CN105289882B - The automatic jet mould machine of aluminium alloy casting mould - Google Patents

The automatic jet mould machine of aluminium alloy casting mould Download PDF

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Publication number
CN105289882B
CN105289882B CN201410334559.8A CN201410334559A CN105289882B CN 105289882 B CN105289882 B CN 105289882B CN 201410334559 A CN201410334559 A CN 201410334559A CN 105289882 B CN105289882 B CN 105289882B
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China
Prior art keywords
cylinder
swinging mounting
connecting plate
sliding support
aluminium alloy
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CN201410334559.8A
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Chinese (zh)
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CN105289882A (en
Inventor
王青
宗绪惠
魏授桐
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KunShan Liufeng Machinery Industry Co Ltd
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KunShan Liufeng Machinery Industry Co Ltd
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Abstract

The invention discloses a kind of aluminium alloy casting mould with automatic jet mould machine, including blackwash sprayer, positioning support flat base, rotating mechanism, column arranged on positioning support flat base side, the cross bar and sliding support extended to form arranged on column top and towards positioning support flat base, sliding support is slid laterally on cross bar by slide, sliding support is equipped with the swinging mounting that set angle can be rotated relative to sliding support, swinging mounting has U type slot, the swinging mounting of stent reciprocally swinging can be relatively rotated by being equipped with notch, blackwash sprayer is detachably fixedly arranged on swinging mounting, swinging mounting is equipped with the control mechanism that blackwash sprayer can be controlled to open and close.The present invention can realize automatic spraying operating, be effectively improved jet mould uniformity, strengthen jet mould adhesive force, extend jet mould agent service life, effectively save manpower, improve casting efficiency, lifting spraying quality, and manual work contact spraying dust can be avoided, reduce occupational hazards.

Description

The automatic jet mould machine of aluminium alloy casting mould
Technical field
The present invention relates to the process equipment of automobile industry aluminum alloy hub casting die, is specifically related to a kind of aluminium alloy casting The automatic jet mould machine of modeling tool.
Background technology
At present, motorcycle, automobile industry aluminium alloy wheel hub are widely used, in the manufacturing process of wheel hub, vapour Wheel hub die casting is the critical process equipment for being molded wheel hub, and the design and optimization of its structure is the technique of wheel hub manufacturing enterprise It is crucial.Wheel hub die casting belongs to typical metal mold type cavity mould, and mould includes formation system (also known as casting mold), casting mold row Gas system, five big part of running gate system, cooling system and ejection system.Casting mold uses horizontal parting, divide upper mold, side form and Lower die three parts.Side form is four pieces of equivalent structures, can be connected with the horizontal hydraulic pressure core-pulling mechanism of machine, while be positioned at upper mold In T-slot.Upper and lower mould uses hot die steel., it is necessary to control the temperature of casting mold at 350 degree to 450 during production wheel hub Degree, and need to spray a coating on casting mold after preheat, to enable aluminum alloy to effectively depart between casting mold, keep the temperature, anti-sticking to mould, Mould thermal conductivity is reduced, drop down payment category improves the operating condition of mould, reduce casting and mould molding to the souring of mould Partial sassafras etc., are all to be opposite to positioning dress by man-hour manually hand-held blackwash sprayer to casting mold spray paint in the prior art still The casting molds such as the lower die put carry out spray paint, and artificial jet mould, due to personnel's difference, experience difference, exception often occurs in jet mould, leads Cause jet mould uneven, it is blocked up or excessively thin, bad order is produced, and stoop labor labor intensity is big, single applies thickness, poor adhesive force; Therefore, artificial jet mould quality cannot be ensured and cast and is less efficient, and spraying has Occupational Dust Hazard to operator.In addition, Because being substituted without machinery, so, jet mould person requires to have wide experience, and in the longer length of service, human cost is of a relatively high, and at present, society Meeting flow of personnel is big, more influences the stability of production and processing operation.
