CN205140652U - Porcelain insulator glazed body machine - Google Patents
Porcelain insulator glazed body machine Download PDFInfo
- Publication number
- CN205140652U CN205140652U CN201520989158.6U CN201520989158U CN205140652U CN 205140652 U CN205140652 U CN 205140652U CN 201520989158 U CN201520989158 U CN 201520989158U CN 205140652 U CN205140652 U CN 205140652U
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- China
- Prior art keywords
- hanger bracket
- fixed
- cross plate
- porcelain insulator
- body machine
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- Expired - Fee Related
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Abstract
The utility model discloses a porcelain insulator glazed body machine, its characterized in that: it includes support frame (1), locate mounted frame (2) on support frame (1) and the clamping machine that installs on mounted frame (2) constructs, through pivot normal running fit between mounted frame (2) and support frame (1), be equipped with on support frame (1) and order about mounted frame (2) pivoted driver (3), clamping machine constructs along with mounted frame (2) rotation in -process, according to the preface through material loading station (4), machining -position progressive (6), unloading station (7) to restore to the throne to material loading station (4). The utility model provides a porcelain insulator glazed body machine, it can accomplish overall surface treatment process by a material loading to reduce operating personnel's intensity of labour, improve production efficiency, also reduced the damage that product handling leads to simultaneously, improve the product percent of pass.
Description
Technical field
The utility model relates to the technical field of porcelain insulator processing, a kind of porcelain insulator glazed body machine specifically.
Background technology
In the course of processing of porcelain insulator, its basic operation comprises contoured, surface treatment, sinter molding, and described surface treatment procedure typically includes cleaning, waxing and three stations of glazing, and in prior art, manual type is still adopted to carry out material loading and the blanking of each station, therefore, for in the production of surface treatment procedure, operating personnel need material loading and blanking frequently, and not only labour intensity is large, production efficiency is low, and easily damage moulded pottery not yet put in a kiln to bake material, cause product to have breakage.
Summary of the invention
Technical problem to be solved in the utility model is: provide a kind of porcelain insulator glazed body machine, it can complete whole surface treatment procedures by material loading, thus reduce the labour intensity of operating personnel, enhance productivity, decrease the breakage that product handling process causes simultaneously, improve conforming product rate.
Technical solution adopted in the utility model is: provide a kind of porcelain insulator glazed body machine, the clamping mechanism that it comprises bracing frame, is located at the hanger bracket on bracing frame and is installed on hanger bracket, coordinated by axis of rotation between hanger bracket with bracing frame, support frame as described above is provided with the driver ordering about hanger bracket and rotate, described clamping mechanism is with in hanger bracket rotation process, sequentially through feeding station, processing stations, discharge station, and be reset to feeding station.The rotation of clamping mechanism is driven by the rotation of hanger bracket, realize clamping mechanism thus to carry moulded pottery not yet put in a kiln to bake and circulate after the surface treatment of processing stations to discharge station from feeding station, complete automation processing, complete the clamping mechanism after blanking simultaneously and continue to rotate with hanger bracket to be reset to feeding station.
Described hanger bracket is referred to being coordinated by axis of rotation between bracing frame, bracing frame is provided with turntable, turntable is provided with rotating disk, be rotatably assorted by plane bearing between the lower surface of rotating disk and turntable, on hanger bracket, the nearly part of own central axis line is fixed with the upper surface of rotating disk, rotating disk is provided with the friction tight central through hole with rotating shaft, and turntable is provided with the through hole run through for rotating shaft.
Hanger bracket is positioned at above rotating disk and is provided with platen, platen is fixed by some connecting rods and rotating disk, and described platen makes hanger bracket be clamped between platen and rotating disk.Hanger bracket can be made to be connected with rotating disk by platen more firm, also play the effect of shutter simultaneously, prevent from external contaminants to be deposited on the junction of hanger bracket and rotating disk.
Described clamping mechanism comprises upper cross plate, lower cross plate, master cylinder, guide post, bearing bar, multiple connecting plate, fixed rack and dynamic support, upper cross plate and hanger bracket are fixed, master cylinder is fixed on upper cross plate, and the piston rod of master cylinder and lower cross plate are fixed, lower end and the lower cross plate of guide post are fixed, pilot hole on the upper end of guide post and upper cross plate is slidably matched, upper end and the lower cross plate of connecting plate are fixed, whole connecting plates is sequentially run through in one end of described bearing bar, and bearing bar and each connecting plate are slidably matched, the upper end of fixed rack and one end of bearing bar are fixed, the dynamic upper end of support and the other end of bearing bar are slidably matched, the side of the closely dynamic support in described fixed rack lower end is provided with some drive dog, dynamic support is provided with the driven chuck corresponding with each drive dog, the grasping part for clamping processed product is formed between arbitrary drive dog and the driven chuck of correspondence, be provided with between described dynamic support and fixed rack and order about the in axial sliding clamping cylinder of dynamic support along bearing bar.Can realize promoting by master cylinder, be convenient to product in each station charging and discharging, automated exchanged cutter product can be carried out on material loading platform by clamping cylinder.
