CN111438351A - Crawler-type baseball continuous casting machine and ball-cutting process method using same - Google Patents
Crawler-type baseball continuous casting machine and ball-cutting process method using same Download PDFInfo
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- CN111438351A CN111438351A CN202010457504.1A CN202010457504A CN111438351A CN 111438351 A CN111438351 A CN 111438351A CN 202010457504 A CN202010457504 A CN 202010457504A CN 111438351 A CN111438351 A CN 111438351A
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- dies
- chain
- end surface
- type baseball
- baseball
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/005—Transporting flaskless moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a crawler type baseball continuous casting machine and a ball cutting process method using the same, comprising a machine frame and parallel support rails arranged on the machine frame, wherein each support rail is provided with a transmission chain, the transmission chains are provided with dies, the dies are internally provided with liquid passing grooves communicated with the upper ends of the dies and penetrating through the front end surface and the rear end surface of the dies, the dies are internally provided with a plurality of blank grooves for containing molten steel, the blank grooves are communicated with the liquid passing grooves, one side end surface of the dies along the transmission direction is inwards provided with an annular chamfer, the other end surface of the dies is provided with a fitting lug corresponding to the annular chamfer, every two adjacent dies are seamlessly spliced with the annular chamfer through the fitting lug, the transmission chains are divided into a casting area and a solidification cooling area, the machine frame is correspondingly provided with a casting device in the casting area of the transmission chains, and the machine frame is provided with an atomization, the tail end of the transmission chain is provided with a material collecting hopper and a material collecting vehicle. The invention can improve the surface quality of baseball.
Description
Technical Field
The invention relates to the technical field of baseball casting, in particular to a crawler type baseball continuous casting machine and a ball segmenting process method using the same.
Background
At present, the production of baseball is mainly carried out by manual pouring, the efficiency of manual pouring of baseball is low, the labor intensity is high, and the personal safety of individuals cannot be guaranteed; the efficiency of the roller pouring and crawler type pouring process is improved compared with that of manual pouring, the labor intensity is improved, but the defects of high molten iron waste, low efficiency and poor baseball surface quality exist because the mold is unreasonable in design, high in running cost and inconvenient to replace.
Disclosure of Invention
In order to solve the defects of the prior art, the crawler type baseball continuous casting machine and the ball segmenting process method using the same are provided, so that the labor intensity of workers can be reduced, the production and operation cost can be reduced, and the surface quality of baseball can be improved.
The crawler type baseball continuous casting machine comprises a machine frame and parallel support rails arranged on the machine frame, wherein each support rail is provided with a transmission chain, each transmission chain is erected on a group of driving chain wheels and driven chain wheels, the driving chain wheels are driven by a power device, the transmission chains are provided with dies, the dies are integrally arranged into a parallelogram shape, liquid passing grooves which are communicated with the upper ends of the dies and penetrate through the front end surface and the rear end surface of the dies are arranged in the dies, a plurality of blank grooves used for containing molten steel are arranged in the dies and communicated with the liquid passing grooves, one side end surface of each die along the conveying direction of the die is inwards provided with an annular chamfer, the other end surface of each die is provided with a joint lug corresponding to the annular chamfer, and every two adjacent dies are seamlessly spliced with the annular chamfers through the joint lugs, the transmission chain is divided into a pouring area and a solidification cooling area, the rack is correspondingly provided with a pouring device in the pouring area of the transmission chain, the rack is provided with an atomization point cooling device in the middle of the solidification cooling area of the transmission chain, and the tail end of the transmission chain is provided with a collecting hopper and a collecting vehicle.
As a further improvement of the above scheme, each of the transmission chains is composed of a first chain plate, a second chain plate and a carrier roller, the carrier roller is slidably disposed on the support rail, the second chain plate is L-shaped, and mounting holes are disposed on the bearing panels perpendicular to the first chain plate, the second chain plates are disposed on the front and back transmission chains in a one-to-one correspondence manner, and mounting plates are erected on the two corresponding bearing panels, and the mold is fixedly disposed on the mounting plates through bolts.
As a further improvement of the scheme, the side wall of the mold is provided with a plurality of heat dissipation holes.
As a further improvement of the above scheme, the pouring device includes a support frame and a storage cylinder arranged on the support frame, a control box is connected to a rotating shaft of one side of the storage cylinder, a driving motor is installed on one side of the control box, a first fluted disc is arranged in a rotating shaft of the driving motor, the first fluted disc is connected with the rotating shaft in a rotating manner through a second fluted disc, a locking control device is arranged in the control box, and the locking control device is used for controlling locking of the storage cylinder.
