CN105277574B - Multi-exposure image mixing detection method applying repeated exposure - Google Patents

Multi-exposure image mixing detection method applying repeated exposure Download PDF

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Publication number
CN105277574B
CN105277574B CN201410406034.0A CN201410406034A CN105277574B CN 105277574 B CN105277574 B CN 105277574B CN 201410406034 A CN201410406034 A CN 201410406034A CN 105277574 B CN105277574 B CN 105277574B
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light
exposure time
emitting device
time values
image
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CN105277574A (en
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汪光夏
陈辉毓
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Machvision Inc
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Machvision Inc
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • G01N2021/95638Inspecting patterns on the surface of objects for PCB's

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  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Immunology (AREA)
  • Analytical Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a multi-exposure image mixing detection method applying repeated exposure, which comprises the following steps: step S100: setting respective exposure time values of a plurality of light source devices with at least one of different wavelength bands and illumination angles in a first configuration; step S200: repeatedly exposing to sequentially turn on and turn off the light source devices after corresponding exposure time values are turned on so that the light source devices sequentially irradiate the circuit substrate to be detected and the image capturing equipment generates detection images mixed in the exposure time values; and step S300: outputting the detection image for analysis and inspection. Therefore, the invention records the image information mixed under different irradiation light rays in one detection image, can avoid each light source device from respectively capturing images, and can obtain a plurality of images in the same time, thereby simplifying the process and effectively shortening the detection time.

Description

The detection method mixed using more exposed images of repeated exposure
Technical field
It is used to detect the optical detecting method of circuit the present invention relates to a kind of, more particularly to it is a kind of using the more of repeated exposure The detection method of exposed image mixing.
Background technology
Optical identification system such as automatic optical detector (Automated Optical Inspection, AOI) and outward appearance The detection such as inspection machine (Automatic Final Inspection, AFI) board eventually, has nowadays been commonly utilized in electronics industry In the testing process of circuit board group assembling production lines, to substitute conventional artificial range estimation to inspect operation, it utilizes image technology ratio It is whether variant to determinand and standard video to judge that determinand whether meets standard.
Therefore, detection of the optical identification system on circuit plays very important role, and this also causes electronic product Manufacturing cost in testing cost depend on optical identification system quality and speed.Optical identification system is except accurate Outside basic demand, it is often more important that the accurate inspection of circuit specification needed for being reached with the most short time.Therefore, even if optics Identification system has the screening ability of high precision, once detection speed, which can not be lifted effectively, will increase testing cost, Jin Erying Ring overall output.
Prior art such as U.S. Publication US7355692 patents of invention, it discloses a kind of light for being divided into two measuring stations Detection program, the analysis result of the image (reflection image) captured by first stop are learned, then is directed to the analysis in the second station As a result another image (fluoroscopic image) is captured, in this way, carrying out electricity according to the two images captured under two different operating stations The analysis of road defect.Not only testing process is complicated (must operate on first work station and the second work respectively for such detection mode Stand), also the time needed for detection is significantly increased (because capturing two width respectively at different operating station with different time intervals Image), it is such configuration and method be can produce cause output not effectively improve because detection speed can not be lifted lack Point.
The content of the invention
It is an object of the present invention to simplify the flow of optical detection and shorten the detection required time.
Another object of the present invention is to provide a kind of detection method for being available for detecting a variety of configuration and settings of board progress.
For the above-mentioned purpose and other purposes, the present invention propose the inspection that a kind of more exposed images using repeated exposure mix Survey method, comprising:Step S100:Set tool different wave length section under the first configuration and irradiating angle both this at least within it The one respective exposure time values of multiple light sources device, these exposure time values composition total exposure time;Step S200:Carry out weight Multiple exposure and sequentially make these light supply apparatuses open corresponding to close after exposure time values so that these light supply apparatuses sequentially irradiate On to circuit under test substrate and by image capturing device produce in these exposure time values by different wave length section and irradiating angle this Detection image mixed by least one of light of the two;And step S300:The detection image is exported so that analysis is examined Look into.
In one embodiment of the invention, step S210 is also included after step S200:Determine whether there is other configurations Light supply apparatus, step S300 is entered when "No", the multiple light sources under another configuration are carried out into step S220 when "Yes" The setting of the respective exposure time values of device returns step S200 and checked with producing another detection image for analysis.
In one embodiment of the invention, the light supply apparatus of first configuration includes visible light wave range light-emitting device and invisible Optical band light-emitting device.