The content of the invention
In order to solve the above-mentioned technical problem, the present invention proposes a kind of automatic jet mould machine of aluminium alloy casting mould, can realize Automatic spraying operating, is effectively improved jet mould uniformity, strengthens jet mould adhesive force, extends jet mould agent service life, effectively saves people Power, improves casting efficiency, lifting spraying quality, and can avoid manual work contact spraying dust, reduces occupational hazards.
The technical proposal of the invention is realized in this way:
A kind of automatic jet mould machine of aluminium alloy casting mould, includes the blackwash sprayer of a connection paint can, further includes a use The positioning support flat base of mould to be sprayed, one is supported to drive the rotating rotating mechanism of the positioning support flat base, one to set in positioning Column in the positioning support flat base side, one are arranged on the column top and are extended to form towards the positioning support flat base Cross bar and a sliding support, the sliding support is slid laterally on the cross bar by slide, on the sliding support Equipped with a swinging mounting that set angle can be rotated relative to the sliding support, the swinging mounting has a U type slot, A swinging mounting for being capable of relatively described swinging mounting reciprocally swinging is equipped with the notch, the blackwash sprayer is detachably fixed In on the swinging mounting, the swinging mounting is equipped with the control mechanism that the blackwash sprayer can be controlled to open and close.
As a further improvement on the present invention, the sliding support includes a first vertically arranged connecting plate, and described The middle part of one connecting plate is detachably fixedly arranged on the slide of the slide, and first connecting plate is fixed in below the slide One first cylinder power output shaft on.
As a further improvement on the present invention, length direction interval is equidistantly placed with multiple first on first connecting plate Location hole, two first location holes therein are secured by bolts on the slide of the slide.
As a further improvement on the present invention, the sliding support further includes one end and is fixed in the middle part of first connecting plate Extend laterally the second connecting plate to be formed and one end is fixed on the 3rd connecting plate of the first connecting plate lower end;The rotation Stent includes an installing plate, and the notch is formed on the installing plate, and the installing plate side is connected by shaft and the described 3rd The other end rotation connection of fishplate bar, the upside of the installing plate and the second vapour of the other end for being fixedly arranged on second connecting plate The power output shaft of cylinder is rotatablely connected by shaft.
As a further improvement on the present invention, the installing plate side passes through shaft and the other end of the 3rd connecting plate The structure of rotation connection is:The swinging mounting further includes the extension board for being fixed on the installing plate side and one the 3rd connection Bar, described 3rd connecting rod one end are rotatablely connected with the 3rd connecting plate by shaft;The extension board is equipped with resigning arc Shape groove and the second location hole, second location hole are rotatablely connected by the middle part of shaft and the 3rd connecting rod, and described The other end of 3rd connecting rod is positioned in the resigning arc groove by bolt.
As a further improvement on the present invention, the swinging mounting is U-shaped, and the both sides of the swinging mounting are turned by shaft It is dynamic to be connected in the notch of the installing plate, it is fixed on the upside of the swinging mounting on the power output shaft of one the 3rd cylinder.
As a further improvement on the present invention, be additionally provided with a head rod, one end of the head rod with it is described 3rd cylinder is fixedly connected, and the other end of the head rod is fixed in the upside of the installing plate, and second cylinder It is located at the both sides of the installing plate with the 3rd cylinder.
As a further improvement on the present invention, the control mechanism includes one the 4th cylinder and one second connecting rod, described 4th cylinder is fixedly arranged on the swinging mounting, and one end of second connecting rod and the power output shaft of the 4th cylinder It is fixedly connected, the other end of second connecting rod is fixedly connected with the trigger of the valve gear of the blackwash sprayer.
As a further improvement on the present invention, a supporting rack is installed with the column, the paint can is positioned at described In supporting rack, and the paint can is equipped with blender.
As a further improvement on the present invention, equipped with PLC controller, the PLC controllers control the rotating mechanism and The motor action of the blender, and the PLC controller by the first cylinder described in solenoid valve control, second cylinder, 3rd cylinder and the 4th cylinder.