As a further improvement of the above scheme, the locking control device comprises a locking seat, the bottom of the rotating shaft of the driving motor is in threaded connection with a supporting seat, the other end of the supporting seat is connected with a control rod in a rotating mode, the other end of the control rod is connected with an inserting rod in a rotating mode, and the inserting rod penetrates through the control box and is connected with the storage cylinder in an inserting mode.
As a further improvement of the scheme, the middle part of the control rod is rotatably connected with an inner cavity of the control box, and one side of the supporting seat is connected with the inside of the control box through a supporting spring.
As a further improvement of the scheme, a second guide rod is fixed on one side, away from the supporting seat, of the first fluted disc, and a driving disc is sleeved on the second guide rod and is in threaded connection with the rotating shaft.
As a further improvement of the scheme, the atomization point cooling device directly sprays atomized water to cool the mold through the matching of the pressure water pipe and the atomization spray head.
As a further improvement of the above scheme, the first step: smelting molten iron;
the second step is that: pouring molten iron into a movable ladle;
the third step: pouring molten iron into a pouring groove fixed on a production line;
the fourth step: pouring molten iron into a moving mold running on a production line;
the fifth step: cooling the mold at the atomization point;
and a sixth step: the full-pouring section mould is moved to a demoulding position, and the section ball is automatically released from the mould by utilizing gravity;
the seventh step: spraying a release agent during the operation and return of the mould;
eighth step: cleaning, checking and handing over the ball.
The invention has the beneficial effects that:
compared with the prior art, the crawler-type baseball continuous casting machine provided by the invention has the advantages that because the fitting bumps and the annular chamfers are arranged on the moulds, every two adjacent moulds can be seamlessly spliced with each other, the chamfers are arranged when the molten steel is cast, the molten steel can be conveniently poured out of the moulds, and the baseball surface quality is improved.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is a process flow diagram of the present invention:
FIG. 2 is a schematic structural view of a transmission chain, a collecting hopper and a collecting vehicle of the present invention;
FIG. 3 is an installed side view of the mold of the present invention;
FIG. 4 is a schematic view of the casting apparatus of the present invention;
FIG. 5 is a schematic control diagram of the storage canister and the control box of the present invention;
FIG. 6 is a schematic view of the assembly of the mold and the drive chain of the present invention;
FIG. 7 is a schematic view of the assembly of the mold of the present invention with a portion of the drive chain;
fig. 8 is a schematic view of fig. 7 at another angle.
Detailed Description
As shown in fig. 1-8, the invention provides a crawler type baseball continuous casting machine, which comprises a frame 1 and a parallel support rail 12 arranged on the frame 1, wherein each support rail 12 is provided with a transmission chain 2, each transmission chain 2 is erected on a group of driving chain wheels 3 and driven chain wheels 4, the driving chain wheels 3 are driven by a power device, the transmission chain 2 is provided with a mold 5, the mold 5 is integrally arranged into a parallelogram, a liquid passing groove 6 communicated with the upper end of the mold and penetrating through the front end surface and the rear end surface of the mold is arranged in the mold 5, a plurality of blank grooves 7 for containing molten steel are arranged in the mold 5, the blank grooves 7 are communicated with the liquid passing groove 6, one side end surface of the mold 5 along the conveying direction is inwards provided with an annular chamfer 8, the other end surface is provided with a fitting lug 9 corresponding to the annular chamfer 8, two adjacent molds 5 are seamlessly spliced with the annular chamfer 8 through the fitting, the transmission chain 2 is divided into a pouring area and a solidification cooling area, the frame 1 is correspondingly provided with a pouring device in the pouring area of the transmission chain 2, the frame 1 is provided with an atomization point cooling device in the middle of the solidification cooling area of the transmission chain 2, and the tail end of the transmission chain 2 is provided with a material collecting hopper 10 and a material collecting vehicle 11.
In a further improvement, each transmission chain 2 consists of a first chain plate 21, a second chain plate 22 and a carrier roller 23, the carrier roller 23 is arranged on the support track 12 in a sliding mode, the second chain plate 22 is L-shaped, mounting holes are formed in a bearing panel perpendicular to the first chain plate 21, the second chain plates 22 are arranged on the front transmission chain 2 and the rear transmission chain 2 in a one-to-one correspondence mode, mounting plates 24 are erected on the two corresponding bearing panels, and the dies 5 are fixedly arranged on the mounting plates 24 through bolts.
Further improved, the side wall of the mold 5 is provided with a plurality of heat dissipation holes 51.
