Side-mounted numerically controlled lathe automatic Feeder Manipulator system
Technical field
The present invention relates to machinery production and manufacturing automation field, especially relate to a kind of side-mounted numerically controlled lathe automatic Feeder Manipulator system.
Background technology
In today that cost of labor increases day by day, in order to reduce the production cost of product, forcing enterprise will upgrade and transform process equipment, improving working (machining) efficiency and the automaticity of equipment, to reduce recruitment cost, enhancing productivity.Numerically controlled lathe in the market can realize automation processing, and the robot manipulator structure of its loading and unloading designs heavy underaction, installs trouble, and loading and unloading separate separately with feed, thus causes feed efficiency low, reduces production efficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide one, and expediently blanking and feed are raised the efficiency and motion easy for installation side-mounted numerically controlled lathe automatic Feeder Manipulator system flexibly.
The present invention solves the technical scheme that its technical problem takes: a kind of side-mounted numerically controlled lathe automatic Feeder Manipulator system, comprise frame, at described machine frame inside Automatic-feeding unit, X-axis mechanical arm unit and Z axis mechanical arm unit is provided with at described upper rack, described Z axis mechanical arm unit is provided with gas pawl unit, described X-axis mechanical arm unit comprises the arm installing plate being arranged on frame upper top, described arm installing plate is provided with X-axis arm component, described X-axis arm component is provided with X-axis slide attachment plate, described X-axis slide attachment plate is provided with X-axis servomotor assembly, described X-axis slide attachment plate is provided with Z axis slide attachment plate, described Z axis slide attachment plate is provided with Z axis arm component and Z axis servomotor assembly.
Concrete further, described frame side and arm installing plate base are provided with adjustable plate.
Concrete further, described Automatic-feeding unit comprises pay-off, material collecting device and move materials device, described pay-off comprises the feeding decelerator bearing be fixed on bottom frame, described feeding decelerator bearing is provided with feeding decelerator, described feeding decelerator is vertically provided with a feed screw, described feeding decelerator is by feeding driven by servomotor, described feed screw is provided with feed screw nut, described feed screw nut is provided with feeding cartridge holder, described feeding cartridge holder arranges magazine, in described feed screw both sides, the one feeding axis of guide is respectively set, the described feeding axis of guide is provided with feeding linear bearing, described feeding linear bearing is fixed in feeding cartridge holder.
Concrete further, described material collecting device comprises the rewinding decelerator bearing be fixed on bottom frame, described rewinding decelerator bearing is provided with rewinding decelerator, described rewinding decelerator is vertically provided with a rewinding leading screw, described rewinding decelerator is by rewinding driven by servomotor, described rewinding leading screw is provided with rewinding feed screw nut, described rewinding feed screw nut is provided with rewinding cartridge holder, described rewinding cartridge holder arranges magazine, in described rewinding leading screw both sides, the one rewinding axis of guide is respectively set, the described rewinding axis of guide is provided with rewinding linear bearing, described rewinding linear bearing is fixed in rewinding cartridge holder.
Concrete further, described move materials device comprise two of being fixed on central rack parallel move material guide rail, expect guide rail is provided with respectively to be provided with a guide rail slide block moving described in two, guide rail slide block described in two is equipped with a handspike bearing, push rod is provided with between the handspike bearing described in two, handspike bearing described in two is equipped with a location-plate and is respectively left location-plate and right location-plate, handspike bearing described in two is equipped with clamping plate, described left location-plate with right location-plate are equipped with one move material cylinder be connected with clamping plate, described left location-plate is provided with and moves material nut connecting plate, be fixed with at described central rack and move material leading screw, be provided with in described one end moving material leading screw and move material servomotor, expect leading screw is provided with to move material feed screw nut in described moving, described moving material feed screw nut and move expects that nut connecting plate is fixed.
Concrete further, described gas pawl unit comprises the gas pawl fixture be fixed on bottom Z axis arm component, described gas pawl fixture is provided with a rotary cylinder, described rotary cylinder is provided with gas pawl connector, described gas pawl connector is provided with the first gas pawl and the second gas pawl.
Concrete further, be provided with fixing lower margin bottom described frame.
