CN105234092A - Wire rod detecting equipment - Google Patents
Wire rod detecting equipment Download PDFInfo
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- CN105234092A CN105234092A CN201510685525.8A CN201510685525A CN105234092A CN 105234092 A CN105234092 A CN 105234092A CN 201510685525 A CN201510685525 A CN 201510685525A CN 105234092 A CN105234092 A CN 105234092A
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Abstract
The invention discloses wire rod detecting equipment which comprises a conveying device (1000), a detecting device (2000), a wire rod classifying device (3000) and a controller. The controller is connected with the conveying device (1000) and controls the conveying device (1000) to be started and stopped according to preset time. The controller is connected with the detecting device (2000) and used for memorizing detecting results and transmitting the detecting results to the wire rod classifying device (3000) which is also connected with the controller, and therefore wire rods (7000) are classified according to the detecting results. The whole detecting process is fully automatic until material classification is finished, so that the labor intensity of workers is relieved, the labor cost is effectively reduced, and the work efficiency is improved.
Description
Background technology
The present invention relates to a kind of checkout equipment, particularly relate to a kind of wire rod checkout equipment.
Background technology
In the market about the detection of wire rod appearance and conducting, existing way is all the detection by artificial.
When detecting appearance, whether be there is the breakage in such as hole or hole etc. with the appearance that naked eyes carefully inspect wire rod by magnifying glass; When detecting conducting, artificial wire rod be inserted in one by one and survey in mould that conductive device is connected; Also artificial being distinguished by defective products is needed after detection.
Except labour intensity is large in above-mentioned way, prosecutor can reduce beyond quality because of problem under-enumerations such as kopiopias, and more important question is that, inefficiency, human cost is high.
Because the defect that above-mentioned existing testing process exists, the present inventor is based on being engaged in the practical experience and professional knowledge that this type of product design manufacture enriches for many years, and coordinate the utilization of scientific principle, actively in addition research and innovation, to founding a kind of full automatic winding displacement checkout equipment, Problems existing in the detection of current wire rod can be improved, make it have more practicality.
Summary of the invention
The invention provides a kind of full-automatic winding displacement checkout equipment, can detect the outward appearance of wire rod, length and conducting, whole testing process is until sub-material terminates, full-automatic, reduce the labour intensity of workman, effectively saved human cost, improve operating efficiency.
A kind of wire rod checkout equipment of the present invention technical scheme is as follows: comprise transmitting device, checkout gear, wire rod sorter and controller; Controller is connected with transmitting device, and controls transfer device is according to predetermined time start-stop; Controller is connected with checkout gear, remembers testing result, and testing result is transferred to the wire rod sorter be connected with controller equally, thus classifies to wire rod according to testing result.
Further, transmitting device the first transmission mechanism of comprising at least two wire rod fixing devices and being connected with controller; First transmission mechanism drives the wire rod fixing device motion be fixed on the first transmission mechanism hop.
Further, wire rod fixing device comprises the installing plate and fixture of the spring that are connected with the first transmission mechanism, and fixture of the spring one end is fixing on a mounting board, and another movable end is fixedly connected with wire rod fixed mould.
Further, checkout gear includes the survey conducting device and two group image harvesters that are connected with controller, survey conducting device and two group image harvesters are sequentially arranged in transmitting device side along wire rod transmission direction, and the distance surveyed between conducting device and an adjacent group image harvester is the integral multiple of two the wire rod fixing device spacings be disposed adjacent.
Further, survey conducting cylinder, compression cylinder and material returned cylinder that conducting device comprises the first fixed support and is fixedly connected with the first fixed support is surveyed; Survey conducting cylinder, compression cylinder are also connected with controller respectively with material returned cylinder;
Survey conducting cylinder level to install, survey conducting cylinder and be fixedly connected with fine setting optical table towards the clutch end of transmitting device, fine setting optical table is fixed with survey guide tool on the end face of wire rod fixing device;
Compression cylinder is vertically installed, and compression cylinder is being fixedly connected with hold down gag towards the clutch end of transmitting device, and the working face of hold down gag is corresponding with wire rod fixing device upper surface;
Material returned cylinder level is installed, and material returned cylinder is being fixedly connected with positioner towards the clutch end of transmitting device, and the end face of positioner is provided with two guide pillars, corresponding with the locating hole that wire rod fixing device is arranged.