Further improve, the pouring device is including support frame 31 and the storage cylinder 32 of setting on support frame 31, and the pivot of one side of storage cylinder 32 is connected with control box 34, and driving motor 36 is installed to one side of control box 34, is provided with first fluted disc 35 on driving motor 36's the axis of rotation 43, and first fluted disc 35 rotates with the pivot through the second fluted disc to be connected, is provided with the locking controlling means in the control box 34, and the locking controlling means is used for controlling the locking of storage cylinder 32.
In a further improvement, the locking control device comprises a locking seat, a supporting seat 37 is in threaded connection with the bottom of a rotating shaft 43 of the driving motor 36, a control rod 38 is rotatably connected to the other end of the supporting seat 37, an inserting rod 39 is rotatably connected to the other end of the control rod 38, and the inserting rod 39 penetrates through the control box 34 and is inserted into the storage cylinder 32. Through setting up inserted bar 39, when removing, inserted bar 39 runs through control box 34 and the setting of pegging graft with storage cylinder 32, plays the purpose of locking storage cylinder 32, avoids it to take place to empty, and when unloading, the axis of rotation 43 of control driving motor 36 rotates, promotes supporting seat 37 and pushes down the one end of control lever 38, and control inserted bar 39 and storage cylinder 32 release the locking, convenient and fast.
In a further modification, the middle of the control rod 38 is rotatably connected to the inner cavity of the control box 34, and one side of the support seat 37 is connected to the inside of the control box 34 through a support spring 40. The supporting spring 40 is arranged to support the supporting seat 37, so that the supporting seat can be conveniently restored to the original position.
Further improve, one side of the first fluted disc 35 far away from the supporting seat 37 is fixed with a second guide rod 41, the second guide rod 41 is sleeved with a driving disc 42, and the driving disc 42 is in threaded connection with a rotating shaft 43. Drive disk 42 and axis of rotation 43 threaded connection to when the axis of rotation 43 of driving motor 36 rotated, drive disk 42 took place to rotate and moved to first fluted disc 35 through screw thread and axis of rotation 43, when inserted bar 39 and storage cylinder 32 released the locking, drive disk 42 contacted with first fluted disc 35, both took place to rotate along with axis of rotation 43, thereby realize the purpose of the pivot on the drive storage cylinder 32, accomplish the process of upset, automatic control avoids manual operation, safety and reliability.
Further improved, the atomization point cooling device directly sprays atomized water to cool the mold 5 through the matching of the pressure water pipe and the atomization spray head.
The invention discloses a ball segmenting process method applying a crawler type baseball continuous casting machine, which comprises the following steps:
the first step is as follows: smelting molten iron;
the second step is that: pouring molten iron into a movable ladle;
the third step: pouring molten iron into a pouring groove fixed on a production line;
the fourth step: pouring molten iron into a moving mold running on a production line;
the fifth step: cooling the mold at the atomization point;
and a sixth step: the full-pouring section mould is moved to a demoulding position, and the section ball is automatically released from the mould by utilizing gravity;
the seventh step: spraying a release agent during the operation and return of the mould;
eighth step: cleaning, checking and handing over the ball.
The above embodiments are not limited to the technical solutions of the embodiments themselves, and the embodiments may be combined with each other into a new embodiment. The above embodiments are only for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement without departing from the spirit and scope of the present invention should be covered within the technical solutions of the present invention.
Claims (9)
1. A crawler-type baseball continuous casting machine is characterized in that: the casting machine comprises a frame and supporting rails arranged on the frame in parallel, wherein each supporting rail is provided with a transmission chain, each transmission chain is erected on a group of driving chain wheels and driven chain wheels, the driving chain wheels are driven by a power device, the transmission chains are provided with dies, the dies are integrally arranged into a parallelogram shape, liquid passing grooves which are communicated with the upper ends of the dies and penetrate through the front end surface and the rear end surface of the dies are arranged in the dies, a plurality of blank grooves used for containing molten steel are arranged in the dies, the blank grooves are communicated with the liquid passing grooves, one side end surface of each die in the conveying direction is inwards provided with an annular chamfer, the other end surface of each die is provided with a joint lug corresponding to the annular chamfer, every two adjacent dies are seamlessly spliced with the annular chamfers through the joint lugs, the transmission chains are divided into a casting area and a solidification cooling area, and the frame is correspondingly provided with a, the frame is provided with atomizing point cooling device in the middle part of the solidification cooling area of the transmission chain, and the tail end of the transmission chain is provided with a material collecting hopper and a material collecting vehicle.
2. The crawler-type baseball continuous casting machine of claim 1, wherein the driving chains are each composed of a first chain plate, a second chain plate and a carrier roller, the carrier roller is slidably disposed on the supporting track, the second chain plate is L-shaped, mounting holes are disposed on a bearing panel perpendicular to the first chain plate, the second chain plates are disposed on the front and back driving chains in a one-to-one correspondence, mounting plates are erected on the two corresponding bearing panels, and the mold is fixedly disposed on the mounting plates through bolts.
