CN105336458B - Porcelain insulator blank glazing machine - Google Patents
Porcelain insulator blank glazing machine Download PDFInfo
- Publication number
- CN105336458B CN105336458B CN201510874031.4A CN201510874031A CN105336458B CN 105336458 B CN105336458 B CN 105336458B CN 201510874031 A CN201510874031 A CN 201510874031A CN 105336458 B CN105336458 B CN 105336458B
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- CN
- China
- Prior art keywords
- hanger bracket
- fixed
- cross plate
- porcelain insulator
- fixed rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/04—Treating the surfaces, e.g. applying coatings
Landscapes
- Insulating Bodies (AREA)
Abstract
The invention discloses a porcelain insulator blank glazing machine. The porcelain insulator blank glazing machine is characterized by comprising a supporting frame (1), a hanging frame (2) arranged on the supporting frame (1) and a clamping mechanism installed on the hanging frame (2); the hanging frame (2) is rotationally matched with the supporting frame (1) through a rotating shaft, a driving device (3) for driving the hanging frame (2) to rotate is arranged on the supporting frame (1), and in the process that the clamping mechanism rotates along with the hanging frame (2), the clamping mechanism sequentially passes through a feeding station (4), a processing station (6) and a discharging station (7) and is reset to the feeding station (4). By means of the porcelain insulator blank glazing machine, the whole surface treatment process can be completed through one-time feeding, the labor intensity of an operator is reduced accordingly, and production efficiency is improved; meanwhile, damage caused in the carrying process of the product is reduced, and the product pass percent is increased.
Description
Technical field
The present invention relates to the technical field of porcelain insulator processing, specifically a kind of porcelain insulator glazed body machine.
Background technology
In the course of processing of porcelain insulator, its basic operation includes contoured, surface treatment, sinter molding, and described
Surface treatment procedure typically include three stations of cleaning, waxing and glazing, and in prior art, still using manual type
Carry out feeding and the blanking of each station, therefore, in the production of surface treatment procedure, operator need frequently feeding and
Blanking, not only high labor intensive, low production efficiency, and moulded pottery not yet put in a kiln to bake material is easily damaged, cause product to have breakage.
The content of the invention
The technical problem to be solved is：A kind of porcelain insulator glazed body machine is provided, it can a feeding
Whole surface treatment procedures are completed, so as to reduce the labor intensity of operator, improve production efficiency, while decreasing product
It is damaged caused by product handling process, improve conforming product rate.
The technical solution used in the present invention is：A kind of porcelain insulator glazed body machine is provided, it is including bracing frame, located at support
Hanger bracket on frame and the clamping mechanism being installed on hanger bracket, are coordinated, institute between hanger bracket and bracing frame by axis of rotation
State bracing frame and be provided with the driver for ordering about hanger bracket rotation, during the clamping mechanism is with hanger bracket rotation process, sequentially pass through
Feeding station, processing stations, discharge station, and it is reset to feeding station.Turning for clamping mechanism is driven by the rotation of hanger bracket
It is dynamic, it is achieved in clamping mechanism carrying moulded pottery not yet put in a kiln to bake and circulates to discharge station from after the surface treatment of the processed station of feeding station, it is complete
Into automatization's processing, while completing the clamping mechanism after blanking and continuing to be rotated with hanger bracket feeding station is reset to.
Coordinated by axis of rotation between described hanger bracket and bracing frame and referred to, bracing frame is provided with turntable, on turntable
Rotating disk is provided with, is rotatably assorted by plane bearing between the lower surface of rotating disk and turntable, the portion of nearly own central axis line on hanger bracket
Divide and fixed with the upper surface of rotating disk, rotating disk is provided with and the friction tight central through hole of rotating shaft, and turntable is provided with what is run through for rotating shaft
Through hole.
