CN105318201A - LED filament bulb production equipment capable of carrying out early detection - Google Patents
LED filament bulb production equipment capable of carrying out early detection Download PDFInfo
- Publication number
- CN105318201A CN105318201A CN201510872202.XA CN201510872202A CN105318201A CN 105318201 A CN105318201 A CN 105318201A CN 201510872202 A CN201510872202 A CN 201510872202A CN 105318201 A CN105318201 A CN 105318201A
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- China
- Prior art keywords
- led silk
- contact block
- bulb
- bracket
- electrical contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
LED filament bulb production equipment capable of carrying out early detection is characterized by comprising a rotating worktable, a plurality of stations, a connecting mechanism, a photosensitive sensor and a control system, wherein the stations are uniformly distributed on the rotating worktable in an annular manner; the connecting mechanism is arranged on the edge of the rotating worktable and used for connecting a vertical electrode wire of an LED filament bulb; the connecting mechanism comprises a transverse arm and two rocker arms in one group; the rocker arms are electrically connected with an electric contact block; the electric contact block is connected with a safety power supply of an isolation transformer through a wire; and the LED filament bulb forms an electric loop through a horizontal electrode wire, a lamp holder, a work fixture, the rotating worktable, the power supply, the electric contact block and the vertical electrode wire. When the rocker arms are gathered together but the photosensitive sensor does not react, a lifting type carrier is lowered under the control of the control system, and the LED filament bulb is removed. Through carrying out detection before plastic paste is cured, more than 90% of unqualified products are reduced. Resources are effectively reduced, and the reduction of production cost is facilitated.
Description
Technical field
The present invention relates to a kind of LED silk bulb production equipment of earlier detection.
Background technology
Existing a kind of bulb production line, detects product after bulb has been produced.When pinpointing the problems, all inputs all cannot be recalled.
Summary of the invention
The object of the invention is the LED silk lamp production equipment that a kind of earlier detection will be provided, it can detect semi-finished product before clay heat cure on station, once pinpoint the problems, can be taken out, and the cell-shell wherein intact parts being comprised LED lamp drive circuit or packaged LED detects and qualified products produced by the line that again puts into production.
The object of the invention is the LED silk bulb production equipment that a kind of earlier detection will be provided.
The present invention realizes the technical scheme of its object: the LED silk bulb production equipment manufacturing an earlier detection, comprise rotary table, at several uniform stations of rotary table upper annular, and be arranged at the bindiny mechanism of a vertical wire electrode of LED silk bulb in rotary work edge of table, a light sensor and control system; Each station comprises a set of frock clamp; Frock clamp comprises the lift bracket below workpiece;
Bindiny mechanism comprises a transverse arm, be installed on the rocking arm of driving mechanism for rocker arm on transverse arm and one group of two symmetrical placement; Bottom conductive inside two rocking arms connects a protruding electrical contact block; Rocking arm and driving mechanism for rocker arm are in transmission connection; Electrical contact block and external insulation are installed; Rocking arm has two stable states: the closure state that two rocking arms close up, electrical contact block on rocking arm is touched mutually; Two rocking arms flared separated position simultaneously; Closure state comprises electrical contact block and clamps the perpendicular vertical wire electrode of workpiece LED silk bulb;
Electrical contact block is connected with an isolating transformer safety power supply by wire; The bindiny mechanism of the vertical wire electrode of LED silk bulb is installed on above the frock clamp of some stations; The LED silk bulb being installed on described station contains two wire electrodes---vertically wire electrode and horizontal electrode silk; LED silk bulb is by its horizontal electrode silk, lamp holder be electrically connected with horizontal electrode silk, and the lamp holder frock clamp, rotary table, isolating transformer safety power supply, the electrical contact block that are electrically connected and formed an electrical return by the vertical wire electrode that electrical contact block is clamped;
Light sensor is near measured LED silk bulb; And shield entering of other light; The state of light sensor changes according to the change of measured LED silk bulb state;
Lift bracket comprises a bracket and an air-leg; Bracket holds up LED silk bulb from below; Bracket is connected with the movable end of air-leg; Air-leg rises, and LED silk bulb holds up and remains on the state be connected with frock clamp by bracket; Air-leg lands, and LED silk bulb enters one, side slideway from bracket landing and separated by from scene;
Bindiny mechanism, lift bracket and light sensor are all connected with control system governor circuit signal by respective interface circuit.