In one embodiment of the invention, under the judgement whether metallic circuit on the circuit under test substrate disconnects, this The light supply apparatus of one configuration is visible light wave range light-emitting device and ultraviolet light wave band light-emitting device, the visible light wave range light-emitting device Exposure time values account for the total exposure time ratio be less than the ultraviolet light wave band light-emitting device exposure time values account for total exposure Ratio between light time.Further, the ratio that the exposure time values of the visible light wave range light-emitting device account for the total exposure time is 30%, the ratio that the exposure time values of the ultraviolet light wave band light-emitting device account for the total exposure time is 70%.
, should under whether the metallic circuit on the circuit under test substrate has the judgement of protrusion in one embodiment of the invention The light supply apparatus of first configuration is visible light wave range light-emitting device and ultraviolet light wave band light-emitting device, and the visible light wave range is luminous to be filled The ratio that the exposure time values put account for the total exposure time is equal to the exposure time values of the ultraviolet light wave band light-emitting device to account for this total The ratio of time for exposure.
, should under the whether defective judgement in green paint surface on the circuit under test substrate in one embodiment of the invention The light supply apparatus of first configuration is that side-view light emitting device and positive light light-emitting device, the exposure time values of the side-view light emitting device account for this The ratio of total exposure time accounts for the ratio of the total exposure time equal to the exposure time values of the positive light light-emitting device.
Whereby, repeated exposure of the present invention by camera device to circuit under test substrate, allows the circuit under test substrate not Together it is recorded on width detection image with the image presented under irradiation light so that can be direct in follow-up analysis inspection The defects of circuit under test substrate is quickly determined that by the detection image, and without the comparison between image and several images again The defects of place looking for and positioning, the flow of optical detection can be simplified and effectively shorten time needed for detection.
Brief description of the drawings
Fig. 1 is the configuration schematic diagram of detecting system in one embodiment of the invention.
Fig. 2 is the flow chart of detection method in one embodiment of the invention.
Fig. 3 a, Fig. 3 b, Fig. 3 c are the image the schematic diagram whether metallic circuit in a Surface scan embodiment of the invention disconnects.
Fig. 4 a, Fig. 4 b, Fig. 4 c are that the image whether metallic circuit in a Surface scan embodiment of the invention has protrusion is illustrated Figure.
Fig. 5 a, Fig. 5 b, Fig. 5 c are the whether defective shadow in circuit board green paint surface in line scanning embodiment of the invention As schematic diagram.
Critical piece reference:
100 detection platforms
110 circuit under test substrates
The light supply apparatus of 210 first configurations
The light supply apparatus of 220 other configurations
310 image capturing devices
330 computing hosts
S100~S300 steps
Embodiment
To be fully understood by the purpose of the present invention, feature and technique effect, hereby by following specific embodiments, and with reference to accompanying drawing, The present invention is elaborated, is described as follows:
Fig. 1 is refer to first, and it is the configuration schematic diagram of detecting system in one embodiment of the invention.Systems for optical inspection bag Contain:Multiple light sources device 210,220, detection platform 100, circuit under test substrate 110, image capturing device 310 and computing host 330.Wherein the group number of these light supply apparatuses makees corresponding set according to actual demand.The circuit under test substrate 110 can be soft The plate body of circuit board, rigid circuit board or other tool circuit structures.The image capturing device 310 is visually most preferably inspected angle and given Corresponding adjustment, not it is limited with the surface of circuit under test substrate 110 shown in Fig. 1.The computing host 330 is to next according to setting Corresponding running and the unlatching/shut-in time for manipulating these light supply apparatuses 210,220.
In optical detection, shone by the light source of the light supply apparatus 210 of the first configuration or the light supply apparatus 220 of other configurations Penetrate, reflected light, scattering light or exciting light can be generated on the circuit under test substrate 110, it is of the invention by the institute of circuit under test substrate 110 Each light source of running is recorded in same width image in the detection project needed, and its operation method flow is described below.
Fig. 2 is refer to, it is the flow chart of detection method in one embodiment of the invention.The present invention using repeated exposure The detection method of more exposed image mixing, comprising:
Step S100:Tool different wave length section different wave length section under the first configuration and irradiating angle are set both this at least The respective exposure time values of multiple light sources device of one of them, these exposure time values composition total exposure time;
Step S200:Carry out repeated exposure and sequentially make these light supply apparatuses open corresponding to close after exposure time values, So that these light supply apparatuses are sequentially exposed on circuit under test substrate and produced by image capturing device in these exposure time values As the detection image mixed by least one of light of different wave length section and irradiating angle both this;And
Step S300:The detection image is exported so that analysis checks.