Rotating disk top is located on hanger bracket and is provided with platen, platen is fixed by some connecting rods and rotating disk, and the platen
Hanger bracket is set to be clamped between platen and rotating disk.By platen hanger bracket can be made to be connected with rotating disk more firmly, while also rising
To the effect of shutter, external contaminants is prevented to be deposited on the junction of hanger bracket and rotating disk.
Described clamping mechanism include upper cross plate, lower cross plate, master cylinder, guide post, bearing bar, multiple connecting plates, fixed
Frame and dynamic support, upper cross plate is fixed with hanger bracket, and master cylinder is fixed on upper cross plate, and the piston rod of master cylinder is consolidated with lower cross plate
Fixed, lower end and the lower cross plate of guide post are fixed, and upper end and the pilot hole on upper cross plate of guide post are slidably matched, connecting plate it is upper
End is fixed with lower cross plate, and one end of the bearing bar is sequentially slided with each connecting plate and matched somebody with somebody through whole connecting plates, and bearing bar
Close, the upper end of fixed rack is fixed with one end of bearing bar, the upper end of dynamic support is slidably matched with the other end of bearing bar, described fixed
Pedestal lower end closely moves the side of support and is provided with some drive dogs, and dynamic support is provided with the slave clip corresponding with each drive dog
Head, forms the grasping part for clamping processed product between arbitrary drive dog and corresponding driven chuck, described moving is propped up
The clamping cylinder in axial sliding for ordering about dynamic support along bearing bar is provided between frame and fixed rack.Can realize carrying by master cylinder
Rise, be easy to product to feed and discharge in each station, automated exchanged cutter product can be carried out on material loading platform by clamping cylinder.
The connecting plate is two, is moved between the connecting plate of support and nearly dynamic support, and fixed rack and nearly fixed rack
A clamping cylinder is each provided between connecting plate.The movement travel of dynamic support can be improved by two clamping cylinders, and is received
Power is uniform.
The upper cross plate and hanger bracket are fixed and referred to, any position and the hanger bracket of upper cross plate are hinged, the hanger bracket with
It is provided between upper cross plate for ordering about upper cross plate around the assistant cylinder for being hinged spot wobble.By oscillating cylinder, can make product with
Swing, reduction is attached to liquid glaze on product and forms salient point in product lower surface.
Drive dog is rotatably assorted with fixed rack, and driven chuck coordinates with dynamic holder pivots, and the fixed rack is provided with use
In the motor for driving drive dog to rotate.Rotated by rotating colleting movable property product, the liquid glaze on product can be avoided
The lower section of product is converged under self gravitation effect, so as to prevent that the salient point of water-drop-shaped is formed on the wall of product side.
Being rotatably assorted on fixed rack has drive sprocket and driven sprocket, and drive sprocket is fixed with the output shaft of motor,
Driven sprocket is fixed by connecting shaft with drive dog, by chain drive between drive sprocket and driven sprocket, described fixed
The passage for housing chain is provided with frame.
The cross section of the hanger bracket is regular hexagon, and on each side of the hanger bracket clamping mechanism is each provided with.
Can be with improve production efficiency by multiple clamping mechanisms.
After above structure, a kind of porcelain insulator glazed body machine of the present invention has compared with prior art advantages below：
First, operator complete the surface treatment of whole operations by only needing to a feeding and blanking, and labor intensity is little, production effect
Breakage rate is low caused by rate is high, product is carried, and secondly, multiple chucks are arranged on single clamping mechanism can improve once production effect
Rate.
Description of the drawings
Fig. 1 is a kind of structural representation of porcelain insulator glazed body machine of the present invention.
Fig. 2 is that the present invention removes the structural representation after the bracing frame of part.
Fig. 3 is that the present invention removes bracing frame and the structural representation after feeding cart.
Fig. 4 is the close-up schematic view in " A " region in Fig. 1 of the present invention.
Fig. 5 is the structural representation of the fixed rack of the present invention.
Fig. 6 is the station distribution schematic diagram of the present invention.
