CN105314976A - Ti-based low loss K value microwave dielectric ceramic and preparation method thereof - Google Patents
Ti-based low loss K value microwave dielectric ceramic and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a Ti-based low loss K value microwave dielectric ceramic and a preparation method thereof. The formula of the chemical structure of the ceramic is (1+0.7x)TiO2-(1-x)CoO-0.1xNb2O5-0.1xCuO, wherein x is not smaller than 0.8 and not larger than 0.9. The ceramic provided by the invention is higher in relative dielectric constant, good in microwave performance, adjustable in temperature coefficient of resonance frequency, and is simple in chemical composition and preparation method.
Description
Technical field
The present invention relates to K value microwave-medium ceramics and preparation method thereof in the low-loss of a kind of Ti base, belong to technical field of electronic ceramic.
Background technology
Microwave-medium ceramics is the new function electronic ceramics developed rapidly over nearly 30 years, and it has, and loss is low, frequency-temperature coefficient is little, specific inductivity high.Dielectric resonator (DielectricResonator is called for short DR), dielectric filter, duplexer, microwave-medium antenna, dielectric resonator oscillator (claiming DRO), Medium Wave Guide transmission line etc. can be made with microwave ceramic material.Microwave-medium ceramics extremely catches people's attention at modern communications, military technological field etc.Microwave current device is to highly integrated, and miniaturization, high reliability and cost degradation future development, as microwave dielectric material, it has high-k, low Jie's loss of electrons, low-temperature coefficient.The production level of microwave current stupalith and device is the highest with the company such as day Murata company, moral EPCOS company, beautiful Trans-Tech company, NardaMICROWAVE-WEST company, English MorganElectroCeramics, Filtronic.The range of application of its product is in 300MHz ~ 40GHz seriation, and annual value of production all reaches more than 1,000,000,000 dollars.The production of domestic microwave dielectric ceramic materials and device, has larger gap at state of the art, range of product with in industrial scale compared with abroad.The fields such as dielectric resonator, wave filter, Medium Wave Guide, medium substrate and medium Meta Materials are widely used in along with microwave-medium ceramics, therefore, in searching, preparation, the Novel microwave dielectric ceramic of high-k, low-loss, near-zero resonance frequency temperature coefficient, low cost, environmental protection becomes focus and the emphasis of people's current research.
Summary of the invention
The present invention seeks to: for the problems referred to above, there is provided K value microwave-medium ceramics and preparation method thereof in the low-loss of a kind of Ti base, this stupalith relative permittivity is higher, and microwave property is good, temperature coefficient of resonance frequency is adjustable, chemical constitution and preparation method simple.
Technical scheme of the present invention is: K value microwave-medium ceramics in this Ti base provided by the present invention low-loss, and its chemical structure expression formula is (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5-0.1xCuO, wherein 0.8≤x≤0.9.
The method of K value microwave-medium ceramics in the low-loss of this preparation provided by the present invention above-mentioned Ti base, it comprises the following steps:
1) by copper, cobalt, niobium and titanyl compound according to (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5mix after the molar ratio weighing of-0.1xCuO, wherein 0.8≤x≤0.9, then abundant ball milling, ball milling post-drying, sieve and be pressed into blocks, then at 1150 DEG C, be incubated 4.5h, obtain sample and burn block;
2) by above-mentioned steps 1) sample that obtains burns block and pulverizes, then abundant ball milling, ball milling post-drying, granulation, sieves, by the particle compression moulding after sieving, then at 1200 DEG C ~ 1320 DEG C, sinter 2h become porcelain, obtain K value microwave-medium ceramics in the low-loss of Ti base.
This preparation method of the present invention, on the basis of technique scheme, also comprises following preferred version:
Described copper, cobalt, niobium and titanyl compound are respectively CuO, Co
2o
3, Nb
2o
5, and TiO
2.
In described step 1) and step 2) ball milling operation in, Ball-milling Time is 4h ~ 5h.
In described step 1) and step 2) baking operation in, bake out temperature is 100 ~ 120 DEG C.
In described step 1) sieve in operation, adopt 120 object screen clothes; In described step 2) sieve in operation, adopt bilayer to sieve technique, cross 60 orders and 120 object screen clothes respectively.
In described step 2) in, described granulation refers to the aqueous solution by powder and polyvinyl alcohol, then makes micron-sized spheroidal particle.
In described step 2) in, described sintering is the sintering under air atmosphere.
In described step 2) in, described compression moulding is pressed into bulk or cylindric.
Compared with prior art, the present invention has following useful technique effect:
1, K value microwave-medium ceramics in the low-loss of this Ti base of the present invention, to be rich in the Rutile Type of Ti element and Perovskite Phase for pivot, sinters at 1200 DEG C ~ 1320 DEG C.The present invention is relevant with dielectric medium theoretical according to morphology, basis is complex as with the Perovskite Phase of the Rutile Type of Cu, Nb and Ti composition and Co, Ti composition, by suitable ceramic process, can sinter out fine and close in air atmosphere and possess the new function pottery (forming the ceramic of compact of Rutile Type and Perovskite Phase two-phase compound) of excellent microwave dielectric property, this kind of pottery can use as the dielectric material such as radio frequency laminated ceramic capacitor, chip microwave dielectric resonator or wave filter, ceramic antenna, mcm (MCM).