Described connecting plate is two, between the connecting plate of dynamic support and nearly dynamic support, and is provided with a clamping cylinder all separately between the connecting plate of fixed rack and nearly fixed rack.The movement travel of dynamic support can be improved by two clamping cylinders, and uniform force.
Described upper cross plate and hanger bracket fixedly refer to, any position and the hanger bracket of upper cross plate are hinged, are provided with the assistant cylinder swung around pin joint for ordering about upper cross plate between described hanger bracket and upper cross plate.By oscillating cylinder, product can be made to swing thereupon, reduce the liquid glaze be attached on product and form salient point at product lower surface.
Drive dog and fixed rack are rotatably assorted, and driven chuck coordinates with dynamic holder pivots, and described fixed rack is provided with the drive motors for driving drive dog to rotate.Rotated by rotating clip headband movable property product, can avoid the liquid glaze on product under self gravitation effect, converge in the below of product, thus prevent salient point product sidewall being formed water-drop-shaped.
Fixed rack has been rotatably assorted drive sprocket and driven sprocket, the output shaft of drive sprocket and drive motors is fixed, driven sprocket is fixed by connecting axle and drive dog, by chain drive between drive sprocket and driven sprocket, is provided with the passage for accommodating chain in described fixed rack.
The cross section of described hanger bracket is regular hexagon, and each limit of described hanger bracket is provided with a clamping mechanism all separately.Can be enhanced productivity by multiple clamping mechanism.
After adopting above structure, a kind of porcelain insulator glazed body machine of the present utility model compared with prior art has the following advantages: first, operating personnel only need a material loading and blanking can complete the surface treatment of whole operation, labour intensity is little, it is low that production efficiency is high, product carries the breakage rate caused, secondly, single clamping mechanism is arranged multiple chuck and can improve a production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of porcelain insulator glazed body machine of the present utility model.
Fig. 2 is the structural representation after the utility model removal unit branch support.
Fig. 3 is the structural representation after the utility model removes bracing frame and feeding cart.
Fig. 4 is the close-up schematic view in " A " region in the utility model Fig. 1.
Fig. 5 is the structural representation of fixed rack of the present utility model.
Fig. 6 is station distribution schematic diagram of the present utility model.
Wherein, 1, bracing frame, 1.1, turntable, 1.2, rotating disk, 1.3, platen, 1.4, connecting rod, 2, hanger bracket, 3, driver, 4, feeding station, 5, processed product, 6, processing stations, 7, discharge station, 8, upper cross plate, 9, lower cross plate, 10, master cylinder, 11, guide post, 12, bearing bar, 13, connecting plate, 14, fixed rack, 15, dynamic support, 16, drive dog, 17, driven chuck, 18, clamping cylinder, 19, assistant cylinder, 20, drive motors, 21, drive sprocket, 22, driven sprocket, 23, chain, 24, guide vane end stop, 25, feeding cart, 26, regulating wheel, 27, adjusting screw(rod).
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Processed product 5 in the utility model is for the cylindrical ceramic moulded pottery not yet put in a kiln to bake material shown in accompanying drawing.
The utility model provides a kind of porcelain insulator glazed body machine, the clamping mechanism that it comprises bracing frame 1, is located at the hanger bracket 2 on bracing frame 1 and is installed on hanger bracket 2, coordinated by axis of rotation between hanger bracket 2 with bracing frame 1, support frame as described above 1 is provided with the driver 3 ordering about hanger bracket 2 and rotate, described clamping mechanism is with in hanger bracket 2 rotation process, sequentially through feeding station 4, processing stations 6, discharge station 7, and be reset to feeding station 4.