When two rocking arms close up but light sensor is reactionless, then control system makes lift bracket decline, and is rejected by LED silk bulb.
When two rocking arms close up and light sensor reaction is normal, then carry out the test of next workpiece.
The present invention also may be used for the earlier detection of other light fixtures.
Beneficial effect: the present invention, by examinations before clay solidification, decreases the substandard product of more than 90%.Effectively save resource and contribute to reducing production cost.
Accompanying drawing explanation
Fig. 1 is the block diagram of the LED silk bulb production equipment of an earlier detection.
The structural representation of Tu2Shi Yige bindiny mechanism.
Fig. 3 is a side-looking structural representation automatically measuring folder rocking arm.
Fig. 4 is a side-looking structural representation automatically measuring folder rocking arm.
Fig. 5 is the structural representation that a syndeton holds up LED silk bulb.
Fig. 6 is the structural representation that a syndeton rejects LED silk bulb.
1. rotary tables in figure; 2. station; 3. frock clamp; 4. bindiny mechanism; 5. light sensor; 6. lift bracket; 7. transverse arm; 8. driving mechanism for rocker arm; 9. rocking arm; 10. electrical contact block; 11.LED filament bulb; 12. vertical wire electrodes; 13. isolating transformer safety power supplies; 15. horizontal electrode silks; 16. lamp holders; 17. brackets; 18. air-legs; 19. slideways.
Detailed description of the invention
Fig. 1 to Fig. 6 provides embodiment 1 jointly.
In embodiment 1, manufacture the LED silk bulb production equipment of an earlier detection, comprise rotary table 1, in uniform several stations 2 of rotary table 1 upper annular and bindiny mechanism 4, light sensor 5 and a control system of being arranged at a vertical wire electrode of LED silk bulb on rotary table 1 limit; Each station 2 comprises a set of frock clamp 3; Frock clamp 3 comprises the lift bracket 6 below workpiece;
Syndeton 4 comprises a transverse arm 7, be installed on the rocking arm 9 of driving mechanism for rocker arm 8 on transverse arm 7 and one group of two symmetrical placement; Bottom conductive inside two rocking arms 9 connects a protruding electrical contact block 10; Rocking arm 9 and driving mechanism for rocker arm 8 are in transmission connection; Electrical contact block 10 and external insulation are installed; Rocking arm 9 has two stable states: two rocking arms 9 close up, the closure state of electrical contact block 10 on rocking arm 9 touching mutually; Two rocking arms 9 flared deployed condition simultaneously; Closure state comprises the vertical wire electrode 12 clamping LED silk bulb 11;
Electrical contact block 10 is connected with an isolating transformer safety power supply 13 by wire; Bindiny mechanism 4 is installed on above the frock clamp of some stations; Be installed on the LED silk bulb 11 of described station containing two wire electrodes---vertically wire electrode 12 and horizontal electrode silk 15; LED silk bulb 11 is by its horizontal electrode silk 15, the lamp holder 16 be electrically connected with horizontal electrode silk 15, and lamp holder 16 frock clamp 3, rotary table 1, isolating transformer safety power supply 13, the electrical contact block 10 that are electrically connected and formed an electrical return by the vertical wire electrode 12 that electrical contact block 10 is clamped.
Light sensor 5 is near measured LED silk bulb 11; And shield entering of other light; The state of light sensor 5 changes according to the change of measured LED silk bulb 11 state;
Lift bracket 6 comprises a bracket 17 and an air-leg 18; Bracket 17 holds up LED silk bulb 11 from below; Bracket 17 is connected with the movable end of air-leg 18.Air-leg 18 rises, LED silk bulb 11 holds up and remains on that the state, the air-leg 18 that are connected with frock clamp 3 land, LED silk bulb 11 enters one, side slideway 19 from bracket 17 landing and separated by from scene by bracket 17.