2, in Ti base of the present invention low-loss, K value microwave dielectric ceramic materials has following characteristics: relative permittivity is adjustable (27.5 ~ 35.2), good (the Qf=34 of microwave property, 410GHz ~ 37,450GHz), temperature coefficient of resonance frequency nearly zero and easy-regulating (-9.5ppm/ DEG C ~+31ppm/ DEG C), chemical constitution and preparation technology simple.
Prepared by the method that 3, present invention employs the most simple and effective solid state reaction sintering, first be the formula choosing proper ratio, choose suitable initial oxide, by a ball milling, various oxide compound is mixed, oxide compound is made to carry out preliminary reaction by presintering process, by the particle size of secondary ball milling refinement reactant, obtain required ceramics sample finally by sintering process.By a kind of so simple effective preparation method, the specific inductivity of the ceramics sample obtained changes between 27.5 ~ 35.2 with composition, Qf is distributed in 34,410GHz ~ 37,450GHz, temperature coefficient of resonance frequency nearly zero and easy-regulating (-9.5ppm/ DEG C ~+31ppm/ DEG C), sintering temperature 1200 DEG C ~ 1320 DEG C.
Embodiment
Below in conjunction with specific embodiment, such scheme is described further.Should be understood that these embodiments are not limited to for illustration of the present invention limit the scope of the invention.The implementation condition adopted in embodiment can do further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in normal experiment.
Embodiment 1:
First by raw material CuO, Co of purity assay
2o
3, Nb
2o
5and TiO
2according to formula general formula (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5after molar ratio in-0.1xCuO (wherein x=0.8), abundant mixing and ball milling (200 revs/min) 4 hours, then dry at 120 DEG C, cross 120 objects sieves, briquetting, through 1150 DEG C of insulations 4.5 hours under air atmosphere, obtain sample and burn block.
Then the sample obtained is burnt after block is pulverized and carry out secondary ball milling again, Ball-milling Time is 5 hours, granulation after drying at 120 DEG C is (by the aqueous solution of powder and polyvinyl alcohol, then micron-sized spheroidal particle is made), sieve through 60 orders and 120 eye mesh screen bilayers, required porcelain can be obtained; By porcelain compression moulding on demand (being usually pressed into block or cylindric), under 1200 DEG C of air, then sintering 2h become porcelain, namely obtain the finished product of K value microwave-medium ceramics in the low-loss of Ti base.
K value microwave-medium ceramics in Ti base low-loss obtained by the present embodiment, its chemical constitution can be expressed as (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5-0.1xCuO, wherein x=0.8.
After tested, the performance of the stupalith obtained by the present embodiment reaches following index:
Porcelain is sintered into, the dielectric properties ε under microwave in 1200 DEG C of air
r=35.2 (5.06GHz), quality factor q=6800, Qf=34,410GHz, temperature coefficient of resonance frequency TCF=+31ppm/ DEG C (25 DEG C ~ 85 DEG C) under microwave.
Embodiment 2:
First by raw material CuO, Co of purity assay
2o
3, Nb
2o
5and TiO
2according to formula general formula (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5after molar ratio in-0.1xCuO (wherein x=0.85), abundant mixing and ball milling (200 revs/min) 4 hours, then dry at 120 DEG C, cross 120 objects sieves, briquetting, through 1150 DEG C of insulations 4.5 hours under air atmosphere, obtain sample and burn block.
Then the sample obtained is burnt after block is pulverized and carry out secondary ball milling again, Ball-milling Time is 5 hours, granulation after drying at 120 DEG C is (by the aqueous solution of powder and polyvinyl alcohol, then micron-sized spheroidal particle is made), sieve through 60 orders and 120 eye mesh screen bilayers, required porcelain can be obtained; By porcelain compression moulding on demand, under 1220 DEG C of air, then sinter 2h become porcelain, namely obtain the finished product of K value microwave-medium ceramics in the low-loss of Ti base.
K value microwave-medium ceramics in Ti base low-loss obtained by the present embodiment, its chemical constitution can be expressed as (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5-0.1xCuO, wherein x=0.85.
After tested, the performance of the stupalith obtained by the present embodiment reaches following index:
Porcelain is sintered into, the dielectric properties ε under microwave in 1220 DEG C of air
r=31.3 (5.036GHz), quality factor q=7000, Qf=35,250GHz, temperature coefficient of resonance frequency TCF=+11ppm/ DEG C (25 DEG C ~ 85 DEG C) under microwave.
