CN105289882A - Automatic mold spraying machine for aluminum alloy casting mold - Google Patents
Automatic mold spraying machine for aluminum alloy casting mold Download PDFInfo
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- CN105289882A CN105289882A CN201410334559.8A CN201410334559A CN105289882A CN 105289882 A CN105289882 A CN 105289882A CN 201410334559 A CN201410334559 A CN 201410334559A CN 105289882 A CN105289882 A CN 105289882A
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Abstract
The invention discloses an automatic mold spraying machine for an aluminum alloy casting mold. The automatic mold spraying machine comprises a coating spraying gun, a positioning and supporting platform, a rotating mechanism, a stand column arranged on one side of the positioning and supporting platform, a cross bar and a sliding support, wherein the cross bar is arranged on the upper portion of the stand column and extends towards the positioning and supporting platform; the sliding support is transversely arranged on the cross bar through a sliding rail in a sliding mode and provided with a rotary support which can rotate relative to the sliding support by a set angle; the rotary support is provided with a U-shaped notch; a swinging support capable of swinging relative to the rotary support in a reciprocating mode is arranged in the notch; the coating spraying gun is detachably and fixedly arranged on the swinging support; a control mechanism capable of controlling the coating spraying gun to be turned on or turned off is arranged on the swinging support. The automatic mold spraying machine can achieve automatic spraying operation, the uniformity of mold spraying is effectively improved, the mold spraying adhesive force is enhanced, the service cycle of mold spraying agents is prolonged, manpower is effectively saved, the casting efficiency is improved, and the spraying quality is improved; moreover, workers can be prevented from touching spraying dust during operation, and occupational hazards can be reduced.
Description
Technical field
The present invention relates to the process equipment of automobile industry aluminum alloy hub casting die, specifically relate to the automatic jet mould machine of a kind of aluminium alloy casting mould.
Background technology
At present, motorcycle, automobile industry aluminium alloy wheel hub are widely used, and in the manufacture process of wheel hub, automotive hub die casting is the critical process equipment of shaping wheel hub, and the design and optimization of its structure is the technology key of wheel hub manufacturing enterprise.Wheel hub die casting belongs to typical metal mold type cavity mould, and mould comprises the large part of formation system (also known as casting mold), casting mold gas extraction system, running gate system, cooling system and ejection system five.Casting mold adopts horizontal parting, point patrix, side form and counterdie three part.Side form is four pieces of equivalent structures, can be connected, be positioned in the T-slot of patrix simultaneously with the horizontal hydraulic pressure core-pulling mechanism of machine.Upper and lower mould adopts hot die steel.Produce in wheel hub process, need the temperature controlling casting mold at 350 degree to 450 degree, and need casting mold after preheat sprays a coating, to make effectively to depart between aluminium alloy and casting mold, insulation, anti-sticking to mould, reduce mould thermal conductivity, the souring of substrate to mould is fallen, improve the condition of work of mould, reduce the mill sassafras etc. of foundry goods and mould molding part, but, all be opposite to the casting molds such as counterdie on positioner by artificial hand-held blackwash sprayer to carry out spray paint to casting mold spray paint in prior art, artificial jet mould, due to personnel's difference, experience difference, often there is exception in jet mould, cause jet mould uneven, blocked up or excessively thin, produce bad order, and stoop labor labour intensity is large, single thick coating, poor adhesive force, therefore, artificial jet mould quality can not get guarantee and casting efficiency is lower, and spraying has Occupational Dust Hazard to operator.In addition, because not having machinery to substitute, so jet mould person requires rich experiences, in comparatively farm labourer age, human cost is relatively high, and at present, social flow of personnel is large, more affects the stability of production and processing operation.
Summary of the invention
In order to solve the problems of the technologies described above; the present invention proposes the automatic jet mould machine of a kind of aluminium alloy casting mould; can automatic spraying operating be realized, effectively improve jet mould uniformity, strengthen jet mould adhesive force; extend jet mould agent life cycle; effective saving manpower, improves casting efficiency, promotes spraying quality; and manual work can be avoided to contact spraying dust, reduce occupational hazards.
