CN105252075A - Intelligent automobile exhaust catalyst sawing combined machine tool - Google Patents
Intelligent automobile exhaust catalyst sawing combined machine tool Download PDFInfo
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- CN105252075A CN105252075A CN201510744196.XA CN201510744196A CN105252075A CN 105252075 A CN105252075 A CN 105252075A CN 201510744196 A CN201510744196 A CN 201510744196A CN 105252075 A CN105252075 A CN 105252075A
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Abstract
An intelligent automobile exhaust catalyst sawing combined machine tool comprises a main sawing machine. The main sawing machine is provided with band saw blades. A mechanical hand is arranged at the front end of the main sawing machine. The main sawing machine comprises a main machine base. A pair of saw rests distributed left and right are arranged on the main machine base and provided with a pair of bearing clamps distributed left and right. Feeding devices for achieving forward and backward movement of the bearing clamps are arranged below the bearing clamps. A gap is reserved between the two saw rests. Lifting devices arranged at the rear ends of the bearing clamps are arranged in the gap. The saw rests are provided with chip removing pipes. The front end of the main sawing machine is provided with a pair of workpiece conveying devices distributed left and right with a pair of mechanical hands as the centre datum, wherein the mechanical hands are used for feeding and discharging operation. By the adoption of the intelligent automobile exhaust catalyst sawing combined machine tool, the accuracy of workpieces and the production efficiency of an enterprise are remarkably improved, the machining range is enlarged through the arrangement of a gap adjusting device, the productivity is improved, and intelligent control is achieved; and meanwhile the influences of sawing dust on the surroundings are greatly reduced, and the physical health of operators is guaranteed.
Description
Technical field
The present invention relates to saw-cutting machine tool from structural, especially a kind of intelligent vehicle tail-gas catalyst sawing building-block machine.
Background technology
At present, in traditional auto-exhaust catalyst Cutting indexes flow process, the mode of a dead lift and monolateral sawing is usually adopted to complete auto-exhaust catalyst Cutting indexes, in sawing process, first one end of processing work is cut, then by artificial upset, wait after reserving size and again the other end is cut, but product material property is very crisp, in switching process, material very easily breaks up, thus cause scrapping, and resetting, very large to the Accuracy of product.Consider that its material property is very crisp, the single speed feeding of general employing in sawing process, so very easily cause product spring limit and scrap, this production cost is very high, and sawing operation has been last procedure, if scrapped at this, can cause very large loss.Because sawdust is a kind of dust in traditional auto-exhaust catalyst Cutting indexes flow process, can produce a kind of not only thin but also sticky dust and float in the air of surrounding, people's inspiration goes produce serious influence to the health of health.
Summary of the invention
The present invention will solve the shortcoming of above-mentioned prior art, there is provided a kind of structure more reasonable, intelligent vehicle tail-gas catalyst sawing building-block machine easy to use, defective and the problem of easily scrapping of long processing time when solving sawing, product quality, when also solving sawing simultaneously produce the problem that dust impacts operator ' s health, improve product quality and productivity effect, make the health of operating personnel be guaranteed simultaneously, beneficial effect is many, is worthy to be popularized.
The present invention solves the technical scheme that its technical problem adopts: this intelligent vehicle tail-gas catalyst sawing building-block machine, comprise sawing main frame, sawing main frame is provided with bands for band, sawing main frame front end is provided with manipulator, sawing main frame comprises main machine base, main machine base is provided with a pair saw frame of left and right distribution, saw frame is provided with distribution up and down and realizes the Initiative saw wheel of bands for band operation and driven saw wheel, Initiative saw wheel rear end is provided with reductor, and reductor rear end is provided with the first motor realizing reductor and run; Saw frame is provided with the bearing material jig of about a pair distribution, be provided with below bearing material jig and realize the movable feed arrangement of bearing material jig, this feed arrangement comprise be placed on saw frame and left and right distribution the first guide rail, be slidably connected to the first slide block on the first guide rail and be installed on the mobile platform in two first upper end of slide block faces, bearing material jig is placed on mobile platform; Gap is left between two saw frames, the lifting apparatus being placed in bearing material jig rear end is provided with in this gap, this lifting apparatus comprises the holder being installed on saw frame inwall, distribution and vertical the second guide rail, the lifting seat that is slidably connected to the second slide block on the second guide rail and is fixed on two second slide blocks arranged before and after a pair that is placed on holder inwall, be provided with the first oil cylinder be fixed on holder inwall below lifting seat, the piston rod of the first oil cylinder is connected on lifting seat bottom face; Sawing main frame front end is provided with the workpiece transfer device distributed about benchmark centered by manipulator for a pair realized for feeding, discharging, the