The beneficial effects of the invention are as follows:The present invention provides a kind of automatic jet mould machine of aluminium alloy casting mould, passes through rotation Mechanism driving positioning support flat base drives mould uniform rotation to be sprayed, coordinates sliding laterally, turning for sliding support opposing rail Rotation and swinging mounting swing with respect to sliding support of the dynamic stent relative to sliding support designs, and can realize imitation artificial mark spraying Distance, angle, flow, the gimmick of painting, carry out automatic spraying operating, and have the following advantages that, 1, activity duration, flow fix, Thickness per mold is essentially identical (within 10um);2nd, blackwash sprayer and mould distance are fixed, and more secondary coating coverings, can strengthen Film adhesive;3rd, spray time is short, and the mold temperature range of decrease is small, can improve film adhesive;4th, need not experienced work people Member, new person can operation;5th, automated job, saves manpower, and casting is efficient, and manual work can be avoided to contact spray coating powder Dirt, reduces occupational hazards.
Brief description of the drawings
Fig. 1 is a viewing angle constructions schematic diagram of the invention;
Fig. 2 is enlarged structure schematic diagram at A in Fig. 1;
Fig. 3 is another viewing angle constructions schematic diagram of the present invention;
Fig. 4 is the another viewing angle constructions schematic diagram of the present invention;
Fig. 5 is enlarged structure schematic diagram at B in Fig. 4.
With reference to attached drawing, make the following instructions:
1 --- blackwash sprayer 2 --- positioning support flat base
3 --- rotating mechanism 4 --- columns
5 --- cross bar 6 --- sliding supports
61 --- the first connecting plate 62 --- first location holes
63 --- the second connecting plate 64 --- the 3rd connecting plates
7 --- slide 8 --- swinging mountings
81 --- notch 82 --- installing plates
83 --- extension board 84 --- resigning arc grooves
85 --- the second location hole 86 --- head rods
87 --- the 3rd connecting rod 9 --- swinging mountings
10 --- mould 11 to be sprayed --- first cylinders
12 --- the second cylinder 13 --- the 3rd cylinders
14 --- the 4th cylinder 15 --- second connecting rods
16 --- supporting rack 17 --- blenders
18 --- paint can 19 --- triggers
Embodiment
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, a kind of automatic jet mould machine of aluminium alloy casting mould, including a connection The blackwash sprayer 1 of paint can 18, further include one be used for position support the driving of positioning support flat base 2, one institute of mould 10 to be sprayed State column 4, one of the rotating rotating mechanism 3, one of positioning support flat base arranged on the positioning support flat base side and be arranged on described stand Column top and 5 and one sliding support 6 of cross bar extended to form towards the positioning support flat base, the sliding support pass through slide 7 slide laterally on the cross bar, and the sliding support, which is equipped with one, to rotate set angle relative to the sliding support Swinging mounting 8, the swinging mounting has a U type slot 81, being capable of relatively described swinging mounting equipped with one in the notch The swinging mounting 9 of reciprocally swinging, the blackwash sprayer are detachably fixedly arranged on the swinging mounting, and the swinging mounting is equipped with The control mechanism that the blackwash sprayer can be controlled to open and close.In this way, positioning support flat base band is driven by rotating mechanism Move mould uniform rotation to be sprayed, coordinate the sliding laterally of sliding support opposing rail, swinging mounting with respect to sliding support turn Swing of the dynamic and swinging mounting with respect to sliding support designs, and can realize the distance for imitating hand spray, angle, flow, hand Method, carries out automatic spraying operating, and has the following advantages that, 1, activity duration, flow fix, the thickness per mold is essentially identical (within 10um);2nd, blackwash sprayer and mould distance are fixed, and more secondary coating coverings, can strengthen film adhesive;3rd, spray time Short, the mold temperature range of decrease is small, can improve film adhesive;4th, without experienced staff, new person can operation;5th, it is automatic It is turned into industry, saves manpower, casting is efficient, and can avoid manual work contact spraying dust, reduces occupational hazards.