Above-mentioned steps are the flows in a kind of light source configuration, when there is detecting system the light source of multigroup configuration to configure then Same after next light source configuration is switched it can carry out above-mentioned steps flow.The illumination of different light source configurations of the present invention refers to For the light supply apparatus configured corresponding to the species of circuit defect to be detected, such as:The vertical light irradiation of some defects, has It is a little then be with the lit sideways for having angle of inclination, so can is divided into two kinds of illumination configurations in the angle of illumination, furthermore, Some defects need to use special wavelength illumination, such as:Usually excite fluorescence using ultraviolet light, strengthen gold with feux rouges The reflection that belongs to copper face, the reflection for strengthening with green glow green paint, strengthen near infrared light wireline inspection under green paint etc., so Two or more illumination configurations is segmented on the wavelength of illumination again.Therefore, for different light source configurations of the present invention, its Defect analysis simultaneously is not required to take the different images captured between different light source configurations, and the present invention can be complete under single irradiation configuration Into the detection of species the defects of correspondence, the switching between different configuration provided by the invention is used to make when detecting the defects of different With.
It is the image whether metallic circuit in a Surface scan embodiment of the invention disconnects as shown in Fig. 3 a, Fig. 3 b, Fig. 3 c Schematic diagram.Fig. 3 a are to illuminate the result that configuration list uses visible ray;Fig. 3 b are to illuminate the result that configuration list uses ultraviolet light;Fig. 3 c It is to illuminate under repeated exposure of the configuration based on the present invention while using visible ray and the ratio of the result, simply two kinds of light sources of ultraviolet light Example is different.It is noted that Fig. 3 a and Fig. 3 b can also be implemented using the illumination configuration of the repeated exposure of the present invention, example The combination using the visible ray (99%) of more ratio and the ultraviolet light (1%) of less ratio can be revised as such as Fig. 3 a;Fig. 3 b The combination using the visible ray (1%) of less ratio and the ultraviolet light (99%) of more ratio can be then revised as.It is described above It is to be directed to multiwave mode, if being illustrated with follow-up Fig. 5 of the present invention, aiming at the mode of multi-angle.Accordingly, only Multiband is combined with multi-angle, you can the single width figure with multi information is obtained under the scanning of same time interval Picture, so that detection judges.
Step S210 is also included after step S200:The light supply apparatus of other configurations is determined whether there is, is entered when "No" Enter step S300, when "Yes" into step S220 and carry out under another configuration tool different wave length section multiple light sources device it is each From exposure time values setting return step S200 with produce it is another detection image for analysis check.
Wherein, the light supply apparatus of first configuration includes visible light wave range light-emitting device and the luminous dress of black light wave band Put.Accompanying drawing of the present invention is refer to, it is single that there is metallic circuit with doubtful seen by radiation of visible light circuit under test substrate in Fig. 3 a The grayscale image of defect (at dashed circle) is disconnected, Fig. 3 b are mono- with this black light irradiation circuit under test substrate finding of ultraviolet light There is the grayscale image that metallic circuit disconnects defect (at dashed circle), need to obtain respectively in the past after two images again by operating Member determines whether defect, after the mode of operation of the present invention acquired image as shown in Figure 3 c, by can directly be regarded in accompanying drawing " do not have " the defects of metallic circuit disconnection at dashed circle because the base material part of nonmetallic line can absorb it is ultraviolet Light simultaneously produces exciting light, therefore the image of the part can be made to brighten, and under the operation of the present invention, because the doubtful metallic circuits of Fig. 3 c break It is not approximate with the gray value of base material to open the gray value of fault location, therefore can detect image by this single width can directly judge dotted line Circled " does not have " the defects of metallic circuit disconnection.