The invention has the beneficial effects as follows: after have employed said structure, realize Automatic-feeding, material loading, blanking are integrated, compact conformation, reduce floor space, easy for installation, flexible movements, solve current feeding structure and are separated with baiting structure with feeding structure, possess crashproof detection, safe and reliable, production efficiency is high, and automaticity is high, reduces production cost.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is main TV structure schematic diagram of the present invention;
Fig. 3 is side-looking structural representation of the present invention.
In figure: A, Automatic-feeding unit; B, X-axis mechanical arm unit; C, Z axis mechanical arm unit; D, gas pawl unit; 1, fixing lower margin; 2, feeding cartridge holder; 3, magazine; 4, push rod; 5, handspike bearing; 6, rewinding cartridge holder; 7, right location-plate; 8, frame; 9, arm installing plate; 10, X-axis arm component; 11, adjustable plate; 12, X-axis slide attachment plate; 13, gas pawl fixture; 14, gas pawl connector; 15, Z axis slide attachment plate; 16, Z axis arm component; 17, the second gas pawl; 18, rotary cylinder; 19, the first gas pawl; 20, clamping plate; 21, left location-plate; 22, material nut connecting plate is moved; 23, material guide rail is moved; 24, guide rail slide block; 25, rewinding servomotor; 26, rewinding decelerator; 27, rewinding leading screw; 28, the rewinding axis of guide; 29, rewinding linear bearing; 30, rewinding feed screw nut; 31, material servomotor is moved; 32, X-axis servomotor assembly; 33, Z axis servomotor assembly; 34, rewinding decelerator bearing; 35, material cylinder is moved; 36, material leading screw is moved; 37, material feed screw nut is moved; 38, the feeding axis of guide; 39, feed screw nut; 40, feeding linear bearing; 41, feed screw; 42, feeding decelerator; 43, feeding servomotor; 44, feeding decelerator bearing.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is explained in detail.
A kind of side-mounted numerically controlled lathe automatic Feeder Manipulator system as shown in FIG. 1 to 3, comprise frame 8, at described frame 8 inner Automatic-feeding unit A, X-axis mechanical arm unit B and Z axis mechanical arm unit C is provided with on described frame 8 top, described Z axis mechanical arm unit C is provided with gas pawl cells D, described X-axis mechanical arm unit B comprises the arm installing plate 9 being arranged on frame 8 upper top, described arm installing plate 9 is provided with X-axis arm component 10, described X-axis arm component 10 is provided with X-axis slide attachment plate 12, described X-axis slide attachment plate 12 is provided with X-axis servomotor assembly 32, described X-axis slide attachment plate 12 is provided with Z axis slide attachment plate 15, described Z axis slide attachment plate 15 is provided with Z axis arm component 16 and Z axis servomotor assembly 33, described frame 8 side and arm installing plate 9 base are provided with adjustable plate 11, fixing lower margin 1 is provided with bottom described frame 8.
Automatic-feeding unit A comprises pay-off, material collecting device and move materials device, described pay-off comprises the feeding decelerator bearing 44 be fixed on bottom frame 8, described feeding decelerator bearing 44 is provided with feeding decelerator 42, described feeding decelerator 42 is vertically provided with a feed screw 41, described feeding decelerator 42 is driven by feeding servomotor 43, described feed screw 41 is provided with feed screw nut 39, described feed screw nut 39 is provided with feeding cartridge holder 2, described feeding cartridge holder 2 arranges magazine 3, in described feed screw 41 both sides, the one feeding axis of guide 38 is respectively set, the described feeding axis of guide 38 is provided with feeding linear bearing 40, described feeding linear bearing 40 is fixed in feeding cartridge holder 2, material collecting device comprises the rewinding decelerator bearing 34 be fixed on bottom frame 8, described rewinding decelerator bearing 34 is provided with rewinding decelerator 26, described rewinding decelerator 26 is vertically provided with a rewinding leading screw 27, described rewinding decelerator 26 is driven by rewinding servomotor 25, described rewinding leading screw 27 is provided with rewinding feed screw nut 30, described rewinding feed screw nut 30 is provided with rewinding cartridge holder 6, described rewinding cartridge holder 6 arranges magazine 3, in described rewinding leading screw 27 both sides, the one rewinding axis of guide 28 is respectively set, the described rewinding axis of guide 28 is provided with rewinding linear bearing 29, described rewinding linear bearing 29 is fixed in rewinding cartridge holder 6, described move materials device comprise be fixed in the middle part of frame 8 two parallel move material guide rail 23, expect guide rail 23 is provided with respectively to be provided with a guide rail slide block 24 moving described in two, guide rail slide block 24 described in two is equipped with a handspike bearing 5, push rod 4 is provided with between the handspike bearing 5 described in two, handspike bearing 5 described in two is equipped with a location-plate and is respectively left location-plate 21 and right location-plate 7, handspike bearing 5 described in two is equipped with clamping plate 20, described left location-plate 21 with right location-plate 7 are equipped with one move material cylinder 35 be connected with clamping plate 20, described left location-plate 21 is provided with and moves material nut connecting plate 22, be fixed with in the middle part of described frame 8 and move material leading screw 36, be provided with in described one end moving material leading screw 36 and move material servomotor 31, expect leading screw 36 is provided with in described moving and move material feed screw nut 37, described moving material feed screw nut 37 and move expects that nut connecting plate 22 is fixed.