Further, image acquisition device comprises the second fixed support, is movably set in the holder on the second fixed support and the camera that is fixedly connected with holder.
Further, wire rod sorter comprises the 3rd fixed support, the second transmission mechanism and device for discharging; Second transmission mechanism is fixed on the 3rd fixed support, and is connected with controller; Device for discharging is fixedly mounted on the second transmission mechanism hop, and is connected with controller.
Further, device for discharging comprise be fixedly connected with the second transmission mechanism hop first be elevated slide unit cylinder, be elevated the pneumatic-finger that slide unit cylinder clutch end is fixedly connected with and the material returned cylinder be fixedly connected with pneumatic-finger body with first;
First lifting slide unit cylinder, pneumatic-finger and material returned cylinder are all connected with controller.
Further, wire rod checkout equipment also comprises workbench, and workbench comprises at least two guiders be set up in parallel and is individually fixed in two work tops at guider two ends; Two work tops spacing under the guide effect of guider is adjustable;
Two work tops are symmetrical arranged two groups of transmitting devices, two groups of surveys conducting device, four group image harvesters, two groups of wire rod sorters; Wherein, the wire rod fixing device quantity be fixed on two the first connecting gears is equal, and symmetrical installation; The two group image harvesters be placed on same work top are placed in the upper and lower surface of work top respectively along wire rod transmission direction, and the distance between two group image harvesters is the integral multiple of adjacent two wire rod fixing device spacings.
Further, wire rod checkout gear also comprises the marking mechanism be arranged on any operative table top; Marking mechanism comprises the 4th fixed support, is fixed on the 3rd transmission mechanism be connected on the 4th fixed support and with controller, second on the hop being fixed on the 3rd transmission mechanism is elevated slide unit cylinder and be elevated with second the support that slide unit cylinder clutch end is fixedly connected with; Marking mechanism, along after wire rod transmission direction is arranged at checkout gear, is the integral multiple of adjacent two wire rod fixing device spacings with the distance of checkout gear.
After have employed technique scheme, the present invention has following beneficial effect:
1, the length of wire rod and outward appearance automated production, reduces labour intensity, prevents workman because of tired and undetected or false retrieval, improves the quality of products, save human cost.
2, in the present invention, two work top spacings are convenient regulates, and can detect for different length wire rod, the scope of application is effectively expanded.
3, owing to adopting marking mechanism, can mark the wire rod of different problem, be convenient to follow-up classification and recycling.
4, production efficiency is high, work tempo and regulating according to actual needs, can complete whole testings of a wire rod the soonest in 2S.
5, wire rod fixed mould can be changed according to different Wire material terminal model, strengthens the versatility of equipment, expands detection range.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is wire rod assay device structures schematic diagram of the present invention;
Fig. 2 is wire rod fixing device structural representation of the present invention;
Fig. 3 is wire rod mounting means schematic diagram of the present invention;
Fig. 4 is that the present invention surveys conducting device structural representation;
Fig. 5 is wire rod sorter structural representation of the present invention;
Fig. 6 is marking mechanism structural representation of the present invention;
Connotation is marked: 1000 transmitting devices in accompanying drawing; 2000 checkout gears; 3000 wire rod sorters; 5000 workbench; 6000 marking mechanism; 7000 wire rods; 1100 wire rod fixing devices; 1200 first transmission mechanisms; 1110 installing plates; 1120 fixture of the spring; 1130 wire rod fixed moulds; 2100 survey conducting device; 2200 image acquisition devices; 2110 first fixed supports; 2120 survey conducting cylinder; 2130 compression cylinders; 2140 material returned cylinders; 2150 fine setting optical tables; 2160 hold down gags; 2170 positioners; 2180 survey guide tool; 2210 second fixed supports; 2220 holders; 2230 cameras; 3100 the 3rd fixed supports; 3200 second transmission mechanisms; 3310 first lifting slide unit cylinders; 3320 pneumatic-fingers; 3330 material returned cylinders; 5100 guiders; 5200 work tops; 6100 the 4th fixed supports; 6200 the 3rd transmission mechanisms; 6300 second lifting slide unit cylinders; 6400 supports; 7100 Wire material terminals.