Bindiny mechanism 4, light sensor 5 and lift bracket 6 are all connected with control system governor circuit signal by respective interface circuit.
When two rocking arms 9 close up but light sensor 5 is reactionless, then control system makes lift bracket 6 decline, and is rejected by LED silk bulb 11.
When two rocking arms 9 close up and light sensor 5 reacts normal, then carry out the test of next product.
Claims (1)
1. the LED silk bulb production equipment of an earlier detection, it is characterized in that comprising rotary table, at several uniform stations of rotary table upper annular, and be arranged at the bindiny mechanism of a vertical wire electrode of LED silk bulb in rotary work edge of table, a light sensor and control system;
Each station comprises a set of frock clamp; Frock clamp comprises the lift bracket below workpiece;
Bindiny mechanism comprises a transverse arm, be installed on the rocking arm of driving mechanism for rocker arm on transverse arm and one group of two symmetrical placement; Bottom conductive inside two rocking arms connects a protruding electrical contact block; Rocking arm and driving mechanism for rocker arm are in transmission connection; Electrical contact block and external insulation are installed; Rocking arm has two stable states: the closure state that two rocking arms close up, electrical contact block on rocking arm is touched mutually; Two rocking arms flared separated position simultaneously; Closure state comprises electrical contact block and clamps the perpendicular vertical wire electrode of workpiece LED silk bulb;
Electrical contact block is connected with an isolating transformer safety power supply by wire; The bindiny mechanism of the vertical wire electrode of LED silk bulb is installed on above the frock clamp of some stations; The LED silk bulb being installed on described station contains two wire electrodes---vertically wire electrode and horizontal electrode silk; LED silk bulb is by its horizontal electrode silk, lamp holder be electrically connected with horizontal electrode silk, and the lamp holder frock clamp, rotary table, isolating transformer safety power supply, the electrical contact block that are electrically connected and formed an electrical return by the vertical wire electrode that electrical contact block is clamped;
Light sensor is near measured LED silk bulb; And shield entering of other light; The state of light sensor changes according to the change of measured LED silk bulb state;
Lift bracket comprises a bracket and an air-leg; Bracket holds up LED silk bulb from below; Bracket is connected with the movable end of air-leg; Air-leg rises, and LED silk bulb holds up and remains on the state be connected with frock clamp by bracket; Air-leg lands, and LED silk bulb enters one, side slideway from bracket landing and separated by from scene;
Bindiny mechanism, lift bracket and light sensor are all connected with control system governor circuit signal by respective interface circuit;
When two rocking arms close up but light sensor is reactionless, then control system makes lift bracket decline, and is rejected by LED silk bulb.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510872202.XA CN105318201A (en) | 2015-11-23 | 2015-11-23 | LED filament bulb production equipment capable of carrying out early detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510872202.XA CN105318201A (en) | 2015-11-23 | 2015-11-23 | LED filament bulb production equipment capable of carrying out early detection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105318201A true CN105318201A (en) | 2016-02-10 |
Family