Described hanger bracket 2 is referred to being coordinated by axis of rotation between bracing frame 1, bracing frame 1 is provided with turntable 1.1, turntable 1.1 is provided with rotating disk 1.2, be rotatably assorted by plane bearing between the lower surface of rotating disk 1.2 and turntable 1.1, on hanger bracket 2, the part of nearly own central axis line is fixed with the upper surface of rotating disk 1.2, rotating disk 1.2 is provided with the friction tight central through hole with rotating shaft, and turntable 1.1 is provided with the through hole run through for rotating shaft.One end of the nearly rotating disk 1.2 of spandrel girder as shown in the figure on hanger bracket 2 converges on rotating disk 1.2, and is fixed on rotating disk 1.2 by angle steel, and whole spandrel girders is uniformly distributed along the circumference of rotating disk 1.2 axis.
Hanger bracket 2 is positioned at above rotating disk 1.2 and is provided with platen 1.3, platen 1.3 is fixed by some connecting rods 1.4 and rotating disk 1.2, and described platen 1.3 makes hanger bracket 2 be clamped between platen 1.3 and rotating disk 1.2.Platen 1.3 plays certain thrust, improves the moment of the load-bearing end of spandrel girder, also plays certain dustproof effect simultaneously.
Processing stations 6 comprises washing station, waxing station and glazing station.The flow process of its processing can be that processed product 5 completes the removing of surface blot by washing station, then does not need at processed product 5 to wax in advance in the position of glazing by waxing station, finally completes glazing at glazing station; Certainly it also can be first process waxing station, then through washing station, finally realize glazing at glazing station.The core of processing stations 6 of the present utility model is glazing, and can arrange cleaning, waxing, cleaning or cleaning of having waxed before glazing station, and waxing is all adjust according to the needs of actual processing more or after cleaning.Described washing station is a rinse bath, cleaning fluid is provided with in rinse bath, processed product 5 immerses in rinse bath and completes cleaning by clamping mechanism, waxing station can be drive spray gun waxing by the mechanical arm of peripheral hardware, also other outer waxing equipments of joining can manually or be adopted to wax, glazing station can be a solution tank, and solution tank is built-in with liquid enamel, and clamping mechanism immerses in solution tank complete glazing by having beaten the processed product after wax 5.Certainly above-mentioned washing station, waxing station and glazing station can be all processed by other auxiliary equipment of peripheral hardware.
As shown in Figure 6, hanger bracket 2 of the present utility model is regular hexagon, static station, discharge station 7 after static station, glazing station, glazing after each edge of hanger bracket 2 is counterclockwise sequentially feeding station 4, washing station, cleaning.Described feeding station 4 is provided with the feeding cart 25 for carrying processed product 5.Feeding cart 25 is provided with waxing mechanism, before namely clamping mechanism completes the clamping of processed product 5 at feeding station 4 or the waxing simultaneously completed for processed product 5.
Described clamping mechanism comprises upper cross plate 8, lower cross plate 9, master cylinder 10, guide post 11, bearing bar 12, multiple connecting plate 13, fixed rack 14 and dynamic support 15, upper cross plate 8 is fixed with hanger bracket 2, master cylinder 10 is fixed on upper cross plate 8, and the piston rod of master cylinder 10 and lower cross plate 9 are fixed, lower end and the lower cross plate 9 of guide post 11 are fixed, pilot hole on the upper end of guide post 11 and upper cross plate 8 is slidably matched, upper end and the lower cross plate 9 of connecting plate 13 are fixed, whole connecting plates 13 is sequentially run through in one end of described bearing bar 12, and bearing bar 12 and each connecting plate 13 are slidably matched, the upper end of fixed rack 14 and one end of bearing bar 12 are fixed, the dynamic upper end of support 15 and the other end of bearing bar 12 are slidably matched, the side of the closely dynamic support 15 in described fixed rack 14 lower end is provided with some drive dog 16, dynamic support 15 is provided with the driven chuck 17 corresponding with each drive dog 16, the grasping part for clamping processed product 5 is formed between arbitrary drive dog 16 and the driven chuck 17 corresponding to this drive dog 16, namely as shown in the figure, the lower end of fixed rack 14 is provided with rear three drive dog 16 in before spaced set, therefore dynamic support 15 be provided with accordingly with front in rear three drive dog 16 corresponding before in rear three driven chucks 17, be provided with between described dynamic support 15 and fixed rack 14 and order about the in axial sliding clamping cylinder 18 of dynamic support 15 along bearing bar 12.
On described bearing bar between connecting plate 13 and dynamic support 15, and be provided with guide vane end stop 24 all separately between connecting plate 13 and fixed rack 14.