Detailed description of the invention
Technical scheme in the present invention is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.
The present invention adopts the mode of going forward one by one to write.
As shown in figures 1 to 6, the invention provides a kind of wire rod checkout equipment, comprise transmitting device 1000, checkout gear 2000, wire rod sorter 3000 and controller; Controller is connected with transmitting device 1000, controls transfer device 1000 according to predetermined time start-stop, when starting, carry out the transmission of wire rod 7000, detect wire rod 7000 during stopping, the beat of start-stop is controlled by controller, thus regulates operating efficiency.
Wire rod checkout equipment also comprises workbench 5000, and what workbench 5000 comprised four guiders be set up in parallel, 5100, four guider 5100 two ends arranges two work tops 5200 respectively; Guider 5100 one end is fixed, therefore the work top 5200 being fixed on this end also maintains static, another work top 5200 moves with the telescopic end of guider 5100, distance between final two work tops 5200 is determined according to the length of institute's survey line material 7000, can detect the wire rod 7000 that length range is 190mm ~ 700mm.
Transmitting device 1000, checkout gear 2000, wire rod sorter 3000 are all dismountable to be arranged on workbench 5000, wherein transmitting device 1000 has two, be symmetricly set on two work tops 5200 respectively, the first transmission mechanism 1200 that each transmitting device 1000 includes 15 wire rod fixing devices 1100 and is connected with controller, the transmission mechanism that first transmission mechanism 1200 drives for servomotor, control servomotor by controller to open, servomotor drives driving wheel to rotate, thus drive the transport tape of driven pulley and connection driving wheel and driven pulley to move, thus the wire rod fixing device 1100 be fixed on transport tape is driven to move, wire rod fixing device 1100 symmetry be fixed on two the first connecting gears 1200 is installed, wire rod fixing device 1100 comprises the installing plate 1110 and fixture of the spring 1120 that are connected with the first transmission mechanism 1200, fixture of the spring 1120 one end is fixed on installing plate 1110, another movable end is fixedly connected with wire rod fixed mould 1130, Wire material terminal 7100 is arranged on wire rod fixed mould 1130 respectively, in its length, error within the specific limits can regulate according to fixture of the spring 1120, the compression length of fixture of the spring 1120 can be transferred to controller, thus the length of wire rod 7000 is remembered, last memory based result is selected, wire rod 7000 in the length range arranged is certified products, wire rod 7000 not in the length range arranged is defective products.
Checkout gear 2000 has two groups, is symmetricly set on two work tops 5200 respectively; Checkout gear 2000 includes the survey conducting device 2100 and two group image harvesters 2200 that are connected with controller, survey conducting device 2100 and two group image harvesters 2200 are sequentially arranged in transmitting device 1100 side along wire rod transmission direction, the distance surveyed between conducting device 2100 and an adjacent group image harvester 2200 is the integral multiple of two wire rod fixing device 1100 spacings be disposed adjacent, because distance arrange when can ensure that equipment starts at every turn and stops, wire rod to be detected all stops at and detects on station.