Preferably, the sliding support includes a first vertically arranged connecting plate 61, the middle part of first connecting plate Detachably it is fixedly arranged on the slide of the slide, and first connecting plate is fixed in one first cylinder 11 below the slide Power output shaft on.In this way, being connected by the slide of vertically arranged the first connecting plate and slide, and driven by the first cylinder The transverse shifting of sliding support can be realized by moving first connecting plate, when needing spraying operation, the first cylinder drive this first Connecting plate laterally moves to positioning support flat base oblique upper setting position, and the blackwash sprayer being arranged between making on sliding support extends Suitable spray angle, is convenient for spraying operation.When spraying operation is not required, the first cylinder drives the first connecting plate return, It is convenient that lifting displacement is carried out to the mould after spraying operation, carry out next operation procedure.
Preferably, length direction interval is equidistantly placed with multiple first location holes 62 on first connecting plate, therein Two first location holes are secured by bolts on the slide of the slide.In this way, by choosing the first of different height The slide of location hole and slide is bolted, it is possible to achieve the adjusting of the level height of sliding support, so as to basis The needs actually sprayed, adjust sliding support and the swinging mounting being fixed thereon, the height of swinging mounting, are finally reached adjustment The purpose of the height of blackwash sprayer.
Preferably, the sliding support, which further includes one end and is fixed in the middle part of first connecting plate, extends laterally what is formed Second connecting plate 63 and one end are fixed on the 3rd connecting plate 64 of the first connecting plate lower end;The swinging mounting includes a peace Loading board 82, forms the notch on the installing plate, and the installing plate side is another by shaft and the 3rd connecting plate End rotation connection, the upside of the installing plate and the power of the second cylinder 12 of the other end for being fixedly arranged on second connecting plate Output shaft is rotatablely connected by shaft.In this way, set angle is rotated by the second cylinder drive installation plate, you can realize and rotate branch Frame rotates the function of set angle relative to sliding support.The reason for setting above-mentioned function be:The surface of mould is curved surface, Jin Jintong Cross swinging mounting and the requirement that swing spraying is unable to reach spraying uniform and smooth is carried out to one direction of mould.Driven by the second cylinder Dynamic installing plate rotates set angle, you can realize needs the whole purpose for setting spraying direction according to spray Xu.When needing spraying operation, After swinging spraying side, adjustment can reach more preferable coating quality towards swing spraying is carried out again.
Preferably, the structure that the installing plate side is rotatablely connected by the other end of shaft and the 3rd connecting plate It is:The swinging mounting further includes 83 and 1 the 3rd connecting rod 87 of extension board for being fixed on the installing plate side, and the described 3rd Connecting rod one end is rotatablely connected with the 3rd connecting plate by shaft;The extension board is equipped with resigning arc groove 84 and second Location hole 85, second location hole are rotatablely connected by the middle part of shaft and the 3rd connecting rod, and the 3rd connection The other end of bar is positioned in the resigning arc groove by bolt.In this way, pass through the second cylinder drive installation plate, installing plate band Dynamic extension board simultaneously drives the 3rd connecting rod to be rotated relative to the 3rd connecting plate, and extension board with respect to the 3rd connecting rod in resigning arc groove Interior rotation, can realize that swinging mounting rotates the function of set angle relative to sliding support.
Preferably, the swinging mounting is U-shaped, and the both sides of the swinging mounting are rotationally connected with the installation by shaft In the notch of plate, it is fixed on the upside of the swinging mounting on the power output shaft of one the 3rd cylinder 13.In this way, pass through the 3rd vapour The flexible of the power output shaft of cylinder can drive swinging mounting to relatively rotate stent reciprocally swinging.
Preferably, a head rod 86 is additionally provided with, one end of the head rod is fixed with the 3rd cylinder to be connected Connect, the other end of the head rod is fixed in the upside of the installing plate, and second cylinder and the 3rd cylinder Positioned at the both sides of the installing plate.In this way, connecting the 3rd cylinder with sliding support by the first connecting plate, the 3rd is realized The positioning of cylinder.
Preferably, the control mechanism includes one the 4th cylinder 14 and one second connecting rod 15, and the 4th cylinder is fixed In on the swinging mounting, and one end of second connecting rod is fixedly connected with the power output shaft of the 4th cylinder, institute The other end of the second connecting rod is stated to be fixedly connected with the trigger 19 of the valve gear of the blackwash sprayer.In this way, pass through the 4th cylinder Drive the second connecting rod trigger can be controlled to act, clearance reaches the function that control blackwash sprayer opens and closes.