Technical scheme of the present invention is achieved in that
The automatic jet mould machine of a kind of aluminium alloy casting mould, comprise the blackwash sprayer of a connection paint can, also comprise one for the positioning support flat base of positioning supports mould to be sprayed, one rotating mechanism driving described positioning support flat base to rotate, one column being located at described positioning support flat base side, one is located at described column top and the cross bar extended to form towards described positioning support flat base and a sliding support, described sliding support is laterally slided by slide rail and is located on described cross bar, described sliding support is provided with one can rotate set angle swinging mounting relative to described sliding support, described swinging mounting has a U-type groove mouth, being provided with one in described notch can the swinging mounting of relatively described swinging mounting reciprocally swinging, described blackwash sprayer is detachably fixedly arranged on described swinging mounting, described swinging mounting is provided with the controlling organization that can control described blackwash sprayer and open and close.
As a further improvement on the present invention, described sliding support comprises first connecting plate vertically arranged, the middle part of described first connecting plate is detachably fixedly arranged on the slide of described slide rail, and described first connecting plate is fixed on the power output shaft of one first cylinder below described slide rail.
As a further improvement on the present invention, on described first connecting plate, length direction interval is equidistantly placed with multiple first locating hole, and wherein two described first locating holes are secured by bolts on the slide of described slide rail.
As a further improvement on the present invention, described sliding support also comprises one end and is fixed on the 3rd connecting plate that the second connecting plate of the laterally extending formation in the middle part of described first connecting plate and one end are fixed on described first connecting plate lower end; Described swinging mounting comprises an installing plate, described installing plate forms described notch, described installing plate side is rotationally connected by the other end of rotating shaft and described 3rd connecting plate, and the power output shaft that the upside and of described installing plate is fixedly arranged on the second cylinder of the other end of described second connecting plate is connected by axis of rotation.
As a further improvement on the present invention, the structure that described installing plate side is rotationally connected by the other end of rotating shaft and described 3rd connecting plate is: described swinging mounting also comprises the extension board and one the 3rd connecting rod that are fixed on described installing plate side, and described 3rd connecting rod one end is connected by axis of rotation with described 3rd connecting plate; Described extension board is provided with step down deep-slotted chip breaker and the second locating hole, and described second locating hole is rotationally connected by the middle part of rotating shaft and described 3rd connecting rod, and the other end of described 3rd connecting rod is stepped down in deep-slotted chip breaker in described by Bolt to position.
As a further improvement on the present invention, described swinging mounting is U-shaped, and the both sides of described swinging mounting are connected to by axis of rotation in the notch of described installing plate, and the upside of described swinging mounting is fixed on the power output shaft of one the 3rd cylinder.
As a further improvement on the present invention, separately be provided with a head rod, one end of described head rod is fixedly connected with described 3rd cylinder, the other end of described head rod is fixed in the upside of described installing plate, and described second cylinder and described 3rd cylinder are positioned at the both sides of described installing plate.
As a further improvement on the present invention, described controlling organization comprises one the 4th cylinder and one second connecting rod, described 4th cylinder is fixedly arranged on described swinging mounting, and the power output shaft of the 4th cylinder is fixedly connected with described in one end of described second connecting rod, the other end of described second connecting rod is fixedly connected with the trigger of the valve gear of described blackwash sprayer.
As a further improvement on the present invention, described column is installed with a bracing frame, described paint can is positioned in support frame as described above, and described paint can is provided with agitator.
As a further improvement on the present invention, be provided with PLC, described PLC controls the motor action of described rotating mechanism and described agitator, and described PLC is by the first cylinder, described second cylinder, described 3rd cylinder and described 4th cylinder described in solenoid control.
The invention has the beneficial effects as follows: the invention provides the automatic jet mould machine of a kind of aluminium alloy casting mould, positioning support flat base is driven to drive mould uniform rotation to be sprayed by rotating mechanism, the transverse direction slip of sliding support opposing rail, the rotation of swinging mounting relative sliding support and the swing of swinging mounting relative sliding support is coordinated to design, distance, angle, flow, the gimmick of imitating hand spray can be realized, carry out automatic spraying operating, and tool has the following advantages, 1, activity duration, flow are fixed, and the thickness of every mold is substantially identical (within 10um); 2, blackwash sprayer and mould distance are fixed, and repeatedly coating covers, and can strengthen film adhesive; 3, spray time is short, and the mold temperature range of decrease is little, can improve film adhesive; 4, need not experienced staff, new person gets final product operation; 5, automated job, saves manpower, and casting efficiency is high, and manual work can be avoided to contact spraying dust, reduces occupational hazards.
Accompanying drawing explanation
Fig. 1 is the present invention one viewing angle constructions schematic diagram;
Fig. 2 is A place structure for amplifying schematic diagram in Fig. 1;
Fig. 3 is another viewing angle constructions schematic diagram of the present invention;
Fig. 4 is the another viewing angle constructions schematic diagram of the present invention;
Fig. 5 is B place structure for amplifying schematic diagram in Fig. 1.
By reference to the accompanying drawings, make the following instructions:
1---blackwash sprayer 2---positioning support flat base
3---rotating mechanism 4---column
5---cross bar 6---sliding support
61---first connecting plate 62---first locating hole
63---second connecting plate 64---the 3rd connecting plate
7---slide rail 8---swinging mounting
81---notch 82---installing plate
83---extension board 84---deep-slotted chip breaker of stepping down
85---second locating hole 86---head rod
87---the 3rd connecting rod 9---swinging mounting
10---mould 11 to be sprayed---first cylinder
12---second cylinder 13---the 3rd cylinder
14---the 4th cylinder 15---second connecting rod
16---bracing frame 17---agitator
18---paint can 19---trigger
Detailed description of the invention
As Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4 and Fig. 5, the automatic jet mould machine of a kind of aluminium alloy casting mould, comprise the blackwash sprayer 1 of a connection paint can 18, also comprise one for the positioning support flat base 2 of positioning supports mould 10 to be sprayed, one rotating mechanism 3 driving described positioning support flat base to rotate, one column 4 being located at described positioning support flat base side, one is located at described column top and the cross bar 5 extended to form towards described positioning support flat base and a sliding support 6, described sliding support is laterally slided by slide rail 7 and is located on described cross bar, described sliding support is provided with one can rotate set angle swinging mounting 8 relative to described sliding support, described swinging mounting has a U-type groove mouth 81, being provided with one in described notch can the swinging mounting 9 of relatively described swinging mounting reciprocally swinging, described blackwash sprayer is detachably fixedly arranged on described swinging mounting, described swinging mounting is provided with the controlling organization that can control described blackwash sprayer and open and close.Like this, positioning support flat base is driven to drive mould uniform rotation to be sprayed by rotating mechanism, the transverse direction slip of sliding support opposing rail, the rotation of swinging mounting relative sliding support and the swing of swinging mounting relative sliding support is coordinated to design, distance, angle, flow, the gimmick of imitating hand spray can be realized, carry out automatic spraying operating, and tool has the following advantages, 1, activity duration, flow fix, the thickness of every mold is substantially identical (within 10um); 2, blackwash sprayer and mould distance are fixed, and repeatedly coating covers, and can strengthen film adhesive; 3, spray time is short, and the mold temperature range of decrease is little, can improve film adhesive; 4, need not experienced staff, new person gets final product operation; 5, automated job, saves manpower, and casting efficiency is high, and manual work can be avoided to contact spraying dust, reduces occupational hazards.
Preferably, described sliding support comprises first connecting plate 61 vertically arranged, the middle part of described first connecting plate is detachably fixedly arranged on the slide of described slide rail, and described first connecting plate is fixed on the power output shaft of one first cylinder 11 below described slide rail.Like this, be connected with the slide of slide rail by the first connecting plate vertically arranged, and drive this first connecting plate can realize the transverse shifting of sliding support by the first cylinder, when needs spraying operation, first cylinder drives this first connecting plate to laterally move to positioning support flat base oblique upper desired location, the blackwash sprayer be arranged between making on sliding support extends suitable spray angle, is convenient to carry out spraying operation.When not needing spraying operation, the first cylinder drives the first connecting plate return, conveniently carries out lifting displacement to the mould after spraying operation, carries out next operation procedure.
Preferably, on described first connecting plate, length direction interval is equidistantly placed with multiple first locating hole 62, and wherein two described first locating holes are secured by bolts on the slide of described slide rail.Like this, carry out bolt by the slide of the first locating hole with slide rail of choosing differing heights to be connected, the adjustment of the level height of sliding support can be realized, thus can according to the needs of reality spraying, the height of adjustment sliding support and swinging mounting fixed thereon, swinging mounting, finally reaches the object of height of adjustment blackwash sprayer.
Preferably, described sliding support also comprises one end and is fixed on the 3rd connecting plate 64 that the second connecting plate 63 of the laterally extending formation in the middle part of described first connecting plate and one end are fixed on described first connecting plate lower end; Described swinging mounting comprises an installing plate 82, described installing plate forms described notch, described installing plate side is rotationally connected by the other end of rotating shaft and described 3rd connecting plate, and the power output shaft that the upside and of described installing plate is fixedly arranged on the second cylinder 12 of the other end of described second connecting plate is connected by axis of rotation.Like this, rotate set angle by the second cylinder drive installation plate, the function of swinging mounting relative sliding holder pivots set angle can be realized.The reason arranging above-mentioned functions is: the surface of mould is curved surface, carries out swinging the requirement that spraying cannot reach spraying uniform and smooth to mould direction only by swinging mounting.By second cylinder drive installation plate rotate set angle, can realize according to spray Xu need whole establish spraying towards object.When needs spraying operation, swing spraying one rear flank, adjust and can reach better coating quality towards carrying out swing spraying again.
Preferably, the structure that described installing plate side is rotationally connected by the other end of rotating shaft and described 3rd connecting plate is: described swinging mounting also comprises the extension board 83 and one the 3rd connecting rod 87 that are fixed on described installing plate side, and described 3rd connecting rod one end is connected by axis of rotation with described 3rd connecting plate; Described extension board is provided with step down deep-slotted chip breaker 84 and the second locating hole 85, and described second locating hole is rotationally connected by the middle part of rotating shaft and described 3rd connecting rod, and the other end of described 3rd connecting rod is stepped down in deep-slotted chip breaker in described by Bolt to position.Like this, by the second cylinder drive installation plate, installing plate drives extension board also to drive the 3rd connecting rod to rotate relative to the 3rd connecting plate, and extension board rotates stepping down in deep-slotted chip breaker relative to the 3rd connecting rod, can realize the function of swinging mounting relative sliding holder pivots set angle.
Preferably, described swinging mounting is U-shaped, and the both sides of described swinging mounting are connected to by axis of rotation in the notch of described installing plate, and the upside of described swinging mounting is fixed on the power output shaft of one the 3rd cylinder 13.Like this, swinging mounting can be driven to relatively rotate support reciprocally swinging by the flexible of power output shaft of the 3rd cylinder.
Preferably, separately be provided with a head rod 86, one end of described head rod is fixedly connected with described 3rd cylinder, and the other end of described head rod is fixed in the upside of described installing plate, and described second cylinder and described 3rd cylinder are positioned at the both sides of described installing plate.Like this, by the first connecting plate, the 3rd cylinder and sliding support are coupled together, realize the location of the 3rd cylinder.
Preferably, described controlling organization comprises one the 4th cylinder 14 and one second connecting rod 15, described 4th cylinder is fixedly arranged on described swinging mounting, and the power output shaft of the 4th cylinder is fixedly connected with described in one end of described second connecting rod, the other end of described second connecting rod is fixedly connected with the trigger 19 of the valve gear of described blackwash sprayer.Like this, drive the second connecting rod can control trigger action by the 4th cylinder, clearance reaches the function controlling blackwash sprayer and open and close.
Preferably, described column is installed with a bracing frame 16, described paint can is positioned in support frame as described above, and described paint can is provided with agitator 17.
Preferably, be provided with PLC, described PLC controls the motor action of described rotating mechanism and described agitator, and described PLC is by the first cylinder, described second cylinder, described 3rd cylinder and described 4th cylinder described in solenoid control.