Survey conducting device 2100 and comprise the first fixed support 2110 be fixedly connected with work top 5200 and the survey conducting cylinder 2120, compression cylinder 2130 and the material returned cylinder 2140 that are fixedly connected with the first fixed support 2110, survey conducting cylinder 2120, compression cylinder 2130 are also connected with controller respectively with material returned cylinder 2140, survey conducting cylinder 2120 level to install, be fixedly connected with fine setting optical table 2150 surveying the clutch end of conducting cylinder 2120 towards transmitting device 1000, fine setting optical table 2150 is fixed with on the end face of wire rod fixed mould 1130 surveys guide tool 2180, compression cylinder 2130 is vertically installed, and be fixedly connected with hold down gag 2160 in compression cylinder 2130 towards the clutch end of transmitting device 1000, the working face of hold down gag 2160 is corresponding with wire rod fixed mould 1130 upper surface, material returned cylinder 2140 level is installed, and be fixedly connected with positioner 2170 at material returned cylinder 2140 towards the clutch end of transmitting device 1000, the end face of positioner 2170 is provided with two guide pillars, with wire rod fixed mould 1130 is arranged locating hole corresponding, when survey line 7000 material to be checked arrives detection station, compression cylinder 2130 clutch end is protruding, hold down gag 2160 is made to compress Wire material terminal 7100 upper surface, then the positioner 2170 be fixedly connected with material returned cylinder 2140 clutch end stretches out forward, guide pillar on it inserts the locating hole on wire rod fixed mould 1130, thus wire rod 7000 is fixed, the clutch end finally surveying conducting cylinder 2120 drives fine setting optical table 2150 to move, the survey guide tool 2180 of fine setting optical table 2150 inserts the connecting hole of Wire material terminal 7100, this Time Controller sends test signal, the conducting of wire rod 7000 is tested, and test result is remembered, after having tested, carry out moving back cylinder according to order contrary before, wire rod fixed mould 1130 is made to drive wire rod to continue to advance forward.
Image acquisition device 2200 comprise be fixedly connected with work top 5200 the second fixed support 2210, be movably set in the holder 2220 on the second fixed support 2210 and the camera 2230 that is fixedly connected with holder 2220, the two group image harvesters 2200 be placed on same work top 5200 are placed in the upper and lower surface of work top 5200 respectively along wire rod transmission direction, thus IMAQ is carried out to the upper and lower surface of Wire material terminal 7100, and distance between two group image harvesters 2200 is equal with adjacent two wire rod fixed mould 1130 spacings, when wire rod to be detected arrives top Image detection station, image collection is carried out on superposed image acquisition device 2200 pairs of Wire material terminal 7100 surfaces, and transfer to controller, when arriving bottom Image detection station, working method is with noted earlier, after image transmitting to controller, controller can compare the image of the Wire material terminal 7100 gathered and standard picture, if there is relatively big difference with standard picture, then can think the outward appearance existing defects of wire rod 7000, and this result is remembered.
Wire rod sorter comprises the 3rd fixed support 3100, second transmission mechanism 3200 and device for discharging 3300, second transmission mechanism 3200 is fixed on the 3rd fixed support 3100, and is connected with controller, device for discharging 3300 is fixedly mounted on the second transmission mechanism 3200 hop, and is connected with controller, device for discharging 3300 comprise be fixedly connected with the second transmission mechanism 3200 hop first be elevated slide unit cylinder 3310, be elevated the pneumatic-finger 3320 that slide unit cylinder 3310 clutch end is fixedly connected with and the material returned cylinder 3330, first be fixedly connected with pneumatic-finger 3320 body with first and be elevated slide unit cylinder 3310, pneumatic-finger 3320 and material returned cylinder 3330 and be all connected with controller, when the wire rod 7000 detected arrives sub-material station, the pneumatic-finger 3320 that first lifting slide unit cylinder 3310 controls to be fixedly connected with its clutch end moves downwardly to wire rod place, wire rod 7000 two ends gripping rises by the pneumatic-finger 3320 on two work tops 5200, now the second transmission mechanism 3200 pairs of wire rods 7000 transmit, according to the memory result of controller, the stop position of the second transmission mechanism 3200 is controlled, in the present embodiment, by certified products, not conducting wire rod, cosmetic damage wire rod, and the four kinds of classification of the defective wire rod of length, if controller memory wire rod 7000 is certified products, then the second transmission mechanism 3200 is when wire rod 7000 arrives certified products collection place, wire rod 7000 is backed off by material returned cylinder from pneumatic-finger 3320, wire rod 7000 is made to fall into certified products collection place, by that analogy.
Wire rod sorter also comprises the marking mechanism 6000 be arranged on any operative table top 5200;
Marking mechanism 6000 comprises the 4th fixed support 6100, be fixed on the 3rd transmission mechanism 6200 be connected on the 4th fixed support 6100 and with controller, be fixed on the second lifting slide unit cylinder 6300 on the hop of the 3rd transmission mechanism 6200 and be elevated with second the support 6400 that slide unit cylinder 6300 clutch end is fixedly connected with, marking mechanism, 6000 along after wire rod 7000 transmission direction is arranged at checkout gear 2000, with the integral multiple that the distance of image acquisition device 2200 is adjacent two wire rod fixing device 1100 spacings, the present embodiment regulation certified products do not mark, to not conducting wire rod 7000 red symbol pen mark, the blue marking pen of cosmetic damage wire rod 7000 is marked, the defective wire rod of length 7000 is marked with yellow marking pen, before the wire rod 7000 detected arrives sub-material station, when marking mechanism 6000, controller controls the 3rd transmission mechanism 6200 and drives the second lifting slide unit cylinder 6300 to move horizontally, the marking pen of marker color needed for wire rod 7000 is made to arrive above wire rod 7000, now the second lifting slide unit cylinder 6300 is with support 6400 of starting writing to move downward, until after contacting with wire rod 7000, mark, be convenient to follow-up classification and recycling.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a wire rod checkout equipment, comprises transmitting device (1000), checkout gear (2000), wire rod sorter (3000) and controller;
It is characterized in that, described controller is connected with described transmitting device (1000), controls described transmitting device (1000) according to predetermined time start-stop; Described controller is connected with described checkout gear (2000), testing result is remembered, and testing result is transferred to the wire rod sorter (3000) be connected with described controller equally, thus according to testing result, wire rod is classified.
2. wire rod checkout equipment according to claim 1, it is characterized in that, the first transmission mechanism (1200) that described transmitting device (1000) comprises at least two wire rod fixing devices (1100) and is connected with described controller; The drive of described first transmission mechanism (1200) is fixed on wire rod fixing device (1100) motion on described first transmission mechanism (1200) hop.
3. wire rod checkout equipment according to claim 2, it is characterized in that, described wire rod fixing device (1100) comprises the installing plate (1110) and fixture of the spring (1120) that are connected with described first transmission mechanism (1200), described fixture of the spring (1120) one end is fixed on described installing plate (1110), and another movable end is fixedly connected with wire rod fixed mould (1130).
4. the wire rod checkout equipment according to Claims 2 or 3, it is characterized in that, described checkout gear (2000) includes the survey conducting device (2100) and two group image harvesters (2200) that are connected with described controller, described survey conducting device (2100) and two group image harvesters (2200) are sequentially arranged in described transmitting device (1000) side along wire rod transmission direction, distance between described survey conducting device (2100) and an adjacent group image harvester (2200) is the integral multiple of two wire rod fixing device (1100) spacings be disposed adjacent.
5. wire rod checkout equipment according to claim 4, it is characterized in that, survey conducting cylinder (2120), compression cylinder (2130) and material returned cylinder (2140) that described survey conducting device (2100) comprises the first fixed support (2110) and is fixedly connected with the first fixed support (2110); Described survey conducting cylinder (2120), compression cylinder (2130) are also connected with described controller respectively with material returned cylinder (2140);
Described survey conducting cylinder (2120) level is installed, described survey conducting cylinder (2120) is being fixedly connected with fine setting optical table (2150) towards the clutch end of described transmitting device (1000), described fine setting optical table (2150) is fixed with on the end face of described wire rod fixing device (1100) surveys guide tool (2180);
Described compression cylinder (2130) is vertically installed, described compression cylinder (2130) is being fixedly connected with hold down gag (2160) towards the clutch end of described transmitting device (1000), and the working face of described hold down gag (2160) is corresponding with described wire rod fixing device (1100) upper surface;
Described material returned cylinder (2140) level is installed, described material returned cylinder (2140) is being fixedly connected with positioner (2170) towards the clutch end of described transmitting device (1000), the end face of described positioner (2170) is provided with two guide pillars, corresponding with the upper locating hole arranged of described wire rod fixing device (1100).