Described connecting plate 13 is two, between the connecting plate 13 of dynamic support 15 and nearly dynamic support 15, and is provided with a clamping cylinder 18 all separately between the connecting plate 13 of fixed rack 14 and nearly fixed rack 14.The cylinder body of each clamping cylinder 18 is fixed with corresponding connecting plate 13, the piston rod of clamping cylinder 18 and each self-corresponding dynamic support 15 and fixed rack 14 are fixed, or the cylinder body of each clamping cylinder 18 is fixed with dynamic support 15 corresponding separately and fixed rack 14, the piston rod of clamping cylinder 18 is fixed with corresponding connecting plate 13.
Described upper cross plate 8 fixedly refers to hanger bracket 2, and any position and the hanger bracket 2 of upper cross plate 8 are hinged, are provided with the assistant cylinder 19 swung around pin joint for ordering about upper cross plate 8 between described hanger bracket 2 and upper cross plate 8.As shown in the figure, master cylinder 10 is installed in the geometric center of upper cross plate 8, the part that upper cross plate 8 is positioned at the side of master cylinder 10 is hinged with hanger bracket 2, upper cross plate 8 is provided with assistant cylinder 19 between the part and hanger bracket 2 of the opposite side of master cylinder 10, certainly exist the tilt variation of angle with assistant cylinder 19 in certain upper cross plate 8 swing process, therefore upper cross plate 8 is driven normally to swing in order to realize assistant cylinder 19, cylinder body and the upper cross plate 8 of described assistant cylinder 19 are hinged, are rotatably assorted between the piston rod of assistant cylinder 19 and hanger bracket 2 by flake bearing.It also can be connected by multi-directional ball bearing or Flexible Connector, above-mentionedly only provides some embodiments, and the conventional design meeting this swing theory of the utility model ought in protection range of the present utility model.
Drive dog 16 and fixed rack 14 are rotatably assorted, and driven chuck 17 is rotatably assorted with dynamic support 15, and described fixed rack 14 is provided with the drive motors 20 for driving drive dog 17 to rotate.
Fixed rack 14 has been rotatably assorted drive sprocket 21 and driven sprocket 22, drive sprocket 21 is fixed with the output shaft of drive motors 20, driven sprocket 22 is fixed by connecting axle and drive dog 16, by chain 23 transmission between drive sprocket 21 and driven sprocket 22, in described fixed rack 14, be provided with the passage for accommodating chain 23.
Described fixed rack 14 is provided with regulating wheel 26 and adjusting screw(rod) 27, and regulating wheel engages with chain 23, and one end of adjusting screw(rod) and the axle of regulating wheel are fixed, adjusting screw(rod) and fixed rack 14 threaded engagement.By the axial motion along adjusting screw(rod) of the rotation trend regulating wheel of adjusting screw(rod), thus tension chain.
The cross section of described hanger bracket 2 is regular hexagon, and each limit of described hanger bracket 2 is provided with a clamping mechanism all separately.
Be described with regard to the utility model preferred embodiment above, but can not be interpreted as it is limitations on claims.The utility model is not only confined to above embodiment, and its concrete structure allows to change, and all various changes done in the protection range of the utility model demand for independence are all in protection range of the present utility model.
Claims (9)
1. a porcelain insulator glazed body machine, it is characterized in that: it comprises bracing frame (1), the clamping mechanism be located at the hanger bracket (2) on bracing frame (1) and be installed on hanger bracket (2), coordinated by axis of rotation between hanger bracket (2) with bracing frame (1), support frame as described above (1) is provided with the driver (3) ordering about hanger bracket (2) and rotate, described clamping mechanism is with in hanger bracket (2) rotation process, sequentially through feeding station (4), processing stations (6), discharge station (7), and be reset to feeding station (4).
2. a kind of porcelain insulator glazed body machine according to claim 1, it is characterized in that: described hanger bracket (2) is referred to being coordinated by axis of rotation between bracing frame (1), bracing frame (1) is provided with turntable (1.1), turntable (1.1) is provided with rotating disk (1.2), be rotatably assorted by plane bearing between the lower surface of rotating disk (1.2) and turntable (1.1), the part of the upper nearly own central axis line of hanger bracket (2) is fixed with the upper surface of rotating disk (1.2), rotating disk (1.2) is provided with the friction tight central through hole with rotating shaft, turntable (1.1) is provided with the through hole run through for rotating shaft.
3. a kind of porcelain insulator glazed body machine according to claim 2, it is characterized in that: hanger bracket (2) is positioned at rotating disk (1.2) top and is provided with platen (1.3), platen (1.3) is fixed by some connecting rods (1.4) and rotating disk (1.2), and described platen (1.3) makes hanger bracket (2) be clamped between platen (1.3) and rotating disk (1.2).