3. The track-type baseball continuous caster of claim 2, wherein: the side wall of the mould is provided with a plurality of heat dissipation holes.
4. The track-type baseball continuous caster of claim 1, wherein: the pouring device is including support frame and the storage cylinder of setting on the support frame, the pivot of one side of storage cylinder is connected with the control box, driving motor is installed to one side of control box, be provided with first fluted disc in driving motor's the axis of rotation, first fluted disc pass through the second fluted disc with the pivot is rotated and is connected, be provided with locking controlling means in the control box, locking controlling means is used for controlling the locking of storage cylinder.
5. The track-type baseball continuous caster of claim 4, wherein: the locking control device comprises a locking seat, a supporting seat is in threaded connection with the bottom of a rotating shaft of the driving motor, a control rod is connected to the other end of the supporting seat in a rotating mode, an inserting rod is connected to the other end of the control rod in a rotating mode, and the inserting rod penetrates through the control box and is connected with the storage cylinder in an inserting mode.
6. The track-type baseball continuous caster of claim 5, wherein: the middle part of the control rod is rotatably connected with the inner cavity of the control box, and one side of the supporting seat is connected with the inside of the control box through a supporting spring.
7. The track-type baseball continuous caster of claim 4, wherein: one side that the supporting seat was kept away from to first fluted disc is fixed with the second guide bar, the driving disk has been cup jointed on the second guide bar, driving disk and axis of rotation threaded connection.
8. The track-type baseball continuous caster of claim 1, wherein: the atomization point cooling device directly sprays atomized water to cool the die through the matching of the pressure water pipe and the atomization spray head.
9. A ball-cutting process method utilizing a crawler type baseball continuous casting machine is characterized by comprising the following steps: the method comprises the following steps:
the first step is as follows: smelting molten iron;
the second step is that: pouring molten iron into a movable ladle;
the third step: pouring molten iron into a pouring groove fixed on a production line;
the fourth step: pouring molten iron into a moving mold running on a production line;
the fifth step: cooling the mold at the atomization point;
and a sixth step: the full-pouring section mould is moved to a demoulding position, and the section ball is automatically released from the mould by utilizing gravity;
the seventh step: spraying a release agent during the operation and return of the mould;
eighth step: cleaning, checking and handing over the ball.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010457504.1A CN111438351A (en) | 2020-05-26 | 2020-05-26 | Crawler-type baseball continuous casting machine and ball-cutting process method using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010457504.1A CN111438351A (en) | 2020-05-26 | 2020-05-26 | Crawler-type baseball continuous casting machine and ball-cutting process method using same |
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| Publication Number | Publication Date |
|---|---|
| CN111438351A true CN111438351A (en) | 2020-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010457504.1A Pending CN111438351A (en) | 2020-05-26 | 2020-05-26 | Crawler-type baseball continuous casting machine and ball-cutting process method using same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122597A (en) * | 2020-09-30 | 2020-12-25 | 含山盛荣机械配件厂 | Molten iron pouring device for sand casting |
| CN112427635A (en) * | 2020-10-27 | 2021-03-02 | 宁国市四方钢球模具设备有限公司 | Continuous casting and forging line device |
| CN113370376A (en) * | 2021-05-08 | 2021-09-10 | 陈伟东 | Silicate fiberboard manufacturing device for homogenizing powder distribution |
| CN115502378A (en) * | 2022-10-09 | 2022-12-23 | 唐山市丰润区兴泰耐磨材料有限公司 | Steel forging casting device |
-
2020
- 2020-05-26 CN CN202010457504.1A patent/CN111438351A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122597A (en) * | 2020-09-30 | 2020-12-25 | 含山盛荣机械配件厂 | Molten iron pouring device for sand casting |
| CN112427635A (en) * | 2020-10-27 | 2021-03-02 | 宁国市四方钢球模具设备有限公司 | Continuous casting and forging line device |
| CN113370376A (en) * | 2021-05-08 | 2021-09-10 | 陈伟东 | Silicate fiberboard manufacturing device for homogenizing powder distribution |
| CN113370376B (en) * | 2021-05-08 | 2023-09-01 | 山东永辰新材料有限公司 | Silicate fiberboard manufacturing device for homogenizing powder distribution |
| CN115502378A (en) * | 2022-10-09 | 2022-12-23 | 唐山市丰润区兴泰耐磨材料有限公司 | Steel forging casting device |
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