CN205995705U - A kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying - Google Patents
A kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying Download PDFInfo
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- CN205995705U CN205995705U CN201620989648.0U CN201620989648U CN205995705U CN 205995705 U CN205995705 U CN 205995705U CN 201620989648 U CN201620989648 U CN 201620989648U CN 205995705 U CN205995705 U CN 205995705U
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- crosshead
- coating
- electric arc
- crawler shoe
- leading screw
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Abstract
A kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying, including wire feeder and spray gun, for controlling the mobile system of wire feeder and spray gun and being used for clamping workpiece the turret systems rotating.This device effectively reduces the fault of construction of coating, improves painting interfacial bonding strength, coating and substrate combinating strength, improves coating performance；Make that coating uniform, exquisiteness, reserved allowance are few, process is simple, productivity ratio are high, low production cost.Using this utility model device compared with former hand spray, process time saves 30%；Raw materials consumption saves 25%；Coating machine allowance reduces 1/3rd, shortens the time for follow-up machining, improves productivity ratio, reduces production cost.Achieve workpiece automatically to spray in closing workplace, workman will be good for clamping workpiece after do not need to operate at the scene, it is to avoid contact with dust, noise, arclight, protect that workman's is healthy, greatly reduction labor intensity.
Description
Technical field
This utility model is related to coating equipment technical field, particularly a kind of for crosshead, crawler shoe electric arc spraying from
Dynamic flush coater, is mainly used in reciprocating-piston compressor crosshead body, the spraying of crawler shoe outer round surface babbit coating,
Can be widely applied to the spraying of other revolving body workpieces outer round surface metal coatings.
Background technology
The parts such as the crosshead in reciprocating-piston compressor, crawler shoe play the effect of key in the operation of compressor,
The spray treatment quality on especially its surface is even more the most important thing.Due to being affected by product shape and size, existing place
All using manually electric arc spraying, manual operations has a disadvantage that reason method：
1st, adopt former manual arc spraying technology, because spray distance and spray gun translational speed are difficult to precise control, have non-
Often big fluctuation, cause that coat inside defect is many, hot-spot or fusing, thermal stress distribution uneven, therefore apply Coating combination
Intensity, coating and substrate combinating strength are all very poor, easy to crack, have a strong impact on the performance and used life of coating.
2nd, coating surface is uneven, and reserved processing capacity is many, and waste of materials increased subsequent machining cost.
3rd, high labor intensive, the metallic dust pollution producing in production process, sound pollution, electric arc light pollution are to operative employee
The health of human body of people causes seriously to threaten.
Utility model content
The purpose of this utility model is：There is provided a kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying, to solve
The problems of the prior art.
This utility model is achieved by the following technical solution：A kind of for crosshead, crawler shoe electric arc spraying automatic
Flush coater it is characterised in that：Including wire feeder and spray gun, for controlling the mobile system of wire feeder and spray gun and being used for pressing from both sides
Hold workpiece the turret systems rotating；Described mobile system includes the column with slideway being fixed on base, can be along slideway
The horizontally disposed crossbeam sliding up and down and the leading screw with motor for driving crossbeam to slide up and down, also include being arranged on horizontal stroke
The coaster being connected with manual leading screw on beam；Described turret systems include base, the decelerator with motor and and decelerator
Connected turntable, is provided with the bolt hole for fixing workpiece above turntable.
Further：The motor being connected with leading screw is fixed on column by electric machine support, is provided with and leading screw on crossbeam
The screw matching, is provided with, in leading screw lower end, the limited block preventing leading screw from swinging.
Further：Described turntable is connected with base upper end by bearing.
Further：One permutator is provided with turntable, is provided with the block matching with permutator in base.
Advantageous Effects of the present utility model are：
1st, effectively reduce the fault of construction of coating, improve painting interfacial bonding strength, coating and substrate combinating strength, change
It has been apt to coating performance.
2nd, make that coating uniform, exquisiteness, reserved allowance are few, process is simple, productivity ratio are high, low production cost.Using this
Compared with former hand spray, process time saves 30% to utility model device；Raw materials consumption saves 25%；Coating machine allowance
Reduce 1/3rd, shorten the time for follow-up machining, improve productivity ratio, reduce production cost.
3rd, this device closing workplace in automatically spray, workman will be good for clamping workpiece after do not need to operate at the scene, keep away
Exempt to contact with dust, noise, arclight, protect that workman's is healthy, greatly reduce labor intensity.
Brief description
Fig. 1 is overall structure diagram of the present utility model.
In figure number explanation：1st, wire feeder and spray gun, 2, mobile system, 3, turret systems, 4, workpiece, 21, base,
22nd, column, 23, slideway, 24, crossbeam, 25, leading screw, 26, coaster, 27, manual leading screw, 28, motor, 29, electric machine support,
210th, screw, 211, limited block, 31, base, 32, decelerator, 33, motor, 34, turntable, 35, bolt hole, 36, bearing, 37, turn
Change switch, 38, block.