Preferably, a supporting rack 16 is installed with the column, the paint can is positioned in support frame as described above, and described Paint can is equipped with blender 17.
Preferably, the motor of the rotating mechanism and the blender is controlled equipped with PLC controller, the PLC controller Action, and the PLC controller passes through the first cylinder, second cylinder, the 3rd cylinder and institute described in solenoid valve control State the 4th cylinder.
Aluminium alloy casting mould of the present invention is as follows with the operation principle of automatic jet mould machine:
First, by mould to be sprayed (lower die) lifting to the positioning support flat base after preheating, then one-key start PLC is controlled Device processed, PLC controller control rotating mechanism at the uniform velocity rotates, and drives the mould to be sprayed of positioning thereon at the uniform velocity to rotate, meanwhile, PLC controllers are by the first cylinder of solenoid valve control, and the first connecting plate of the first cylinder driving sliding support is towards to be painted Apply and reach setting position (oblique upper) above mould, the blackwash sprayer being fixedly arranged at this time on swinging mounting sprays direction towards mould The side of tool;Then, PLC controller controls the 3rd cylinder and the 4th cylinder to act at the same time, and the 4th cylinder passes through the second connecting rod The trigger of the valve gear of blackwash sprayer is pulled, blackwash sprayer is opened, proceeds by spraying operation, at the same time, the 3rd cylinder drives Installing plate reciprocally swinging of the dynamic swinging mounting with respect to sliding support, you can reach the effect for swinging spraying.Needed in spraying operation Towards when swing spraying opposite side, PLC controller passes through the second cylinder of solenoid valve control, the driving of the second cylinder for adjustment Installing plate, installing plate drives extension board and drives the 3rd connecting rod to be rotated relative to the 3rd connecting plate, and extension board connects with respect to the 3rd Extension bar rotates in resigning arc groove, realizes that swinging mounting rotates the function of set angle relative to sliding support.Spraying operation is complete Cheng Hou, PLC controller are acted by the second cylinder of solenoid valve control, the 3rd cylinder and the 4th cylinder stopping, PLC controller control First cylinder drives the first connecting plate to return to initial position, conveniently carries out lifting displacement to the mould after completion spraying operation, into The next operation procedure of row.
To sum up, the automatic jet mould machine of the present invention, drives positioning support flat base to drive mould to be sprayed at the uniform velocity by rotating mechanism Rotate, coordinate the sliding laterally of sliding support opposing rail, rotation and swinging mounting phase of the swinging mounting relative to sliding support Swing design to sliding support, four cylinder routing motions, by the uniform spray attachment of paint can inside courtyard to die surface, realize mould Manual imitation spraying distance, angle, flow, gimmick, carry out automatic spraying operating, the invention has the advantages that, 1, operation when Between, flow fix, per mold thickness it is essentially identical (within 10um);2nd, blackwash sprayer and mould distance are fixed, repeatedly apply Layer covering, can strengthen film adhesive;3rd, spray time is short, and the mold temperature range of decrease is small, can improve film adhesive;4th, Wu Xuyou The staff of experience, new person can operations;5th, automated job, saves manpower, casting is efficient, and people can be avoided to work Industry contact spraying dust, reduces occupational hazards.By Membrane jetter of the invention automatic to the lower die of aluminum alloy hub casting die into During row spraying operation, a set of lower die spraying operation can be completed within 3 minutes, surface spraying uniform and smooth, substantially increases jet mould work Industry efficiency, improves spraying quality.
Above example is referring to the drawings, to a preferred embodiment of the present invention will be described in detail.Those skilled in the art Member by above-described embodiment carry out various forms on modification or change, but without departing substantially from the present invention essence in the case of, all Fall within the scope and spirit of the invention.