Wherein, 1, bracing frame, 1.1, turntable, 1.2, rotating disk, 1.3, platen, 1.4, connecting rod, 2, hanger bracket, 3, drive
Device, 4, feeding station, 5, processed product, 6, processing stations, 7, discharge station, 8, upper cross plate, 9, lower cross plate, 10, master cylinder,
11st, guide post, 12, bearing bar, 13, connecting plate, 14, fixed rack, 15, dynamic support, 16, drive dog, 17, driven chuck, 18,
Clamping cylinder, 19, assistant cylinder, 20, motor, 21, drive sprocket, 22, driven sprocket, 23, chain, 24, limited block,
25th, feeding cart, 26, tensioning wheel, 27, adjusting screw rod.
Specific embodiment
With reference to the accompanying drawings and detailed description the invention will be further described.
Processed product 5 in the present invention is by taking the cylindrical ceramic moulded pottery not yet put in a kiln to bake material shown in accompanying drawing as an example.
The present invention provides a kind of porcelain insulator glazed body machine, and it includes bracing frame 1, the hanger bracket 2 on bracing frame 1 and peace
Loaded on the clamping mechanism on hanger bracket 2, coordinated by axis of rotation between hanger bracket 2 and bracing frame 1, set on support frame as described above 1
Have order about hanger bracket 2 rotation driver 3, during the clamping mechanism is with the rotation process of hanger bracket 2, sequentially through feeding station 4,
Processing stations 6, discharge station 7, and it is reset to feeding station 4.
Coordinated by axis of rotation between described hanger bracket 2 and bracing frame 1 and referred to, bracing frame 1 is provided with turntable 1.1,
Turntable 1.1 is provided with rotating disk 1.2, is rotatably assorted by plane bearing between the lower surface of rotating disk 1.2 and turntable 1.1, hanger bracket 2
The part of upper nearly own central axis line is fixed with the upper surface of rotating disk 1.2, and rotating disk 1.2 is provided with logical with the friction tight center of rotating shaft
Hole, turntable 1.1 is provided with the through hole run through for rotating shaft.Converge one end of the nearly rotating disk 1.2 of spandrel girder as shown in the figure on hanger bracket 2
To rotating disk 1.2, and it is fixed on rotating disk 1.2 by angle steel, whole spandrel girders are along the circumferential uniform of the axis of rotating disk 1.2
Distribution.
The top of rotating disk 1.2 is located on hanger bracket 2 and is provided with platen 1.3, platen 1.3 is by some connecting rods 1.4 and rotating disk 1.2
It is fixed, and the platen 1.3 makes hanger bracket 2 be clamped between platen 1.3 and rotating disk 1.2.Platen 1.3 plays certain compression
Power, improves the torque at the load-bearing end of spandrel girder, while also functioning to certain dustproof effect.
Processing stations 6 include washing station, waxing station and glazing station.The flow process of its processing can be processed product
5 removings that surface blot is completed by washing station, then do not need the position of glazing by station of waxing in processed product 5
Upper waxing in advance, finally completes glazing in glazing station；Certainly it can also first pass through waxing station and then through scavenger
Position, finally realizes glazing in glazing station.The core of the processing stations 6 of the present invention is glazing, and can before glazing station
To arrange cleaning of cleaning, wax, clean or waxed, more or after cleaning waxing is entered according to the needs of reality processing
Row adjustment.Described washing station is a rinse bath, and cleanout fluid is provided with rinse bath, and clamping mechanism immerses processed product 5
Complete to clean in rinse bath, station of waxing can drive spray gun waxing by the mechanical arm of peripheral hardware, it is also possible to artificial or employing
Other outer waxing equipments matched somebody with somebody are waxed, and glazing station can be a solution tank, and solution tank is built-in with liquid enamel, clamping machine
The processed product 5 beaten after wax is immersed in solution tank and completes glazing by structure.Certainly above-mentioned washing station, waxing station and on
Glaze station may each be and is processed by other auxiliary equipments of peripheral hardware.