high-precision chain of band pin that workpiece transfer device is comprised carriage, is installed on one group of double drive sprocket at two ends, carriage left and right and driven by drive sprocket, the high-precision chain of band pin is provided with spaced apart and is placed in the conveying jig being with the upper and lower both ends of the surface of the high-precision chain of pin; The drive sprocket being wherein placed in carriage right-hand member is provided with the axostylus axostyle be placed in drive sprocket, is provided with belt pulley outside axostylus axostyle, and be provided with the second motor utilizing belt as transmission tie below belt pulley, the second motor is fixed on carriage.Like this, this structure in use, bands for band is utilized to realize carrying out sawing to workpiece, bands for band acts between Initiative saw wheel and driven saw wheel, and using reductor and the first motor as power source, make transmission process more steady, stop the problem that saw blade draws tooth, consider that the fragility of workpiece own is high simultaneously, belong to fragile article, therefore a kind of specific bearing material jig of specialized designs, this kind of V-shaped vibrational power flow of bearing material jig, V-type becomes an angle of 90 degrees, V-type two faces become miter angle and Central Symmetry with horizontal plane, left, the center complete matching of the bearing material jig at right two ends, and it is vertical with saw blade, effectively prevent workpiece clamping in processing insecure and cause it to process damaged problem, ensure that the precision of sawing and stablize, consider that bands for band is that original place realizes cycle rotation, therefore utilize feed arrangement to realize sawing feeding, the accurate rolling linear guide that feed arrangement adopts ball screw to realize instead of traditional slidingtype guide rail, the sliding friction between slide block and guide rail is made to become roller friction, greatly reduce the friction of motion resistance between slide block and guide rail, shorten the time interval of drive singal and mechanical action, effectively improve response speed and sensitivity, and hi-Fix and repeatable accuracy location can be realized, simplify manufacture and mounting process, reduce the difficulty manufacturing and install, greatly reduce the heat generation rate in motion process, extend the service life of guide rail, the time that shortening loading and unloading are set of workpiece lifting apparatus, and combine the athletic posture of puma manipulator crawl and place work piece, the efficiency that raising equipment runs, consider that product is very easily broken in course of conveying, the position directly contacted is being had to devise one deck flexible rubber material separation layer with material, prevent from colliding with product fragmentation and scrapping.Shape due to product is rectangular structure and cross section is square, fully takes into account equilibrium stressed in workpiece course of conveying and change that the is steady and athletic posture when puma manipulator grabbing workpiece, for the ease of charging and the discharging of workpiece, therefore pair of workpieces transmitting device is set, workpiece transfer device is provided with the conveying jig identical with bearing material fixture structure, conveying jig is used for place work piece, prevent bottom land from contacting with product corner and cause product broken, conveying jig adopts hard resin, not yielding and very light in weight, reduce wearing and tearing and the distortion of chain, carry jig to be placed in the upper and lower two ends of carriage simultaneously, can guarantee that workpiece settles part again all the time like this, drive sprocket is placed in two ends, carriage left and right, tensioning can be played by drive sprocket or unclamp the high-precision chain of band pin, fixing after making the tightness of the high-precision chain of band pin reach the most rational position, effectively ensure that service life and the precision of chain are convenient and swift, workpiece transfer device adopts double drive sprocket and the high-precision chain of band pin to decrease because chain and sprocket wheel own backlash are on delivery precision and stable impact simultaneously, ensure that the precision of conveying and stablize, convenient and swift.
Perfect further, mobile platform has and is placed in interior inside groove for bands for band.Like this, this structure in use, inside groove is being placed in outside bearing material jig, the inwall of inside groove and the outer wall of bearing material jig are in same level, and be also the cutting plane of reference from the outer wall of bearing material jig, required cut-out is that segment distance from the outer wall of bearing material jig to workpiece outermost end, therefore utilizes inside groove to be convenient to confirm the cutting position of saw blade, effectively ensure cut lengths simultaneously, convenient and swift.
Perfect further, first guide rail rear end is provided with the motor mount be installed on two first guide rail end surfaces, motor mount is provided with the 3rd motor, 3rd motor is rotatably connected to the first ball screw, be provided with below mobile platform with the first ball screw with the use of clutch shaft bearing, wherein clutch shaft bearing is placed in bands for band sidepiece.Like this, this structure in use, the feature that gyration can be converted into rectilinear motion by rolling lead screw realizes the displacement of mobile platform, and under the effect of the 3rd motor, realize fast offset and stablize, bearing is placed in bands for band sidepiece is simultaneously to operationally avoid both contacts, thus prevent bearing impaired, and affect the normal use of machine, convenient and swift.
Perfect further, saw frame is provided with band saw blade tensioner, this band saw blade tensioner comprises the bands for band tensioning slide be placed on saw frame, be slidably connected to the second oil cylinder that bands for band tensioning slide block in bands for band tensioning slide and rotating band saw blade tensioning slide block realize displacement, and bands for band tensioning slide block is through at outside the driven shaft of driven saw wheel; Band saw blade tensioner is provided with Pressure gauge.Like this, this structure in use, can the rate of tension of the bands for band of regulating action between Initiative saw wheel and driven saw wheel by band saw blade tensioner, and by the second hydraulic oil cylinder driving, so only need press...with one's finger on guidance panel and press the button with regard to energy tensioning according to needs or unclamp saw blade, do not need as the tensioning of use screw mandrel with spanner or other instrument, or equipment of climbing to gets on after rotary screw again saw blade tensioning, efficiently solve the safety of the person in bands for band tensioning process, the problem of complex operation, pressure simultaneously during in use all right reference pressure table display bands for band tensioning, thus predeterminable tensile force size, obtain suitable tensile force, effectively protect bands for band, both will tightly bands for band be ruptured by Zhang get Tai, also the phenomenon that band draws tooth can not be fallen by Zhang get Tai loose side, extend the service life of bands for band, meeting automatically unloading after sawing terminates also unclamps saw blade, ensure that bands for band can not be out of shape under the state of long-time tensioning, and affect the service life of saw blade, convenient and swift.
Perfect further, saw frame is provided with bands for band guider, the guide pad that this bands for band guider comprises the fixed guide reservation be placed on saw frame, is slidably connected to the elevator in fixed guide reservation and is connected to bottom elevator, has the bands for band gathering sill of restraint strap saw blade in guide pad.Like this, this structure in use, bands for band guider be arranged so that the crooked precision affecting sawing can not occur when sawing is stressed bands for band, consider simultaneously and have different sizes at the workpiece of sawing, the use location of such guide pad also can be different, therefore regulated the use height of guide pad by sliding shoe, guide pad is arranged at the correct position of distance workpiece, reach best sawing effect, improve the precision of sawing, convenient and swift.
Perfect further, main machine base is provided with the spacing adjusting device of the saw frame displacement for realizing being placed in main machine base right-hand member, this spacing adjusting device comprises the 3rd guide rail be placed on main machine base, be slidably connected to outer and the 3rd slide block be installed on bottom saw frame of the 3rd guide rail and for driving the 4th motor of saw frame displacement, 4th motor is provided with the second ball screw with the 4th electric machine rotation, the second ball screw acts on and to be arranged on bottom saw frame and the second bearing be placed between two the 3rd slide blocks; Spacing adjusting device is provided with extension type flexible blade guard.Like this, this structure in use, the setting of spacing adjusting device is that product in order to meet different length all can scale sawing, ball screw makes the sliding friction between slide block and guide rail become roller friction, greatly reduce the friction of motion resistance between slide block and guide rail, shorten the time interval of drive singal and mechanical action, effectively improve response speed and sensitivity, and hi-Fix and repeatable accuracy location can be realized, simplify manufacture and mounting process, reduce the difficulty manufacturing and install, greatly reduce the heat generation rate in motion process, extend the service life of guide rail, extension type flexible blade guard can effectively stop sawing powder enter the gap of spacing adjusting device and cause damage to it simultaneously, effectively protect each parts not by the infringement of sawdust powder, ensure that service life and the service precision of each parts, convenient and swift.
Perfect further, carriage upper surface is provided with fixed head, has the high-precision chain of ribbon supply pin and slide on interior chain gathering sill in this fixed head.Like this; in use, chain gathering sill adopts wear-resisting synthetic material to this structure, is with the width of pin high-precision chain gathering sill and the degree of depth and the high-precision chain of band pin to match; for the guiding with the high-precision chain of pin and carrying; can not can play again the effect of righting by the high-precision chain of lesion ribbon pin, the upper surface of fixed head just contact with the lower surface of conveying jig simultaneously, serves the weight of product when carrying is carried; both ensure that the steady of conveying; protect again the high-precision chain of band pin, kill two birds with one stone, convenient and swift.