Specific embodiment
It as shown is a kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying of this utility model structure, including
Wire feeder and spray gun 1, for controlling the mobile system 2 of wire feeder and spray gun and being used for clamping workpiece the turntable system rotating
System 3；Described mobile system includes the column 22 with slideway 23 being fixed on base 21, the level that can slide up and down along slideway
The crossbeam 24 of setting and for driving the leading screw 25 with motor 28 that crossbeam slides up and down, also include being arranged on crossbeam with
The coaster 26 that manual leading screw 27 is connected；Wire feeder and spray gun are fixed on coaster；Described turret systems include base 31, band
There are the decelerator 32 of motor 33 and the turntable 34 being connected with decelerator, be provided with the bolt hole for fixing workpiece 4 above turntable
35.
Preferably：The motor 28 being connected with leading screw is fixed on column by electric machine support 29, is provided with and silk on crossbeam
The screw 210 that thick stick matches, is provided with, in leading screw lower end, the limited block 211 preventing leading screw from swinging.
Preferably：Described turntable is connected with base 31 upper end by bearing 36.
Preferably：Be provided with the permutator 37 for changing turntable rotation direction below turntable, be provided with base with
The block 38 that permutator matches.Using two groups of this permutatoies, the circumference of turret systems can be made when needing to turn
The dynamic reciprocally swinging becoming semi-circumference or certain angle, so as to be suitable for crawler shoe etc half is barrel-shaped or the workpiece of other angles.
This device workpiece fabrication is as follows, first, fixes workpiece, adjusts the horizontal level of spray gun using manual leading screw,
It is exactly the distance with surface of the work, starts the motor in turret systems, so that workpiece is rotated, mobile system drives wire feeder
And spray gun moves up and down, and translational speed can be adjusted as needed, opens spray gun, and metal jet is after spray gun ejection in parts list
Face forms continuous and uniform high-quality coating.
Compared with former manual arc spraying technology, this utility model a kind of for crosshead, crawler shoe electric arc spraying automatic
, due to adopting mechanical operation, the rotating speed of workpiece is controlled for flush coater, and the distance of spray gun and workpiece keeps on constant and opposite piece
The speed of lower operation is uniform, additionally, overall operation also has the advantage that：
1. effectively reduce the fault of construction of coating, improve painting interfacial bonding strength, coating and substrate combinating strength, change
It has been apt to coating performance.
2. make that coating uniform, exquisiteness, reserved allowance are few, process is simple, productivity ratio are high, low production cost.Using this
Compared with former hand spray, process time saves 30% to utility model device；Raw materials consumption saves 25%；Coating machine allowance
Reduce 1/3rd, shorten the time for follow-up machining, improve productivity ratio, reduce production cost.
3. this device achieve workpiece closing workplace in automatically spray, workman will be good for clamping workpiece after do not need showing
Operation, it is to avoid contact with dust, noise, arclight, protects that workman's is healthy, greatly reduction labor intensity.
Claims (4)
1. a kind of for crosshead, crawler shoe electric arc spraying automatic spraying machine it is characterised in that：Including wire feeder and spray gun,
For controlling the mobile system of wire feeder and spray gun and being used for clamping workpiece the turret systems rotating；Described mobile system bag
Include the column with slideway being fixed on base, along the horizontally disposed crossbeam that slideway slides up and down and can be used for driving crossbeam
The leading screw with motor sliding up and down, also includes the coaster being connected with manual leading screw being arranged on crossbeam；Described turntable
System includes base, the decelerator with motor and the turntable being connected with decelerator, is provided with for fixing workpiece above turntable
Bolt hole.
2. according to claim 1 for crosshead, crawler shoe electric arc spraying automatic spraying machine it is characterised in that：With silk
The motor that thick stick connects is fixed on column by electric machine support, is provided with the screw matching with leading screw, on crossbeam under leading screw
End is provided with the limited block preventing leading screw from swinging.
3. according to claim 1 for crosshead, crawler shoe electric arc spraying automatic spraying machine it is characterised in that：Described
Turntable is connected with base upper end by bearing.
4. according to claim 1 for crosshead, crawler shoe electric arc spraying automatic spraying machine it is characterised in that：Turning
Platform is provided with permutator, is provided with the block matching with permutator in base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620989648.0U CN205995705U (en) | 2016-08-31 | 2016-08-31 | A kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620989648.0U CN205995705U (en) | 2016-08-31 | 2016-08-31 | A kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205995705U true CN205995705U (en) | 2017-03-08 |
Family
ID=58196019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620989648.0U Active CN205995705U (en) | 2016-08-31 | 2016-08-31 | A kind of automatic spraying machine for crosshead, crawler shoe electric arc spraying |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205995705U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109055886A (en) * | 2018-10-25 | 2018-12-21 | 林瑞 | A kind of steel pipe automatic rotational spraying system and steel pipe rotary spraying process |
| CN110000033A (en) * | 2019-03-19 | 2019-07-12 | 宁波大学 | The automatic spray coating mechanism of five-axle linkage |
-
2016
- 2016-08-31 CN CN201620989648.0U patent/CN205995705U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109055886A (en) * | 2018-10-25 | 2018-12-21 | 林瑞 | A kind of steel pipe automatic rotational spraying system and steel pipe rotary spraying process |
| CN109055886B (en) * | 2018-10-25 | 2019-08-30 | 龙元明筑科技有限责任公司 | A kind of steel pipe automatic rotational spraying system and steel pipe rotary spraying process |
| CN110000033A (en) * | 2019-03-19 | 2019-07-12 | 宁波大学 | The automatic spray coating mechanism of five-axle linkage |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |