化处理,其中活化处理溶液包括在去离子(DI)水中的处理剂。在进行活化处理步骤后,进行第二电镀工艺以形成第二金属元件并与第一金属元件的表面接触。本发明通过实施例显示在各层间的界面显著的改善,且观察到空隙显著的减少。再者,界面变得更加平滑。因此,相较于在电镀工艺间通过快速冲洗(QDR)而形成的金属凸块的传统方法中,本发明所得金属凸块的电子迁移(electro-migration,EM)性能提升,因此提升其可靠度。
Description
本申请是申请日为2010年11月4日,申请号为201010537792.8,优先权日为2010年5月20日,发明名称为“电镀工艺中的活化处理”的发明专利申请的分案申请。
技术领域
本发明涉及一种集成电路,特别是涉及一种电镀工艺,更涉及以电镀工艺形成凸块的工艺。
背景技术
在形成半导体芯片时,首先在半导体芯片中的半导体基板表面形成集成电路装置如晶体管。而后在集成电路装置上形成内连线结构。在半导体芯片表面形成凸块以作为集成电路装置的接点。
在形成凸块的特定工艺中,先形成凸块底层金属(under-bumpmetallurgy,UBM),而后在凸块底层金属上形成凸块。凸块底层金属的形成可包括形成铜晶种层(copperseedlayer),以及在铜晶种层上形成一图案化掩模,而由掩模的开口暴露出部分铜晶种层。而后在暴露出来的部分铜晶种层上进行电镀步骤以电镀上厚铜层。接着,可依序电镀上额外层如镍层及焊料层。传统上在各电镀步骤间会以去离子水进行快速冲洗(quickdumprinse,QPR),以清洗电镀层的表面。
经发现电镀层间的界面粗糙,且其中有空隙形成,使得凸块的电迁移(electro-migration,EM)性能下降,因而造成其可靠度下降。
发明内容
为克服现有技术的缺陷,根据本发明的形成装置的方法,包括进行第一电镀工艺以形成第一金属元件,以及在活化处理溶液中对第一金属元件的表面进行活化处理,其中活化处理溶液包括在去离子(de-ionized,DI)水中的处理剂。在进行活化处理步骤后,进行第二电镀工艺以形成第二金属元件且与第一金属元件的表面接触。
本发明也公开其他实施例。
本发明通过实施例显示在各层间的界面显著的改善,且观察到空隙显著的减少。再者,界面变得更加平滑。因此,相较于在电镀工艺间通过快速冲洗(QDR)而形成的金属凸块的传统方法中,本发明所得金属凸块的电子迁移(electro-migration,EM)性能提升,因此提升其可靠度。
为让本发明的上述和其他目的、特征、和优点能更明显易懂,下文特举出较佳实施例,并配合附图,作详细说明如下。
附图说明
图1~图7为一系列剖面图,用以说明根据一实施例制造金属凸块的中间阶段。
图8显示在晶片上进行活化处理工艺。
【主要附图标记说明】
2~晶片
10~基板
14~半导体装置
12~内连线结构
28~金属焊盘
30~保护层
40~扩散阻挡层
42~晶种层
46~掩模
45~开口
50~第一金属层
52~活化处理溶液
54~第二金属层
60~第三金属层
具体实施方式
本发明的实施例的制造与使用详述如下。应可理解的是,该些实施例所提供的许多发明概念可广泛的应用于各种特定范畴。所述特定实施例仅为举例说明而非以此为限。
在一实施例中,提供一种形成集成电路的新颖工艺。制造该实施例的中间阶段如图所示。本发明中讨论了不同的实施例。在不同的图示及实施例中,将使用类似的元件符号来表示类似的元件。
参照图1,提供包括基板10的晶片2。基板10可为半导体基板如硅块材基板,但也可包括其他半导体材料如锗硅、碳化硅、砷化镓等。可在基板10的表面形成半导体装置14如晶体管。在基板10上形成内连线结构12,该内连线结构包括在其中形成金属线及导孔(metallinesandvias)(未显示),且金属线及导孔与半导体装置14接连。形成金属线及导孔的材料可为铜或铜合金,且可借熟知的镶嵌工艺(damasceneprocess)形成该金属线及导孔。内连线结构12可包括层间介电质(inter-layerdielectrics,ILDs)以及金属间介电质(inter-metaldielectrics,IMDs)。在另一实施例中,晶片2为中介晶片(interposerwafer)或封装基板,且晶片2中大体没有形成集成电路装置,如:晶体管、电阻器、电容、电感等。在这些实施例中,可以半导体材料或介电质材料如氧化硅来形成基板10。
在内连线结构12上形成金属焊盘28。金属焊盘28可包括铝、铜(Cu)、银(Ag)、金(Au)、镍(Ni)、钨(W)、前述的合金、以及/或前述的多层结构。金属焊盘28可与半导体装置14电性耦接,例如通过下方的内连线结构12。可形成保护层(passivationlayer)30以覆盖金属焊盘28的边缘部份。在一实施例中,形成保护层30的材料为聚酰亚胺(polyimide)或其他已知介电质材料如氧化硅、氮化硅及前述的多层结构。
参照图2,毯覆性形成凸块底层金属(under-bumpmetallurgy,UBM),该凸块底层金属可包括扩散阻挡层40(此可为视需要形成)以及晶种层(seedlayer)42。扩散阻挡层40可为钛层、氮化钛层、钽层或氮化钽层。晶种层42的材料可包括铜或铜合金,因此之后将称之为铜晶种层42。然而,也可包括其他金属如银、金、铝、以及前述的组合。在一实施例中,以物理气相沉积或是其他可应用的方法形成扩散阻挡层40及铜晶种层42。
图3显示掩模46的形成,该掩模46例如可由光致抗蚀剂形成。于是,经由掩模46的开口45暴露出铜晶种层42。而后,如图4所示,将晶片2设置于电镀溶液(未显示)中,在凸块底层金属(UBM)40/42及开口45上进行电镀以形成第一金属元件50。电镀可为电子电镀(electro-plating)、化学电镀(electroless-plating)、浸镀(immersionplating)等。在一实施例中,第一金属层50为铜层或铜合金层。
参照图8所示,在形成第一金属层50后,进行活化处理。在一实施例中,如图8所示,活化处理溶液52包括去离子(DI)水以及溶解在其中的额外的添加剂。添加剂可包括可活化及清洗第一金属层50表面的处理剂,例如酸或其他化学物质。在一实施例中,在活化处理溶液52中的处理剂包括CX100,其可包括约30%的柠檬酸(C6H8O7)。该处理剂也可包括氢氟酸、草酸(oxalicacid)、硝酸、盐酸、氢氧化铵、硫酸等。处理剂的重量百分比范围可介于约1%至约40%。在活化处理中,处理溶液52的温度可介于约25℃至约50℃。在活化处理时清洗第一金属层50的表面,而移除在第一金属层50上的任何氧化物如氧化铜。
而后,如图5所示,在第一金属层50的表面形成第二金属层54,其中其形成方法可为电子电镀、化学电镀、浸镀等。在一实施例中,第二金属层54为镍层。接着,在第二活化处理溶液中,在第二金属层54的表面上进行第二活化处理,该活化处理溶液基本上与图8所示活化处理溶液52相同。相似地,第二活化处理的功能为活化及清洗第二金属层54的表面,并且移除形成在第二金属层54表面的氧化物。
图6显示在第二金属层54的表面上形成第三金属层60,其形成方法包括电子电镀、化学电镀或浸镀。第三金属层60可为焊料层,该焊料层可为共晶焊料或无铅焊料。在一实施例中,第三金属层60的焊料包括锌、银及铜,但也可使用其他元素。而后,在活化处理溶液中,在第三金属层60的表面上进行第三活化处理,该活化处理溶液基本上与图8所示的处理溶液52相同。