Perfect further, carriage is provided with the conveying jig guide post inserting in and to carry below carriage in jig.Like this, this structure in use, due to conveying jig follow band pin high-precision chain move to below carriage time, conveying jig not thing supports, but owing to being subject to carrying the impact of jig own wt meeting, chain is freely sagging in tow, the precision of conveying can be caused like this to be difficult to ensure and reduce the service life of the high-precision chain of band pin, therefore a conveying jig guide post be stuck in conveying jig is set in the below of specially carriage, make it possible to the weight both carrying conveying jig and chain self, prevent conveying jig and chain sagging, and serve guide effect to again conveying jig, eliminate and affect the steady of conveying and precision rocking of course of conveying, and decrease the wearing and tearing of chain and sprocket wheel, extend the service life of chain, convenient and swift.
Perfect further, mobile platform is provided with and is placed in bearing material jig end and the first material-falling hopper of horizontally set, wherein saw frame be provided with to be placed in below the first material-falling hopper and with the first material-falling hopper with the use of the second material-falling hopper.Like this, this structure in use, plays the effect of fabulous garbage collection, and avoid waste material to drop down onto and sawing main frame causes external action to it or affects operation function, convenient and swift, result of use is good.
Perfect further, saw frame is provided with debris removal pipe.Like this, this structure in use, utilizes debris removal pipe to be collected by the sawdust powder produced during sawing, and limited minimizing, to the pollution of surrounding environment, ensures the healthy of plant personnel.
The effect that the present invention is useful is: the intelligent vehicle tail-gas catalyst sawing building-block machine of patent of the present invention significantly improves the precision of workpiece and the production efficiency of enterprise, the setting of spacing adjusting device expands the range of work, improve production capacity, realize the intellectuality controlled, greatly reduce the impact of sawing dust on surrounding enviroment simultaneously, ensure that operator's is healthy.
Accompanying drawing explanation
Fig. 1 is the overall perspective view of this front, left side;
Fig. 2 is the perspective view on right side before the present invention, wherein conceals manipulator, workpiece transfer device and part saw frame shell, is mainly used in reflecting feed arrangement and for the Initiative saw wheel that realizes bands for band circular flow and driven saw wheel;
Fig. 3 is the close-up schematic view of part A in Fig. 2 of the present invention;
Fig. 4 is the perspective view in left side after the present invention, wherein conceals manipulator, workpiece transfer device and part saw frame shell, is mainly used in reflecting band saw blade tensioner;
Fig. 5 is the perspective view of front, left side of the present invention, wherein conceals manipulator, workpiece transfer device and extension type flexible blade guard, is mainly used in reflection lifting apparatus and spacing adjusting device;
Fig. 6 is the close-up schematic view of part B in Fig. 5 of the present invention;
Fig. 7 is the perspective view on right side before the present invention, wherein conceals manipulator, workpiece transfer device, part saw frame shell and extension type flexible blade guard, is mainly used in reflection bands for band guider;
Fig. 8 is the close-up schematic view of C part in Fig. 7 of the present invention;
Fig. 9 is the perspective view of front, left side of the present invention; Wherein conceal manipulator and sawing main frame, be mainly used in reflection workpiece transfer device;
Figure 10 is the close-up schematic view of D part in Fig. 9 of the present invention;
Figure 11 is the perspective view in left side after the present invention; Wherein conceal manipulator and sawing main frame, mainly remove reflection workpiece transfer device from another one angle;
Figure 12 is the perspective view of fixed head of the present invention.
Description of reference numerals: sawing main frame 1, main machine base 1-1, bands for band 2, manipulator 3, saw frame 4, Initiative saw wheel 5, driven saw wheel 6, reductor 7, first motor 8, bearing material jig 9, feed arrangement 10, first guide rail 10-1, first slide block 10-2, mobile platform 10-3, gap 11, lifting apparatus 12, holder 12-1, second guide rail 12-2, second slide block 12-3, lifting seat 12-4, first oil cylinder 13, debris removal pipe 14, workpiece transfer device 15, carriage 15-1, drive sprocket 15-2, the high-precision chain 15-3 of band pin, conveying jig 15-4, axostylus axostyle 15-5, belt pulley 15-6, belt 15-7, second motor 16, inside groove 17, motor mount 18, 3rd motor 18-1, first ball screw 19, clutch shaft bearing 19-1, band saw blade tensioner 20, bands for band tensioning slide 20-1, bands for band tensioning slide block 20-2, second oil cylinder 20-3, bands for band guider 21, fixed guide reservation 21-1, elevator 21-2, guide pad 21-3, bands for band gathering sill 21-4, spacing adjusting device 22, 3rd guide rail 22-1, 3rd slide block 22-2, 4th motor 22-3, second ball screw 22-4, second bearing 22-5, fixed head 23, chain gathering sill 23-1, conveying jig guide post 24, first material-falling hopper 25, second material-falling hopper 26, Pressure gauge 27, extension type flexible blade guard 28.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
With reference to accompanying drawing 1,2,3,4,5,6,9,10,11,12: this intelligent vehicle tail-gas catalyst sawing building-block machine, comprise sawing main frame 1, sawing main frame 1 is provided with bands for band 2, sawing main frame 1 front end is provided with manipulator 3, sawing main frame 1 comprises main machine base 1-1, main machine base 1-1 is provided with a pair saw frame 4 of left and right distribution, saw frame 4 is provided with distribution up and down and realizes Initiative saw wheel 5 and the driven saw wheel 6 of bands for band 2 operation, Initiative saw wheel 5 rear end is provided with reductor 7, and reductor 7 rear end is provided with the first motor 8 realizing reductor 7 and run; Saw frame 4 is provided with the bearing material jig 9 of about a pair distribution, be provided with below bearing material jig 9 and realize the movable feed arrangement 10 of bearing material jig 9, this feed arrangement 10 comprise be placed on saw frame 4 and left and right distribution the first guide rail 10-1, be slidably connected to the first slide block 10-2 on the first guide rail 10-1 and be installed on the mobile platform 10-3 of two first slide block 10-2 upper surfaces, bearing material jig 9 is placed on mobile platform 10-3; Gap 11 is left between two saw frames 4, the lifting apparatus 12 being placed in bearing material jig 9 rear end is provided with in this gap 11, this lifting apparatus 12 comprises the holder 12-1 being installed on saw frame 4 inwall, distribution and vertical the second guide rail 12-2, the lifting seat 12-4 that is slidably connected to the second slide block 12-3 on the second guide rail 12-2 and is fixed on two second slide block 12-3 arranged before and after a pair that is placed on holder 12-1 inwall, the piston rod being provided with the first oil cylinder 13, first oil cylinder 13 be fixed on holder 12-1 inwall below lifting seat 12-4 is connected on lifting seat 12-4 bottom face; Sawing main frame 1 front end is provided with the workpiece transfer device 15 distributed about benchmark centered by manipulator 3 for a pair realized for feeding, discharging, the high-precision chain 15-3 of band pin that workpiece transfer device 15 is comprised carriage 15-1, is installed on one group of drive sprocket 15-2 at carriage about 15-1 two ends and driven by drive sprocket 15-2, band pin high-precision chain 15-3 is provided with spaced apart and is placed in the conveying jig 15-4 being with the upper and lower both ends of the surface of pin high-precision chain 15-3; The drive sprocket 15-2 being wherein placed in carriage 15-1 right-hand member is provided with the axostylus axostyle 15-5 be placed in drive sprocket 15-2, belt pulley 15-6 is provided with outside axostylus axostyle 15-5, be provided with below belt pulley 15-6 and utilize belt 15-7 to be fixed on carriage 15-1 as the second motor 16, second motor 16 of transmission tie; Mobile platform 10-3 has and is placed in interior inside groove 17 for bands for band 2; First guide rail 10-1 rear end is provided with the motor mount 18 be installed on two first guide rail 10-1 end faces, motor mount 18 is provided with the 3rd motor 18-1,3rd motor 18-1 is rotatably connected to the first ball screw 19, be provided with below mobile platform 10-1 with the first ball screw 19 with the use of clutch shaft bearing 19-1, wherein clutch shaft bearing 19-1 is placed in bands for band 2 sidepiece; Carriage 15-1 upper surface is provided with fixed head 23, has ribbon supply pin high-precision chain 15-3 and slide on interior chain gathering sill 23-1 in this fixed head 23; Carriage 15-1 is provided with the conveying jig guide post 24 inserting in and to carry below carriage 15-1 in jig 15-4; Mobile platform 10-1 is provided with and is placed in bearing material jig 9 end and the first material-falling hopper 25 of horizontally set, wherein saw frame 4 be provided with to be placed in below the first material-falling hopper 25 and with the first material-falling hopper 25 with the use of the second material-falling hopper 26; Saw frame 1 is provided with debris removal pipe 14.In use, the second motor 16 on workpiece transfer device 15 starts, to be rotated with the second motor 16 as the belt pulley 15-6 of power tie by belt 15-7 and rotate, now drive sprocket 15-2 and the high-precision chain 15-3 of band pin realizes shuttling movement, workpiece in the conveying jig 15-4 be placed on the high-precision chain 15-3 of band pin is delivered to and pre-sets place, by manipulator 3 by workpiece grabbing, with being put in bearing material jig 9 by workpiece, the 3rd motor 18-1 in feed arrangement 10 starts, 3rd motor 18-1 drives the first ball screw 19 to rotate, first ball screw 19 makes the sliding friction between the first guide rail 10-1 and the first slide block 10-2 become roller friction, mobile platform 10-3 is made to realize displacement, and contact with bands for band 2, along with feeding completes the sawing work to workpiece, dropped down onto in the first hopper 25 by the waste part of sawing, collection place is delivered to again by the second hopper 26, so that collect, after completing sawing, the first oil cylinder 13 being placed in the lifting apparatus 12 below final position starts, lifting seat 12-4 is under the boosting of the first oil cylinder 13, and moved up by the second slide block 12-3, lifting seat 12-4 is stuck in outside workpiece, workpiece is lifted, now, manipulator in place starts again, processing work will be completed pick up, be placed on the workpiece transfer device 15 that is placed on the right side of sawing main frame 1, and realize discharging, convenient and swift.
With reference to accompanying drawing 1,2,6: saw frame 4 is provided with band saw blade tensioner 20, this band saw blade tensioner 20 comprises the bands for band tensioning slide 20-1 be placed on saw frame 4, be slidably connected to the second oil cylinder 20-3 that bands for band tensioning slide block 20-2 in bands for band tensioning slide 20-1 and rotating band saw blade tensioning slide block 20-2 realizes displacement, and bands for band tensioning slide block 20-2 is through at outside the driven shaft of driven saw wheel 6; Band saw blade tensioner 20 is provided with Pressure gauge 27.In use, bands for band 2 acts in Initiative saw wheel 5 and driven saw wheel 6, by the second oil cylinder 20-3, bands for band tensioning slide block 20-2 is upwards pushed up, to reach tension, make sawing effective, and second oil cylinder 20-3 press the button according to needs by guidance panel press...withes one's finger just can tensioning or unclamp saw blade, do not need as the tensioning of use screw mandrel with spanner or other instrument, or equipment of climbing to gets on after rotary screw again saw blade tensioning, efficiently solve the safety of the person in 2 bands for band tensioning processes, the problem of complex operation, and the pressure of Pressure gauge 27 when showing bands for band tensioning, thus predeterminable tensile force size, obtain suitable tensile force, effectively protect bands for band 2, both will tightly bands for band 2 be ruptured by Zhang get Tai, also the phenomenon that band draws tooth can not be fallen by Zhang get Tai loose side, extend the service life of bands for band 2, meeting automatically unloading after sawing terminates also unclamps saw blade, ensure that bands for band 2 can not be out of shape under the state of long-time tensioning, and affect the service life of saw blade, convenient and swift.
With reference to accompanying drawing 1,7,8: saw frame 4 is provided with bands for band guider 21, the guide pad 21-3 that this bands for band guider 21 comprises the fixed guide reservation 21-1 be placed on saw frame 4, is slidably connected to the elevator 21-2 in fixed guide reservation 21-1 and is connected to bottom elevator 21-2, has the bands for band gathering sill 21-4 of restraint strap saw blade 2 in guide pad 21-3.In use, bands for band 2 is placed in bands for band guider 21, fixed guide reservation 21-1 is installed in saw frame 4, the elevator 21-2 be slidably connected in fixed guide reservation 21-1 regulates the use height of guide pad 21-3 according to the size of workpiece, make guide pad 21-3 be arranged at the correct position of distance workpiece, ensure that the crooked precision affecting sawing can not occur when sawing is stressed bands for band, reach best sawing effect, improve the precision of sawing, convenient and swift.
With reference to accompanying drawing 1, 4: the main machine base 1-1 spacing adjusting device 22 being provided with saw frame 4 displacement for realizing being placed in main machine base 1-1 right-hand member, this spacing adjusting device 22 comprises the 3rd guide rail 22-1 be placed on main machine base 1-1, be slidably connected to outer and the 3rd slide block 22-2 be installed on bottom saw frame 4 of the 3rd guide rail 22-1 and for driving the 4th motor 22-3 of saw frame 4 displacement, 4th motor 22-3 is provided with the second ball screw 22-4 rotated with the 4th motor 22-3, second ball screw 22-4 acts on and to be arranged on bottom saw frame 4 and the second bearing 22-5 be placed between two the 3rd slide block 22-2, spacing adjusting device 22 is provided with extension type flexible blade guard 28.In use, 4th motor 22-3 drives the second ball screw 22-4 to rotate, ball screw 22-4 makes the sliding friction between the 3rd slide block 22-2 and the 3rd guide rail 22-1 become roller friction, saw frame 4 slides on the 3rd guide rail 22-1 by the 3rd slide block 22-3, reduce the friction of motion resistance between the 3rd slide block 22-2 and the 3rd guide rail 22-1, shorten the time interval of drive singal and mechanical action, effectively improve response speed and sensitivity, and hi-Fix and repeatable accuracy location can be realized, simplify manufacture and mounting process, reduce the difficulty manufacturing and install, also reduce the heat generation rate in motion process, extend the service life of guide rail, extension type flexible blade guard 28 can effectively stop sawing powder enter the gap of spacing adjusting device 22 and cause damage to it simultaneously, effectively protect each parts not by the infringement of sawdust powder, ensure that service life and the service precision of each parts, convenient and swift.