Gas pawl cells D comprises the gas pawl fixture 13 be fixed on bottom Z axis arm component 16, described gas pawl fixture 13 is provided with a rotary cylinder 18, described rotary cylinder 18 is provided with gas pawl connector 14, described gas pawl connector 14 is provided with the first gas pawl 19 and the second gas pawl 18.
Side-mounted numerically controlled lathe automatic Feeder Manipulator system works operating principle is,
Pay-off: feeding servomotor 43 drives feed screw 41 to rotate by feeding decelerator 42, feed screw nut 39 is made to realize moving up and down, feeding linear bearing 40 is arranged in feeding cartridge holder 2 by screw thread, the feeding axis of guide 38 is fixed in frame 8, feeding cartridge holder 2 moves up and down with its feed screw nut 39, magazine 3 is placed in feeding cartridge holder 2, and magazine 3 is delivered to assigned address by feed screw 41.
Move materials device: move material cylinder 35 and stretch out and promote clamping plate 20 and move to centre, clamped by magazine 3, feed screw 41 declines certain distance; Move and expect that servomotor 31 drive moves material leading screw 36 and rotates, move material feed screw nut 37 and realize horizontal reciprocating movement, left location-plate 21 connects with moving material feed screw nut 37 by moving material nut connecting plate 22, moving material cylinder 35 is arranged on left location-plate 21 and right location-plate 7, left location-plate 21 and right location-plate 7 are linked together by pusher bar support 5 by push rod 4, do horizontal reciprocating movement along with moving material feed screw nut 37, magazine 3 is delivered to assigned address.
X-axis mechanical arm unit B: X-axis servomotor assembly 32 drives X-axis arm component 10 to move, makes X-axis slide attachment plate 12 do horizontal reciprocating movement with it.
Together with Z axis mechanical arm unit C:Z axle slide attachment plate 15 is bolted with X-axis slide attachment plate 12, Z axis arm component 16 is linked together by Z axis slide attachment plate 15 and X-axis slide attachment plate 12, along with doing horizontal reciprocating movement, move to the discharge position above magazine 3, Z axis servomotor assembly 33 drives Z axis arm component 16 to move up and down, drop to the discharge position of magazine 3, workpiece is taken away by the first gas pawl 19, deliver to lathe spindle processing place, the workpiece processed is taken away by the second gas pawl 17, rotary cylinder 18 90-degree rotation, workpiece is delivered to chuck place by the first gas pawl 19, second gas pawl 17 is with the workpiece processed, get back to magazine 3, the workpiece processed is placed on workpiece position originally, first gas pawl 19 gets workpiece again, action is back and forth carried out.
Move materials device: after whole box work pieces process is good, move material leading screw 36 and delivered to above rewinding cartridge holder 6 by magazine 3, move material cylinder 35 and shrink, clamping plate 20 move to both sides, unclamp magazine 3, and magazine 3 is placed in rewinding cartridge holder 6.
Material collecting device: material collecting device structure is the same with the structure of pay-off, by rewinding leading screw 27, rewinding feed screw nut 30, the rewinding axis of guide 28, rewinding linear bearing 29, magazine 3 is caught, decline certain distance, get back to above feeding cartridge holder 2 with time shift material leading screw 36 with left location-plate 21 and right location-plate 7, feed screw 41, by magazine 3 in feeding cartridge holder 2, rises to assigned address.
Above-mentioned actuation cycle can complete fully automatic feeding operation.
It is emphasized that: be only preferred embodiment of the present invention above, not any pro forma restriction is done to the present invention, every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.