Claims (8)

1. a kind of automatic jet mould machine of aluminium alloy casting mould, includes the blackwash sprayer (1) of a connection paint can (18), its feature It is:Further include one be used for position support the positioning support of the positioning support flat base (2) of mould (10) to be sprayed, a driving to put down The rotating rotating mechanism of platform (3), one be arranged on the positioning support flat base side column (4), one be arranged on the column top and The cross bar (5) and a sliding support (6) extended to form towards the positioning support flat base, the sliding support pass through slide (7) Slide laterally on the cross bar, the sliding support, which is equipped with one, to rotate set angle relative to the sliding support Swinging mounting (8), the swinging mounting have a U type slot (81), and one is equipped with the notch to rotate branch relative to described The swinging mounting (9) of frame reciprocally swinging, the blackwash sprayer is detachably fixedly arranged on the swinging mounting, on the swinging mounting Equipped with the control mechanism that the blackwash sprayer can be controlled to open and close;The sliding support includes one vertically arranged first Connecting plate (61), the middle part of first connecting plate are detachably fixedly arranged on the slide of the slide, and first connecting plate It is fixed on the power output shaft of one first cylinder (11) below the slide;The sliding support further includes one end and is fixed on The second connecting plate (63) and one end that extending laterally in the middle part of first connecting plate to be formed are fixed under first connecting plate 3rd connecting plate (64) at end;The swinging mounting includes an installing plate (82), and the notch is formed on the installing plate, described Installing plate side is rotatablely connected by the other end of shaft and the 3rd connecting plate, and the upside of the installing plate is fixedly arranged on one The power output shaft of the second cylinder (12) of the other end of second connecting plate is rotatablely connected by shaft.
2. the automatic jet mould machine of aluminium alloy casting mould according to claim 1, it is characterised in that:First connecting plate Upper length direction interval is equidistantly placed with multiple first location holes (62), and two first location holes therein are consolidated by bolt Due on the slide of the slide.
3. the automatic jet mould machine of aluminium alloy casting mould according to claim 1, it is characterised in that:The installing plate side The structure being rotatablely connected by the other end of shaft and the 3rd connecting plate is:The swinging mounting further include be fixed on it is described The extension board (83) and one the 3rd connecting rod (87) of installing plate side, described 3rd connecting rod one end leads to the 3rd connecting plate Cross shaft rotation connection;The extension board is equipped with resigning arc groove (84) and the second location hole (85), second location hole It is rotatablely connected by the middle part of shaft and the 3rd connecting rod, and the other end of the 3rd connecting rod is positioned at by bolt In the resigning arc groove.
4. the automatic jet mould machine of aluminium alloy casting mould according to claim 1, it is characterised in that:The swinging mounting is in U-shaped, the both sides of the swinging mounting are rotationally connected with by shaft in the notch of the installing plate, the upside of the swinging mounting It is fixed on the power output shaft of one the 3rd cylinder (13).
5. the automatic jet mould machine of aluminium alloy casting mould according to claim 4, it is characterised in that:It is additionally provided with one first company Extension bar (86), one end of the head rod are fixedly connected with the 3rd cylinder, and the other end of the head rod is consolidated The upside of the installing plate is connected to, and second cylinder and the 3rd cylinder are located at the both sides of the installing plate.
6. the automatic jet mould machine of aluminium alloy casting mould according to claim 5, it is characterised in that:The control mechanism bag One the 4th cylinder (14) and one second connecting rod (15) are included, the 4th cylinder is fixedly arranged on the swinging mounting, and described One end of two connecting rods is fixedly connected with the power output shaft of the 4th cylinder, the other end of second connecting rod with it is described The trigger (19) of the valve gear of blackwash sprayer is fixedly connected.
7. the automatic jet mould machine of aluminium alloy casting mould according to claim 6, it is characterised in that:It is fixed on the column There is a supporting rack (16), the paint can is positioned in support frame as described above, and the paint can is equipped with blender (17).
8. the automatic jet mould machine of aluminium alloy casting mould according to claim 7, it is characterised in that:Equipped with PLC controller, The PLC controller controls the motor action of the rotating mechanism and the blender, and the PLC controller passes through solenoid valve Control first cylinder, second cylinder, the 3rd cylinder and the 4th cylinder.
CN201410334559.8A 2014-07-14 2014-07-14 The automatic jet mould machine of aluminium alloy casting mould Active CN105289882B (en)

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