Refer to Fig. 3 a, Fig. 3 b, Fig. 3 c, it is worth mentioning at this point that, the judgement whether disconnected based on above-mentioned metallic circuit, in compared with Under good configuration, except the light supply apparatus of first configuration is visible light wave range light-emitting device and ultraviolet light wave band light-emitting device, enter One step, the exposure time values of the visible light wave range light-emitting device account for the ratio of the total exposure time less than ultraviolet light wave band hair The exposure time values of electro-optical device account for the ratio of the total exposure time.For example, during the exposure of the visible light wave range light-emitting device Between value account for the total exposure time ratio be 30%, the exposure time values of the ultraviolet light wave band light-emitting device account for the total exposure time Ratio be 70%.But the present invention is not limited thereto, it is total to account for this in the exposure time values of the visible light wave range light-emitting device The ratio of time for exposure accounts for the condition of the ratio of the total exposure time less than the exposure time values of the ultraviolet light wave band light-emitting device Under can all have preferable display effect.
Then Fig. 4 a, Fig. 4 b, Fig. 4 c are refer to, whether has protrusion for the metallic circuit in a Surface scan embodiment of the invention Image schematic diagram.It is single with doubtful seen by radiation of visible light circuit under test substrate to there is metallic circuit to have protrusion in Fig. 4 a The grayscale image of defect (at arrow), Fig. 4 b are mono- golden to have seen by this black light irradiation circuit under test substrate of ultraviolet light Belong to the grayscale image of circuit protrusion defect (at arrow), determined whether again by operator after need to obtaining two images respectively in the past Defect, after the mode of operation of the present invention acquired image as illustrated in fig. 4 c, by accompanying drawing can directly depending on arrow " does not have Have " metallic circuit protrusion (its present in indent) the defects of because the base material part of nonmetallic line can absorb ultraviolet light simultaneously Exciting light is produced, therefore the image of the part can be made to brighten, and under the operation of the present invention, because the doubtful metallic circuit protrusions of Fig. 4 c lack It is not approximate with the gray value of metal to fall into the gray value at place, therefore can detect image by this single width can directly judge arrow The defects of " not having " metallic circuit protrudes.
It refer to Fig. 4 a, Fig. 4 b, Fig. 4 c, it is worth mentioning at this point that, whether there is the judgement of protrusion based on above-mentioned metallic circuit, Under advantageous configurations, except the light supply apparatus of first configuration is visible light wave range light-emitting device and the luminous dress of ultraviolet light wave band Put, further, the ratio that the exposure time values of the visible light wave range light-emitting device account for the total exposure time is equal to the ultraviolet light The exposure time values of wave band light-emitting device account for the ratio of the total exposure time.For example, the visible light wave range light-emitting device The ratio that exposure time values account for the total exposure time is 50%, and the exposure time values of the ultraviolet light wave band light-emitting device account for total exposure Ratio between light time is 50%, with up to preferable display effect.
Then Fig. 5 a, Fig. 5 b, Fig. 5 c are refer to, whether circuit board green paint surface in embodiment is scanned for an of the invention line Defective image schematic diagram.Difference of the line scanning with Surface scan operationally is only that the image of aobvious scanning is relatively sharp, smart Really, but existing scanning needs to move whole optical system to carry out the inspection of line scan-type one by one.
It is single that there is electricity with doubtful seen by the radiation of visible light circuit under test base board green paint surface of white sidelight in Fig. 5 a The grayscale image of roadbed board defect (at arrow), Fig. 5 b are mono- with white positive light (forward entrance) radiation of visible light circuit under test substrate The seen grayscale image with circuit substrate defect in green paint surface (at arrow).Need to obtain respectively in the past after two images again by Operator determines whether defect, after the mode of operation of the present invention acquired image as shown in Figure 5 c, by can be straight in accompanying drawing Connect depending on " there is " at arrow the defects of circuit substrate green paint surface, and the contrast degree of overall image is also better than single with white side Image (such as Fig. 5 a) seen by light irradiation circuit under test substrate, under the operation of the present invention, because of the green paint of the doubtful circuit substrates of Fig. 5 c Gray value at the defects of surface is not approximate with the gray value on just evergreen paint surface, therefore can be by singly this width detection image can be straight Connect judge at arrow " having " circuit substrate it is green paint surface the defects of.