6. wire rod checkout equipment according to claim 4, it is characterized in that, described image acquisition device (2200) comprises the second fixed support (2210), is movably set in the holder (2220) on described second fixed support (2210) and the camera (2230) that is fixedly connected with described holder (2220).
7. wire rod checkout gear according to claim 1, is characterized in that, described wire rod sorter comprises the 3rd fixed support (3100), the second transmission mechanism (3200) and device for discharging (3300); Described second transmission mechanism (3200) is fixed on the 3rd fixed support (3100), and is connected with described controller; Described device for discharging (3300) is fixedly mounted on described second transmission mechanism (3200) hop, and is connected with described controller.
8. wire rod checkout gear according to claim 7, it is characterized in that, described device for discharging (3300) comprise be fixedly connected with described second transmission mechanism (3200) hop first be elevated slide unit cylinder (3310), be elevated the pneumatic-finger (3320) that slide unit cylinder (3310) clutch end is fixedly connected with and the material returned cylinder (3330) be fixedly connected with described pneumatic-finger (3320) body with described first;
Described first lifting slide unit cylinder (3310), pneumatic-finger (3320) and material returned cylinder (3330) are all connected with described controller.
9. wire rod checkout equipment according to claim 2, it is characterized in that, also comprise workbench (5000), described workbench (5000) comprises at least two guiders be set up in parallel (5100) and is individually fixed in two work tops (5200) at described guider (5100) two ends; Work top described in two (5200) spacing under the guide effect of guider (5100) is adjustable;
Work top described in two (5200) is symmetrical arranged two groups of transmitting devices (1000), two groups survey conducting device (2100), four group image harvesters (2200), two groups of wire rod sorters (3000); Wherein, described wire rod fixing device (1100) quantity be fixed on two the first connecting gears (1200) is equal, and symmetrical installation; The two group image harvesters (2200) be placed on same work top (5200) are placed in the upper and lower surface of described work top (5200) respectively along wire rod transmission direction, and the distance between two group image harvesters (2200) is the integral multiple of adjacent two wire rod fixing devices (1100) spacing.
10. wire rod checkout gear according to claim 9, is characterized in that, comprises the marking mechanism (6000) be arranged on any operative table top (5200);
Described marking mechanism (6000) comprises the 4th fixed support (6100), be fixed on upper and the 3rd transmission mechanism (6200) be connected with described controller of described 4th fixed support (6100), be fixed on second on the hop of described 3rd transmission mechanism (6200) is elevated slide unit cylinder (6300) and is elevated with described second the support (6400) that slide unit cylinder (6300) clutch end is fixedly connected with;
Described marking mechanism (6000) along after wire rod transmission direction is arranged at described checkout gear (2000), the integral multiple being wire rod fixing device (1100) spacing described in adjacent two with the distance of described checkout gear (2000).
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CN201510685525.8A CN105234092B (en) | 2015-10-21 | 2015-10-21 | A kind of wire rod detection device |
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CN201510685525.8A CN105234092B (en) | 2015-10-21 | 2015-10-21 | A kind of wire rod detection device |
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CN105234092B CN105234092B (en) | 2017-08-25 |
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CN106733712A (en) * | 2016-12-07 | 2017-05-31 | 江小荣 | A kind of wire rod sorting detection location equipment and its application on a robotic arm |
CN107121094A (en) * | 2017-06-26 | 2017-09-01 | 东莞市南瓜电子有限公司 | A kind of electronic wire automatic checkout equipment and its method of work |
CN109877062A (en) * | 2019-03-29 | 2019-06-14 | 深圳市中仝精工智能科技有限公司 | Linear motor separated time mechanism |
CN111940918A (en) * | 2020-08-31 | 2020-11-17 | 昆山盛格纳电子材料有限公司 | Label laser etching equipment |
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CN111940918A (en) * | 2020-08-31 | 2020-11-17 | 昆山盛格纳电子材料有限公司 | Label laser etching equipment |
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