在形成第三金属层60后,移除掩模46,并且例如通过蚀刻来移除之前被掩模46覆盖的部分凸块底层金属(UBM)40/42。所得结构如图7所示。
应注意虽然实施例以在基板表面上形成金属凸块为例子,但本发明也可应用于通过电镀工艺形成其他金属元件。
本发明通过实施例显示在各层间的界面显著的改善,且观察到空隙显著的减少。再者,界面变得更加平滑。因此,相较于在电镀工艺间通过快速冲洗(QDR)而形成的金属凸块的传统方法中,本发明所得金属凸块的电子迁移(electro-migration,EM)性能提升,因此提升其可靠度。
虽然本发明已以多个较佳实施例公开如上,然其并非用以限定本发明,任何本领域普通技术人员,在不脱离本发明的精神和范围内,当可作任意的更动与润饰,因此本发明的保护范围当视所附的权利要求所界定的范围为准。
Claims (7)
1.一种形成装置的方法,包括:
进行一第一电镀工艺以形成一第一金属元件;
将该第一金属元件浸入在一第一活化处理溶液中,以对该第一金属元件的一表面进行一第一活化处理,该第一活化处理溶液包括在去离子水中的一第一处理剂,且该第一活化处理溶液的温度介于25-50℃;
在进行该第一活化处理步骤后,进行一第二电镀工艺,以形成一第二金属元件,且与该第一金属元件的该表面接触;
在进行该第二电镀工艺的步骤后,将该第二金属元件浸入在一第二活化处理溶液中,对该第二金属元件的一表面进行一第二活化处理,该第二活化处理溶液与第一活化处理溶液相同;
在进行该第二活化处理步骤后,进行一第三电镀工艺,以形成一第三金属元件,且与该第二金属元件的该表面接触;以及
在进行该第三电镀工艺的步骤后,将该第三金属元件浸入在一第三活化处理溶液中,以对该第三金属元件的一表面进行一第三活化处理,该第三活化处理溶液与第一活化处理溶液相同;
其中该第一金属元件为一铜层,而该第二金属元件为一镍层,而该第三金属元件为一焊料层。
2.根据权利要求1所述的形成装置的方法,其中该第一处理剂包括酸。
3.根据权利要求2所述的形成装置的方法,其中该第一处理剂包括含柠檬酸的CX100。
4.根据权利要求1所述的形成装置的方法,其中该第一处理剂在该第一活化处理溶液中的重量百分比介于1%至40%。
5.一种形成装置的方法,包括:
提供一基板;
在该基板上形成一凸块底层金属;
在该凸块底层金属上形成一图案化掩模,经由该掩模的一开口暴露出一部分的该凸块底层金属;
进行一第一电镀工艺以在经由该开口暴露出来的部分的该凸块底层金属形成一铜层;
将该铜层浸入在一第一活化处理溶液中,以对该铜层的一表面进行一第一活化处理,该第一活化处理溶液包括在去离子水中的一处理剂,且该第一活化处理溶液的温度介于25-50℃;
在进行该第一活化处理的步骤后,进行一第二电镀工艺以在该铜层的表面上形成一镍层;
在进行该第二电镀工艺的步骤后,将该镍层浸入在一第二活化处理溶液中,以对该镍层的一表面进行一第二活化处理,该第二活化处理溶液与第一活化处理溶液相同;
在进行该第二活化处理步骤后,进行一第三电镀工艺以在该镍层表面形成一焊料层;
在进行该第三电镀工艺步骤后,将该焊料层浸入在一第三活化处理溶液中,以对该焊料层的一表面进行一第三活化处理,该第三活化处理溶液与第一活化处理溶液相同;以及
移除该掩模以及直接在该掩模下的部分该凸块底层金属。
6.根据权利要求5所述的形成装置的方法,其中该处理剂包括柠檬酸。
7.根据权利要求5所述的形成装置的方法,该处理剂在该第一活化处理溶液和该第二活化处理溶液中的重量百分比介于1%至40%。
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