Embodiment 3:
First by raw material CuO, Co of purity assay
2o
3, Nb
2o
5and TiO
2according to formula general formula (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5after molar ratio in-0.1xCuO (wherein x=0.87), abundant mixing and ball milling (200 revs/min) 4 hours, then dry at 120 DEG C, cross 120 objects sieves, briquetting, through 1150 DEG C of insulations 4.5 hours under air atmosphere, obtain sample and burn block;
Then the sample obtained is burnt after block is pulverized and carry out secondary ball milling again, Ball-milling Time is 5 hours, granulation after drying at 120 DEG C is (by the aqueous solution of powder and polyvinyl alcohol, then micron-sized spheroidal particle is made), sieve through 60 orders and 120 eye mesh screen bilayers, required porcelain can be obtained; By porcelain compression moulding on demand, under 1280 DEG C of air, then sinter 2h become porcelain, namely obtain K value microwave-medium ceramics in the low-loss of Ti base.
K value microwave-medium ceramics in Ti base low-loss obtained by the present embodiment, its chemical constitution can be expressed as (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5-0.1xCuO, wherein x=0.87.
After tested, the performance of the stupalith obtained by the present embodiment reaches following index:
Porcelain is sintered into, the dielectric properties ε under microwave in 1280 DEG C of air
r=29.5 (5.108GHz), quality factor q=7000, Qf=36,780GHz, temperature coefficient of resonance frequency TCF=+2.6ppm/ DEG C (25 DEG C ~ 85 DEG C) under microwave.
Embodiment 4:
First by raw material CuO, Co of purity assay
2o
3, Nb
2o
5and TiO
2according to formula general formula (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5after molar ratio in-0.1xCuO (wherein x=0.9), abundant mixing and ball milling (200 revs/min) 4 hours, then dry at 120 DEG C, cross 120 objects sieves, briquetting, through 1150 DEG C of insulations 4.5 hours under air atmosphere, obtain sample and burn block;
Then the sample obtained is burnt after block is pulverized and carry out secondary ball milling again, Ball-milling Time is 5 hours, granulation after drying at 120 DEG C is (by the aqueous solution of powder and polyvinyl alcohol, then micron-sized spheroidal particle is made), sieve through 60 orders and 120 eye mesh screen bilayers, required porcelain can be obtained; By porcelain compression moulding on demand, under 1320 DEG C of air, then sinter 2h become porcelain, namely obtain K value microwave-medium ceramics in the low-loss of Ti base.
K value microwave-medium ceramics in Ti base low-loss obtained by the present embodiment, its chemical constitution can be expressed as (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5-0.1xCuO, wherein x=0.9.
After tested, the performance of the stupalith obtained by the present embodiment reaches following index:
Porcelain is sintered into, the dielectric properties ε under microwave in 1320 DEG C of air
r=27.5 (5.312GHz), quality factor q=7050, Qf=37,450GHz, temperature coefficient of resonance frequency TCF=-9.5ppm/ DEG C (25 DEG C ~ 85 DEG C) under microwave.
Certainly, above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to people can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalent transformations of doing according to the spirit of main technical schemes of the present invention or modification, all should be encompassed within protection scope of the present invention.
Claims (9)
1. a K value microwave-medium ceramics in the low-loss of Ti base, is characterized in that: the chemical structure expression formula of this pottery is (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5-0.1xCuO, wherein 0.8≤x≤0.9.
2. the preparation method of K value microwave-medium ceramics in the low-loss of Ti base as claimed in claim 1, is characterized in that the method comprises the following steps:
1) by copper, cobalt, niobium and titanyl compound according to (1+0.7x) TiO
2-(1-x) CoO-0.1xNb
2o
5mix after the molar ratio weighing of-0.1xCuO, wherein 0.8≤x≤0.9, then abundant ball milling, ball milling post-drying, sieve and be pressed into blocks, then at 1150 DEG C, be incubated 4.5h, obtain sample and burn block;
2) by above-mentioned steps 1) sample that obtains burns block and pulverizes, then abundant ball milling, ball milling post-drying, granulation, sieves, by the particle compression moulding after sieving, then at 1200 DEG C ~ 1320 DEG C, sinter 2h become porcelain, obtain K value microwave-medium ceramics in the low-loss of Ti base.
3. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: described copper, cobalt, niobium and titanyl compound are respectively CuO, Co
2o
3, Nb
2o
5, and TiO
2.
4. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: in described step 1) and step 2) ball milling operation in, Ball-milling Time is 4h ~ 5h.
5. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: in described step 1) and step 2) baking operation in, bake out temperature is 100 ~ 120 DEG C.
6. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: in described step 1) sieve in operation, adopt 120 object screen clothes; In described step 2) sieve in operation, adopt bilayer to sieve technique, cross 60 orders and 120 object screen clothes respectively.
7. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: in described step 2) in, described granulation refers to the aqueous solution by powder and polyvinyl alcohol, then makes micron-sized spheroidal particle.
8. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: in described step 2) in, described sintering is the sintering under air atmosphere.
9. the preparation method of K value microwave-medium ceramics in Ti base according to claim 2 low-loss, is characterized in that: in described step 2) in, described compression moulding be pressed into block or cylindric.
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