As shown in fig. 6, the hanger bracket 2 of the present invention is regular hexagon, each edge of hanger bracket 2 is counterclockwise sequentially
Material station 4, washing station, static station, discharge station 7 after static station, glazing station, glazing after cleaning.The feeding work
Position 4 is provided with the feeding cart 25 for carrying processed product 5.Feeding cart 25 is provided with waxing mechanism, i.e. clamping mechanism
Complete for the waxing of processed product 5 prior to or while feeding station 4 completes the clamping of processed product 5.
Described clamping mechanism includes upper cross plate 8, lower cross plate 9, master cylinder 10, guide post 11, bearing bar 12, multiple connections
Plate 13, fixed rack 14 and dynamic support 15, upper cross plate 8 is fixed with hanger bracket 2, and master cylinder 10 is fixed on upper cross plate 8, and master cylinder 10
Piston rod fix with lower cross plate 9, lower end and the lower cross plate 9 of guide post 11 are fixed, on the upper end of guide post 11 and upper cross plate 8
Pilot hole is slidably matched, and upper end and the lower cross plate 9 of connecting plate 13 are fixed, and one end of the bearing bar 12 is sequentially through whole companies
Fishplate bar 13, and bearing bar 12 is slidably matched with each connecting plate 13, upper end and one end of bearing bar 12 of fixed rack 14 are fixed, and move
The upper end of frame 15 is slidably matched with the other end of bearing bar 12, and the lower end of the fixed rack 14 closely moves the side of support 15 and is provided with some
Drive dog 16, dynamic support 15 is provided with the driven chuck 17 corresponding with each drive dog 16, arbitrary drive dog 16 and should
The grasping part for clamping processed product 5 is formed between driven chuck 17 corresponding to drive dog 16, i.e., as illustrated,
The lower end of fixed rack 14 be provided with before spaced set in after three drive dogs 16, therefore dynamic support 15 be provided with accordingly with it is front
In after three drive dogs 16 it is corresponding before in after three driven chucks 17, be provided between the dynamic support 15 and fixed rack 14
Dynamic support 15 is ordered about along clamping cylinder 18 in axial sliding of bearing bar 12.
On the bearing bar be located between connecting plate 13 and dynamic support 15, and between connecting plate 13 and fixed rack 14 it is each
From being provided with limited block 24.
The connecting plate 13 is two, is moved between the connecting plate 13 of support 15 and nearly dynamic support 15, and the He of fixed rack 14
A clamping cylinder 18 is each provided between the connecting plate 13 of nearly fixed rack 14.The cylinder body of each clamping cylinder 18 and corresponding company
Fishplate bar 13 is fixed, and the piston rod of clamping cylinder 18 is fixed with each self-corresponding dynamic support 15 and fixed rack 14, or each clamping cylinder
18 cylinder body is fixed with each corresponding dynamic support 15 and fixed rack 14, the piston rod of clamping cylinder 18 and corresponding connection
Plate 13 is fixed.
The upper cross plate 8 is fixed with hanger bracket 2 and referred to, any position and the hanger bracket 2 of upper cross plate 8 are hinged, the suspension
It is provided between frame 2 and upper cross plate 8 for ordering about upper cross plate 8 around the assistant cylinder 19 for being hinged spot wobble.As illustrated, master cylinder 10
It is installed in the geometric center of upper cross plate 8, upper cross plate 8 is located at the part of the side of master cylinder 10 and is hinged with hanger bracket 2, upper cross plate
8 are provided with assistant cylinder 19 between the part of the opposite side of master cylinder 10 and hanger bracket 2, in the swing process of certain upper cross plate 8
With the tilt variation that assistant cylinder 19 certainly exists angle, therefore in order to realize that assistant cylinder 19 drives upper cross plate 8 normally to swing,
The cylinder body of the assistant cylinder 19 is hinged with upper cross plate 8, and flake bearing is passed through between the piston rod and hanger bracket 2 of assistant cylinder 19
It is rotatably assorted.It can also be connected by universal ball bearing or Flexible Connector, above-mentioned only to provide some embodiments,
The conventional design for meeting this swing theory of the invention ought to be within the scope of the present invention.