It refer to Fig. 5 a, Fig. 5 b, Fig. 5 c, it is worth mentioning at this point that, whether defective judgement is had based on foregoing circuit substrate, Under advantageous configurations, except the light supply apparatus of first configuration is side-view light emitting device and positive light light-emitting device, further, it is somebody's turn to do The ratio that the exposure time values of side-view light emitting device account for the total exposure time accounts for equal to the exposure time values of the positive light light-emitting device The ratio of the total exposure time.For example, the ratio that the exposure time values of the side-view light emitting device account for the total exposure time is 50%, the ratio that the exposure time values of the positive light light-emitting device account for the total exposure time is 50%, with up to preferable display effect. In other words, Fig. 5 a are illustrated under conditions of no repeated exposure, after only being irradiated with white sidelight (incident with about 45 degree), although Detection defect is easier to for the metal in the area that opens a window, but can not clearly be detected for the scratch on green paint surface;Figure 5b is illustrated under conditions of no repeated exposure, after only being irradiated with white positive (~90 degree) of light, although for the area that opens a window Metal for contrast do not have to come must well shown in Fig. 5 a, but for it is green paint surface on scratch can clearly detect;Figure 5c is to illustrate under conditions of the repeated exposure of the present invention, as long as carrying out the scale parameter adjustment of positive light and sidelight, you can with Single width image is obtained in same detection time section.In this width image, though contrast does not have for the metal in the area that opens a window Have that Fig. 5 a are good, but be an advantage over Fig. 5 b;For the scratch on green paint surface, though contrast is good without Fig. 5 b, figure is an advantage over 5a, one of this that is, the advantage of repeated exposure technology of the present invention.
Summary, repeated exposure of the present invention by camera device to circuit under test substrate allow the circuit under test substrate The image presented under different irradiation lights be together recorded in a width detection image on, can simplify optical detection flow and Effectively shorten the time needed for detection.
The present invention has hereinbefore been disclosed with preferred embodiment, but it will be understood by those skilled in the art that the implementation Example is only used for describing the present invention, and is not construed as limiting the scope of the present invention.It is it should be noted that every equivalent with the embodiment Change and displacement, be regarded as being covered by scope of the invention.Therefore, protection scope of the present invention is when with claims The content limited is defined.

Claims (7)

1. the detection method that a kind of more exposed images using repeated exposure mix, it is characterised in that include:
Step S100:Set tool different wave length section under the first configuration and irradiating angle is at least one of multiple both this The respective exposure time values of light supply apparatus, these exposure time values composition total exposure time;
Step S200:Carry out repeated exposure and sequentially make these light supply apparatuses open corresponding to close after exposure time values so that These light supply apparatuses are sequentially exposed on circuit under test substrate and produced by image capturing device in these exposure time values by not Detection image mixed by least one of light of co-wavelength section and irradiating angle both this;And
Step S300:The detection image is exported so that analysis checks, and the circuit under test base is directly judged by the detection image The defects of plate.
2. detection method as claimed in claim 1, it is characterised in that step S210 is also included after step S200:Judge Whether there is the light supply apparatus of other configurations, step S300 is entered when "No", enter step S220 when "Yes" and carry out another The setting of the respective exposure time values of multiple light sources device under configuration returns step S200 and supplied with producing another detection image Analysis checks.
3. detection method as claimed in claim 1, it is characterised in that the light supply apparatus of first configuration includes visible light wave range Light-emitting device and black light wave band light-emitting device.
4. detection method as claimed in claim 1, it is characterised in that whether the metallic circuit on the circuit under test substrate breaks Under the judgement opened, the light supply apparatus of first configuration is visible light wave range light-emitting device and ultraviolet light wave band light-emitting device, and this can See that the exposure time values of optical band light-emitting device account for exposure of the ratio less than the ultraviolet light wave band light-emitting device of the total exposure time Light time value accounts for the ratio of the total exposure time.
5. detection method as claimed in claim 4, it is characterised in that the exposure time values of the visible light wave range light-emitting device account for The ratio of the total exposure time is 30%, and the exposure time values of the ultraviolet light wave band light-emitting device account for the ratio of the total exposure time For 70%.
6. detection method as claimed in claim 1, it is characterised in that whether the metallic circuit on the circuit under test substrate has Under the judgement of protrusion, the light supply apparatus of first configuration is visible light wave range light-emitting device and ultraviolet light wave band light-emitting device, is somebody's turn to do The ratio that the exposure time values of visible light wave range light-emitting device account for the total exposure time is equal to the ultraviolet light wave band light-emitting device Exposure time values account for the ratio of the total exposure time.
7. detection method as claimed in claim 1, it is characterised in that whether the green paint surface on the circuit under test substrate has Under the judgement of defect, the light supply apparatus of first configuration is side-view light emitting device and positive light light-emitting device, the side-view light emitting device Exposure time values account for the total exposure time ratio be equal to the positive light light-emitting device exposure time values account for the total exposure time Ratio.
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