Aluminium alloy casting mould of the present invention is as follows by the operation principle of automatic jet mould machine:
First, by mould to be sprayed (counterdie) lifting after preheating on positioning support flat base, then a key starts PLC, PLC controls rotating mechanism and at the uniform velocity rotates, and drive location mould to be sprayed thereon at the uniform velocity to rotate, simultaneously, PLC is by solenoid control first cylinder, first cylinder drives the first connecting plate of sliding support to reach desired location (oblique upper) above mould to be sprayed, is now fixedly arranged on the side of the blackwash sprayer spraying direction on swinging mounting towards mould; Then, PLC controls the 3rd cylinder and the action simultaneously of the 4th cylinder, 4th cylinder pulls the trigger of the valve gear of blackwash sprayer by the second connecting rod, open blackwash sprayer, start to carry out spraying operation, meanwhile, the 3rd cylinder drives the installing plate reciprocally swinging of swinging mounting relative sliding support, can reach the effect swinging spraying.Need adjustment towards when carrying out swing spraying opposite side at spraying operation, PLC is by solenoid control second cylinder, second cylinder drive installation plate, installing plate drives extension board and drives the 3rd connecting rod to rotate relative to the 3rd connecting plate, and extension board rotates stepping down in deep-slotted chip breaker relative to the 3rd connecting rod, realizes the function of swinging mounting relative sliding holder pivots set angle.After spraying operation completes, PLC stops action by solenoid control second cylinder, the 3rd cylinder and the 4th cylinder, PLC controls the first cylinder and drives the first connecting plate to get back to initial position, conveniently carrying out lifting displacement to completing the mould after spraying operation, carrying out next operation procedure.
To sum up, the automatic jet mould machine of the present invention, positioning support flat base is driven to drive mould uniform rotation to be sprayed by rotating mechanism, the transverse direction of sliding support opposing rail is coordinated to slide, the rotation of swinging mounting relative sliding support and the swing design of swinging mounting relative sliding support, four cylinder routing motions, by even for paint can inside courtyard spray attachment to die surface, realize the distance of imitating hand spray, angle, flow, gimmick, carry out automatic spraying operating, tool of the present invention has the following advantages, 1, activity duration, flow is fixed, the thickness of every mold is substantially identical (within 10um), 2, blackwash sprayer and mould distance are fixed, and repeatedly coating covers, and can strengthen film adhesive, 3, spray time is short, and the mold temperature range of decrease is little, can improve film adhesive, 4, need not experienced staff, new person gets final product operation, 5, automated job, saves manpower, and casting efficiency is high, and manual work can be avoided to contact spraying dust, reduces occupational hazards.When spraying operation being carried out to the counterdie of aluminum alloy hub casting die by the present invention's automatic Membrane jetter, a set of counterdie spraying operation within 3 minutes, can be completed, surface spraying uniform and smooth, substantially increase jet mould operating efficiency, improve spraying quality.
Above embodiment is with reference to accompanying drawing, to a preferred embodiment of the present invention will be described in detail.Those skilled in the art by carrying out amendment on various forms or change to above-described embodiment, but when not deviating from essence of the present invention, drops within protection scope of the present invention.
Claims (10)
1. the automatic jet mould machine of aluminium alloy casting mould, comprise the blackwash sprayer (1) of a connection paint can (18), it is characterized in that: also comprise one for the positioning support flat base (2) of positioning supports mould to be sprayed (10), one rotating mechanism (3) driving described positioning support flat base to rotate, one column (4) being located at described positioning support flat base side, one is located at described column top and the cross bar (5) extended to form towards described positioning support flat base and a sliding support (6), described sliding support is laterally slided by slide rail (7) and is located on described cross bar, described sliding support is provided with one can rotate set angle swinging mounting (8) relative to described sliding support, described swinging mounting has a U-type groove mouth (81), being provided with one in described notch can the swinging mounting (9) of relatively described swinging mounting reciprocally swinging, described blackwash sprayer is detachably fixedly arranged on described swinging mounting, described swinging mounting is provided with the controlling organization that can control described blackwash sprayer and open and close.
2. the automatic jet mould machine of aluminium alloy casting mould according to claim 1; it is characterized in that: described sliding support comprises first connecting plate (61) vertically arranged; the middle part of described first connecting plate is detachably fixedly arranged on the slide of described slide rail, and described first connecting plate is fixed on the power output shaft of one first cylinder (11) below described slide rail.
3. the automatic jet mould machine of aluminium alloy casting mould according to claim 2; it is characterized in that: on described first connecting plate, length direction interval is equidistantly placed with multiple first locating hole (62), wherein two described first locating holes are secured by bolts on the slide of described slide rail.
4. the automatic jet mould machine of aluminium alloy casting mould according to claim 2, is characterized in that: described sliding support also comprises one end and is fixed on the 3rd connecting plate (64) that second connecting plate (63) of the laterally extending formation in the middle part of described first connecting plate and one end are fixed on described first connecting plate lower end; Described swinging mounting comprises an installing plate (82), described installing plate forms described notch, described installing plate side is rotationally connected by the other end of rotating shaft and described 3rd connecting plate, and the power output shaft that the upside and of described installing plate is fixedly arranged on second cylinder (12) of the other end of described second connecting plate is connected by axis of rotation.
5. the automatic jet mould machine of aluminium alloy casting mould according to claim 4, it is characterized in that: the structure that described installing plate side is rotationally connected by the other end of rotating shaft and described 3rd connecting plate is: described swinging mounting also comprises the extension board (83) and one the 3rd connecting rod (87) that are fixed on described installing plate side, and described 3rd connecting rod one end is connected by axis of rotation with described 3rd connecting plate; Described extension board is provided with deep-slotted chip breaker of stepping down (84) and the second locating hole (85), described second locating hole is rotationally connected by the middle part of rotating shaft and described 3rd connecting rod, and the other end of described 3rd connecting rod is stepped down in deep-slotted chip breaker in described by Bolt to position.
6. the automatic jet mould machine of aluminium alloy casting mould according to claim 4; it is characterized in that: described swinging mounting is U-shaped; the both sides of described swinging mounting are connected to by axis of rotation in the notch of described installing plate, and the upside of described swinging mounting is fixed on the power output shaft of one the 3rd cylinder (13).
7. the automatic jet mould machine of aluminium alloy casting mould according to claim 6; it is characterized in that: be separately provided with a head rod (86); one end of described head rod is fixedly connected with described 3rd cylinder; the other end of described head rod is fixed in the upside of described installing plate, and described second cylinder and described 3rd cylinder are positioned at the both sides of described installing plate.
8. the automatic jet mould machine of aluminium alloy casting mould according to claim 7; it is characterized in that: described controlling organization comprises one the 4th cylinder (14) and one second connecting rod (15); described 4th cylinder is fixedly arranged on described swinging mounting; and the power output shaft of the 4th cylinder is fixedly connected with described in one end of described second connecting rod, the other end of described second connecting rod is fixedly connected with the trigger (19) of the valve gear of described blackwash sprayer.
9. the automatic jet mould machine of aluminium alloy casting mould according to claim 8; it is characterized in that: described column is installed with a bracing frame (16); described paint can is positioned in support frame as described above, and described paint can is provided with agitator (17).
10. the automatic jet mould machine of aluminium alloy casting mould according to claim 9; it is characterized in that: be provided with PLC; described PLC controls the motor action of described rotating mechanism and described agitator, and described PLC is by the first cylinder, described second cylinder, described 3rd cylinder and described 4th cylinder described in solenoid control.
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CN201410334559.8A CN105289882B (en) | 2014-07-14 | 2014-07-14 | The automatic jet mould machine of aluminium alloy casting mould |
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CN105289882B CN105289882B (en) | 2018-05-11 |
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CN106825416A (en) * | 2017-02-10 | 2017-06-13 | 苏州金瑞阳模具有限公司 | Mould under a kind of casting with environment-friendly coating |
CN107876263A (en) * | 2017-11-07 | 2018-04-06 | 李光根 | A kind of spraying method |
CN108714509A (en) * | 2018-04-25 | 2018-10-30 | 芜湖杰诺科技有限公司 | A kind of spray equipment avoiding valve processing dead angle |
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CN107876263A (en) * | 2017-11-07 | 2018-04-06 | 李光根 | A kind of spraying method |
CN108714509B (en) * | 2018-04-25 | 2020-11-06 | 芜湖杰诺科技有限公司 | Avoid spraying device at valve processing dead angle |
CN108714509A (en) * | 2018-04-25 | 2018-10-30 | 芜湖杰诺科技有限公司 | A kind of spray equipment avoiding valve processing dead angle |
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CN110315015A (en) * | 2019-06-21 | 2019-10-11 | 天津海莱姆科技有限公司 | Mold paint finishing |
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