Drive dog 16 is rotatably assorted with fixed rack 14, and driven chuck 17 is rotatably assorted with dynamic support 15, the fixed rack
14 are provided with the motor 20 for driving drive dog 17 to rotate.
Being rotatably assorted on fixed rack 14 has drive sprocket 21 and driven sprocket 22, and drive sprocket 21 is defeated with motor 20
Shaft is fixed, and driven sprocket 22 is fixed by connecting shaft with drive dog 16, is passed through between drive sprocket 21 and driven sprocket 22
Chain 23 is driven, and the passage for housing chain 23 is provided with the fixed rack 14.
The fixed rack 14 is provided with tensioning wheel 26 and adjusting screw rod 27, and tensioning wheel is engaged with chain 23, adjusting screw rod
One end is fixed with the axle of tensioning wheel, and adjusting screw rod coordinates with the screw thread of fixed rack 14.By the rotation trend tensioning wheel of adjusting screw rod
Along the axially-movable of adjusting screw rod, so as to tension chain.
The cross section of the hanger bracket 2 is regular hexagon, and on each side of the hanger bracket 2 clamping machine is each provided with
Structure.
Preferred embodiments of the present invention are described above, but are not to be construed as limiting the scope of the invention.This
Bright to be not only limited to above example, its concrete structure allows to change, all institutes in the protection domain of demand for independence of the present invention
The various change of work is within the scope of the present invention.
Claims (7)
1. a kind of porcelain insulator glazed body machine, it is characterised in that：It includes bracing frame (1), the hanger bracket on bracing frame (1)
(2) and the clamping mechanism that is installed on hanger bracket (2), coordinated by axis of rotation between hanger bracket (2) and bracing frame (1), institute
State bracing frame (1) and be provided with the driver (3) for ordering about hanger bracket (2) rotation, the clamping mechanism is with hanger bracket (2) rotation process
In, sequentially through feeding station (4), processing stations (6), discharge station (7), and it is reset to feeding station (4)；
Described clamping mechanism includes upper cross plate (8), lower cross plate (9), master cylinder (10), guide post (11), bearing bar (12), many
Individual connecting plate (13), fixed rack (14) and dynamic support (15), upper cross plate (8) is fixed with hanger bracket (2), in master cylinder (10) fixation
On transverse slat (8), and the piston rod of master cylinder (10) is fixed with lower cross plate (9), and the lower end of guide post (11) is solid with lower cross plate (9)
Fixed, upper end and the pilot hole on upper cross plate (8) of guide post (11) are slidably matched, upper end and the lower cross plate (9) of connecting plate (13)
Fixed, whole connecting plates (13), and bearing bar (12) and each connecting plate (13) are sequentially run through in one end of the bearing bar (12)
It is slidably matched, upper end and one end of bearing bar (12) of fixed rack (14) are fixed, moves upper end and the bearing bar (12) of support (15)
The other end be slidably matched, fixed rack (14) lower end closely move support (15) side be provided with some drive dogs (16), move
Support (15) is provided with the driven chuck (17) corresponding with each drive dog (16), arbitrary drive dog (16) and it is corresponding from
The grasping part for clamping processed product (5), the dynamic support (15) and fixed rack (14) are formed between dynamic chuck (17)
Between be provided with the clamping cylinder in axial sliding (18) for ordering about dynamic support (15) along bearing bar (12)；
The cross section of the hanger bracket (2) is regular hexagon, and on each side of the hanger bracket (2) clamping machine is each provided with
Structure.
2. a kind of porcelain insulator glazed body machine according to claim 1, it is characterised in that：Described hanger bracket (2) and support
Coordinated by axis of rotation between frame (1) and referred to, bracing frame (1) is provided with turntable (1.1), and turntable (1.1) is provided with rotating disk
(1.2), be rotatably assorted by plane bearing between the lower surface of rotating disk (1.2) and turntable (1.1), on hanger bracket (2) it is near itself
The part of axis is fixed with the upper surface of rotating disk (1.2), and rotating disk (1.2) is provided with and the friction tight central through hole of rotating shaft, turns
Platform (1.1) is provided with the through hole run through for rotating shaft.
3. a kind of porcelain insulator glazed body machine according to claim 2, it is characterised in that：Rotating disk is located on hanger bracket (2)
(1.2) top is provided with platen (1.3), and platen (1.3) is fixed by some connecting rods (1.4) and rotating disk (1.2), and the platen
(1.3) hanger bracket (2) is made to be clamped between platen (1.3) and rotating disk (1.2).
4. a kind of porcelain insulator glazed body machine according to claim 1, it is characterised in that：The connecting plate (13) is two,
Between the connecting plate (13) of dynamic support (15) and nearly dynamic support (15), and the connecting plate of fixed rack (14) and nearly fixed rack (14)
(13) clamping cylinder (18) is each provided between.
5. a kind of porcelain insulator glazed body machine according to claim 1, it is characterised in that：The upper cross plate (8) and hanger bracket
(2) fixation refers to that any position and the hanger bracket (2) of upper cross plate (8) are hinged, and set between the hanger bracket (2) and upper cross plate (8)
Have for ordering about upper cross plate (8) around the assistant cylinder (19) for being hinged spot wobble.
6. a kind of porcelain insulator glazed body machine according to claim 1, it is characterised in that：Drive dog (16) and fixed rack
(14) it is rotatably assorted, driven chuck (17) is rotatably assorted with dynamic support (15), the fixed rack (14) is provided with for driving master
The motor (20) that dynamic chuck (17) rotates.
7. a kind of porcelain insulator glazed body machine according to claim 6, it is characterised in that：Being rotatably assorted on fixed rack (14) has
Drive sprocket (21) and driven sprocket (22), drive sprocket (21) is fixed with the output shaft of motor (20), driven sprocket
(22) it is fixed by connecting shaft and drive dog (16), passed by chain (23) between drive sprocket (21) and driven sprocket (22)
It is dynamic, the passage for housing chain (23) is provided with the fixed rack (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510874031.4A CN105336458B (en) | 2015-12-03 | 2015-12-03 | Porcelain insulator blank glazing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510874031.4A CN105336458B (en) | 2015-12-03 | 2015-12-03 | Porcelain insulator blank glazing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105336458A CN105336458A (en) | 2016-02-17 |
| CN105336458B true CN105336458B (en) | 2017-04-12 |
Family
ID=55286922
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510874031.4A Active CN105336458B (en) | 2015-12-03 | 2015-12-03 | Porcelain insulator blank glazing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105336458B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106328318B (en) * | 2016-09-27 | 2018-06-29 | 国网四川省电力公司德阳供电公司 | For adjusting the insulating element to the tractive force of electric power facility |
| CN110843107B (en) * | 2019-11-27 | 2020-11-20 | 江西省萍乡市鑫泰瓷业有限责任公司 | Cylindrical porcelain insulator glaze material mixing and glazing and surface drying integrated device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104086231B (en) * | 2014-07-25 | 2015-10-28 | 广西北流市智诚陶瓷自动化科技有限公司 | Rotating disc type multiple degree of freedom automatic infiltration glaze device |
| CN204058274U (en) * | 2014-07-25 | 2014-12-31 | 广西北流市智诚陶瓷自动化科技有限公司 | A kind of rotating disc type automatic infiltration glaze device |
| CN204039274U (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Drawer type batch leaching glaze device |
| CN205140652U (en) * | 2015-12-03 | 2016-04-06 | 江西省萍乡市三善机电有限公司 | Porcelain insulator glazed body machine |
-
2015
- 2015-12-03 CN CN201510874031.4A patent/CN105336458B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105336458A (en) | 2016-02-17 |
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