4. a kind of porcelain insulator glazed body machine according to claim 1, it is characterized in that: described clamping mechanism comprises upper cross plate (8), lower cross plate (9), master cylinder (10), guide post (11), bearing bar (12), multiple connecting plate (13), fixed rack (14) and dynamic support (15), upper cross plate (8) is fixed with hanger bracket (2), on the fixing upper cross plate (8) of master cylinder (10), and the piston rod of master cylinder (10) and lower cross plate (9) are fixed, the lower end of guide post (11) and lower cross plate (9) are fixed, pilot hole on the upper end of guide post (11) and upper cross plate (8) is slidably matched, the upper end of connecting plate (13) and lower cross plate (9) are fixed, whole connecting plates (13) is sequentially run through in one end of described bearing bar (12), and bearing bar (12) and each connecting plate (13) are slidably matched, the upper end of fixed rack (14) and one end of bearing bar (12) are fixed, the dynamic upper end of support (15) and the other end of bearing bar (12) are slidably matched, the side of the closely dynamic support (15) in described fixed rack (14) lower end is provided with some drive dog (16), dynamic support (15) is provided with the driven chuck (17) corresponding with each drive dog (16), the grasping part for clamping processed product (5) is formed between arbitrary drive dog (16) and corresponding driven chuck (17), be provided with between described dynamic support (15) and fixed rack (14) and order about the in axial sliding clamping cylinder (18) of dynamic support (15) along bearing bar (12).
5. a kind of porcelain insulator glazed body machine according to claim 4, it is characterized in that: described connecting plate (13) is two, between the connecting plate (13) of dynamic support (15) and nearly dynamic support (15), and be provided with a clamping cylinder (18) all separately between the connecting plate (13) of fixed rack (14) and nearly fixed rack (14).
6. a kind of porcelain insulator glazed body machine according to claim 4, it is characterized in that: described upper cross plate (8) and hanger bracket (2) fixedly refer to, any position and the hanger bracket (2) of upper cross plate (8) are hinged, are provided with the assistant cylinder (19) swung around pin joint for ordering about upper cross plate (8) between described hanger bracket (2) and upper cross plate (8).
7. a kind of porcelain insulator glazed body machine according to claim 4, it is characterized in that: drive dog (16) and fixed rack (14) are rotatably assorted, driven chuck (17) and dynamic support (15) are rotatably assorted, and described fixed rack (14) is provided with the drive motors (20) for driving drive dog (17) to rotate.
8. a kind of porcelain insulator glazed body machine according to claim 7, it is characterized in that: fixed rack (14) has been rotatably assorted drive sprocket (21) and driven sprocket (22), drive sprocket (21) is fixed with the output shaft of drive motors (20), driven sprocket (22) is fixed by connecting axle and drive dog (16), by chain (23) transmission between drive sprocket (21) and driven sprocket (22), in described fixed rack (14), be provided with the passage for accommodating chain (23).
9. a kind of porcelain insulator glazed body machine according to claim 1, is characterized in that: the cross section of described hanger bracket (2) is regular hexagon, and each limit of described hanger bracket (2) is provided with a clamping mechanism all separately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520989158.6U CN205140652U (en) | 2015-12-03 | 2015-12-03 | Porcelain insulator glazed body machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520989158.6U CN205140652U (en) | 2015-12-03 | 2015-12-03 | Porcelain insulator glazed body machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205140652U true CN205140652U (en) | 2016-04-06 |
Family
ID=55626421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520989158.6U Expired - Fee Related CN205140652U (en) | 2015-12-03 | 2015-12-03 | Porcelain insulator glazed body machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205140652U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336458A (en) * | 2015-12-03 | 2016-02-17 | 江西省萍乡市三善机电有限公司 | Porcelain insulator blank glazing machine |
| CN111531692A (en) * | 2020-04-30 | 2020-08-14 | 董伟锋 | Column insulator surface glazing treatment system and method |
-
2015
- 2015-12-03 CN CN201520989158.6U patent/CN205140652U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336458A (en) * | 2015-12-03 | 2016-02-17 | 江西省萍乡市三善机电有限公司 | Porcelain insulator blank glazing machine |
| CN111531692A (en) * | 2020-04-30 | 2020-08-14 | 董伟锋 | Column insulator surface glazing treatment system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160406 Termination date: 20161203 |
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| CF01 | Termination of patent right due to non-payment of annual fee |