Although the present invention has illustrated by reference to preferred embodiment and has described, those skilled in the art should understand, and in the scope of claims, can do the various change in form and details.
Claims (10)
1. an intelligent vehicle tail-gas catalyst sawing building-block machine, comprise sawing main frame (1), sawing main frame (1) is provided with bands for band (2), sawing main frame (1) front end is provided with manipulator (3), it is characterized in that: described sawing main frame (1) comprises main machine base (1-1), main machine base (1-1) is provided with a pair saw frame (4) of left and right distribution, saw frame (4) is provided with distribution up and down and realizes Initiative saw wheel (5) that bands for band (2) runs and driven saw wheel (6), described Initiative saw wheel (5) rear end is provided with reductor (7), reductor (7) rear end is provided with the first motor (8) realizing reductor (7) and run, described saw frame (4) is provided with the bearing material jig (9) of about a pair distribution, bearing material jig (9) below is provided with and realizes the movable feed arrangement (10) of bearing material jig (9), this feed arrangement (10) comprises and is placed in upper and first guide rail (10-1) of left and right distribution of saw frame (4), is slidably connected to the first slide block (10-2) on the first guide rail (10-1) and is installed on the mobile platform (10-3) of two first slide block (10-2) upper surfaces, and described bearing material jig (9) is placed on mobile platform (10-3), gap (11) is left between described two saw frames (4), the lifting apparatus (12) being placed in bearing material jig (9) rear end is provided with in this gap (11), this lifting apparatus (12) comprises the holder (12-1) being installed on saw frame (4) inwall, be placed in distribution before and after a pair on holder (12-1) inwall and vertical the second guide rail (12-2) arranged, the lifting seat (12-4) being slidably connected to the second slide block (12-3) on the second guide rail (12-2) and being fixed on two second slide blocks (12-3), described lifting seat (12-4) below is provided with the first oil cylinder (13) be fixed on holder (12-1) inwall, the piston rod of the first oil cylinder (13) is connected on lifting seat (12-4) bottom face, described sawing main frame (1) front end is provided with and realizes for feeding, the workpiece transfer device (15) distributed about benchmark centered by manipulator (3) for a pair of discharging, workpiece transfer device (15) comprises carriage (15-1), the one group of double drive sprocket (15-2) being installed on carriage (15-1) two ends, left and right and the high-precision chain of band pin (15-3) driven by drive sprocket (15-2), the high-precision chain of described band pin (15-3) is provided with spaced apart and is placed in the conveying jig (15-4) being with the upper and lower both ends of the surface of the high-precision chain of pin (15-3), the described drive sprocket (15-2) being wherein placed in carriage (15-1) right-hand member is provided with the axostylus axostyle (15-5) be placed in drive sprocket (15-2), belt pulley (15-6) is provided with outside axostylus axostyle (15-5), belt pulley (15-6) below is provided with the second motor (16) utilizing belt (15-7) as transmission tie, and the second motor (16) is fixed on carriage (15-1).
2. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 1, is characterized in that: described mobile platform (10-3) has and is placed in interior inside groove (17) for bands for band (2).
3. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 2, it is characterized in that: described first guide rail (10-1) rear end is provided with the motor mount (18) be installed on two first guide rail (10-1) end faces, motor mount (18) is provided with the 3rd motor (18-1), 3rd motor (18-1) is rotatably connected to the first ball screw (19), described mobile platform (10-1) below be provided with the first ball screw (19) with the use of clutch shaft bearing (19-1), wherein clutch shaft bearing (19-1) is placed in bands for band (2) sidepiece.
4. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 1, it is characterized in that: described saw frame (4) is provided with band saw blade tensioner (20), this band saw blade tensioner (20) comprises the bands for band tensioning slide (20-1) be placed on saw frame (4), be slidably connected to the second oil cylinder (20-3) that bands for band tensioning slide block (20-2) in bands for band tensioning slide (20-1) and rotating band saw blade tensioning slide block (20-2) realize displacement, described bands for band tensioning slide block (20-2) is through at outside the driven shaft of driven saw wheel (6), described band saw blade tensioner (20) is provided with Pressure gauge (27).
5. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 4, it is characterized in that: described saw frame (4) is provided with bands for band guider (21), this bands for band guider (21) comprises the fixed guide reservation (21-1) be placed on saw frame (4), is slidably connected to the elevator (21-2) in fixed guide reservation (21-1) and is connected to the guide pad (21-3) of elevator (21-2) bottom, has the bands for band gathering sill (21-4) of restraint strap saw blade (2) in guide pad (21-3).
6. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 1, it is characterized in that: described main machine base (1-1) is provided with the spacing adjusting device (22) for realizing being placed in described saw frame (4) displacement of main machine base (1-1) right-hand member, this spacing adjusting device (22) comprises the 3rd guide rail (22-1) be placed on main machine base (1-1), be slidably connected to the 3rd guide rail (22-1) outward and be installed on described saw frame (4) bottom the 3rd slide block (22-2) and for driving the 4th motor (22-3) of described saw frame (4) displacement, 4th motor (22-3) is provided with the second ball screw (22-4) rotated with the 4th motor (22-3), second ball screw (22-4) acts on and is arranged on described saw frame (4) bottom and the second bearing (22-5) be placed between two the 3rd slide blocks (22-2), described spacing adjusting device (22) is provided with extension type flexible blade guard (28).
7. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 1, it is characterized in that: described carriage (15-1) upper surface is provided with fixed head (23), have the high-precision chain of ribbon supply pin (15-3) in this fixed head (23) and slide on interior chain gathering sill (23-1).
8. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 7, is characterized in that: described carriage (15-1) is provided with the conveying jig guide post (24) inserted in the described conveying jig (15-4) in carriage (15-1) below.
9. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 1, it is characterized in that: described mobile platform (10-1) is provided with and is placed in bearing material jig (9) end and first material-falling hopper (25) of horizontally set, wherein saw frame (4) be provided be placed in the first material-falling hopper (25) below and with the first material-falling hopper (25) with the use of the second material-falling hopper (26).
10. intelligent vehicle tail-gas catalyst sawing building-block machine according to claim 1, is characterized in that: described saw frame (1) is provided with debris removal pipe (14).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510744196.XA CN105252075B (en) | 2015-11-05 | 2015-11-05 | Intelligent vehicle tail-gas catalyst sawing building-block machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510744196.XA CN105252075B (en) | 2015-11-05 | 2015-11-05 | Intelligent vehicle tail-gas catalyst sawing building-block machine |
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| CN105252075A true CN105252075A (en) | 2016-01-20 |
| CN105252075B CN105252075B (en) | 2017-08-25 |
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| CN106476068A (en) * | 2016-10-14 | 2017-03-08 | 浙江锯力煌锯床股份有限公司 | A kind of large-scale pipeline multi-angle sawing building-block machine |
| CN107160437A (en) * | 2017-06-10 | 2017-09-15 | 安徽普伦智能装备有限公司 | A kind of auto slice device |
| CN107511715A (en) * | 2017-09-14 | 2017-12-26 | 南京工业职业技术学院 | A kind of dust exhaust apparatus for cutting machine |
| CN108527485A (en) * | 2018-05-22 | 2018-09-14 | 河北机电职业技术学院 | Vegetables root cutter |
| CN113145935A (en) * | 2021-04-20 | 2021-07-23 | 东方电气集团东方锅炉股份有限公司 | Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same |
| CN113211107A (en) * | 2021-04-19 | 2021-08-06 | 浙江锯力煌锯床股份有限公司 | Automatic saw cutting production line |
| CN115091540A (en) * | 2022-07-05 | 2022-09-23 | 濮阳市恒信橡塑有限公司 | Rubber sheet cutting device |
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| CN113211107A (en) * | 2021-04-19 | 2021-08-06 | 浙江锯力煌锯床股份有限公司 | Automatic saw cutting production line |
| CN113145935A (en) * | 2021-04-20 | 2021-07-23 | 东方电气集团东方锅炉股份有限公司 | Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same |
| CN115091540A (en) * | 2022-07-05 | 2022-09-23 | 濮阳市恒信橡塑有限公司 | Rubber sheet cutting device |
| CN115091540B (en) * | 2022-07-05 | 2024-03-22 | 濮阳市恒信橡塑有限公司 | Rubber plate cutting device |
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Address after: No.1 Xingye Road, Huzhen Town, Jinyun County, Lishui City, Zhejiang Province Patentee after: Zhejiang saw Lihuang Industrial Technology Co.,Ltd. Address before: No.1 Xingye Road, Huzhen Town, Jinyun County, Lishui City, Zhejiang Province Patentee before: ZHEJIANG JULIHUANG SAWING MACHINE GROUP Co.,Ltd. |