ID=55246200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510872202.XA Pending CN105318201A (en) | 2015-11-23 | 2015-11-23 | LED filament bulb production equipment capable of carrying out early detection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105318201A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106601574A (en) * | 2017-02-05 | 2017-04-26 | 海宁市新宇光能科技有限公司 | Lamp production device |
| CN107138653A (en) * | 2017-07-09 | 2017-09-08 | 海宁市新宇光能科技有限公司 | A kind of side silk shearing facility |
| CN107138903A (en) * | 2017-07-09 | 2017-09-08 | 海宁市新宇光能科技有限公司 | Fixture clamp with three kinds of stable states |
| CN107685207A (en) * | 2017-10-04 | 2018-02-13 | 海宁市新宇光能科技有限公司 | Bulb manipulator is unloaded after the soldering that band is pushed pin |
| CN111006139A (en) * | 2020-01-06 | 2020-04-14 | 海宁市新宇光能科技有限公司 | Hard guide wire filament lamp |
| CN111076105A (en) * | 2020-01-06 | 2020-04-28 | 海宁市新宇光能科技有限公司 | Automatic plug-in equipment for filament lamp driving power supply |
| CN111322536A (en) * | 2020-01-06 | 2020-06-23 | 海宁市新宇光能科技有限公司 | Hard wire filament lamp production host |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2570969Y (en) * | 2002-09-27 | 2003-09-03 | 陈政威 | Colorful lamp mother bulb optometry device |
| CN201966182U (en) * | 2010-12-01 | 2011-09-07 | 周明华 | Lamp-detection and printing all-in-one machine |
| CN202405224U (en) * | 2011-12-16 | 2012-08-29 | 荆州市大明灯业有限公司 | Fluorescent tube luminance checking device |
| CN103149000A (en) * | 2013-02-28 | 2013-06-12 | 江苏斯莱特电器有限公司 | Air leakage detection device before inflating lamp wick of halogen lamp |
| CN103418557A (en) * | 2013-08-09 | 2013-12-04 | 上海无线电设备研究所 | Equipment and method for on line detecting and sorting light-emitting diode (LED) bulb lamp finished products |
-
2015
- 2015-11-23 CN CN201510872202.XA patent/CN105318201A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2570969Y (en) * | 2002-09-27 | 2003-09-03 | 陈政威 | Colorful lamp mother bulb optometry device |
| CN201966182U (en) * | 2010-12-01 | 2011-09-07 | 周明华 | Lamp-detection and printing all-in-one machine |
| CN202405224U (en) * | 2011-12-16 | 2012-08-29 | 荆州市大明灯业有限公司 | Fluorescent tube luminance checking device |
| CN103149000A (en) * | 2013-02-28 | 2013-06-12 | 江苏斯莱特电器有限公司 | Air leakage detection device before inflating lamp wick of halogen lamp |
| CN103418557A (en) * | 2013-08-09 | 2013-12-04 | 上海无线电设备研究所 | Equipment and method for on line detecting and sorting light-emitting diode (LED) bulb lamp finished products |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106601574A (en) * | 2017-02-05 | 2017-04-26 | 海宁市新宇光能科技有限公司 | Lamp production device |
| CN106601574B (en) * | 2017-02-05 | 2018-01-05 | 海宁市新宇光能科技有限公司 | A kind of lamp production equipment |
| CN107138653A (en) * | 2017-07-09 | 2017-09-08 | 海宁市新宇光能科技有限公司 | A kind of side silk shearing facility |
| CN107138903A (en) * | 2017-07-09 | 2017-09-08 | 海宁市新宇光能科技有限公司 | Fixture clamp with three kinds of stable states |
| CN107685207A (en) * | 2017-10-04 | 2018-02-13 | 海宁市新宇光能科技有限公司 | Bulb manipulator is unloaded after the soldering that band is pushed pin |
| CN111006139A (en) * | 2020-01-06 | 2020-04-14 | 海宁市新宇光能科技有限公司 | Hard guide wire filament lamp |
| CN111076105A (en) * | 2020-01-06 | 2020-04-28 | 海宁市新宇光能科技有限公司 | Automatic plug-in equipment for filament lamp driving power supply |
| CN111322536A (en) * | 2020-01-06 | 2020-06-23 | 海宁市新宇光能科技有限公司 | Hard wire filament lamp production host |
| CN111076105B (en) * | 2020-01-06 | 2024-04-30 | 海宁市新宇光能科技有限公司 | Automatic plug-in equipment for filament lamp driving power supply |
| CN111006139B (en) * | 2020-01-06 | 2024-05-03 | 海宁市新宇光能科技有限公司 | Hard guide wire filament lamp |
| CN111322536B (en) * | 2020-01-06 | 2024-05-07 | 海宁市新宇光能科技有限公司 | Hard guide wire filament lamp production host |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160210 |
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| WD01 | Invention patent application deemed withdrawn after publication |