CN105220437B - A kind of automatic edge-adjusting high speed cloth inspecting machine - Google Patents
A kind of automatic edge-adjusting high speed cloth inspecting machine Download PDFInfo
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- CN105220437B CN105220437B CN201510580928.6A CN201510580928A CN105220437B CN 105220437 B CN105220437 B CN 105220437B CN 201510580928 A CN201510580928 A CN 201510580928A CN 105220437 B CN105220437 B CN 105220437B
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Abstract
The present invention relates to a kind of automatic edge-adjusting high speed cloth inspecting machine, including frame and the unwinding device being arranged in frame, cloth examination device, wrap-up, electric eye automatic edge-adjusting device, electronics no-station pole canopy calibration apparatus, self-measuring device and automatic controlled box, cloth examination device includes inclining perching table top and snoot, the fully wrapped around firmly perching table top of snoot, perching table top is provided with multigroup linear array CCD camera, linear array LED light source and camera lens；Electronics no-station pole canopy calibration apparatus are arranged between cloth examination device and wrap-up, and electric eye automatic edge-adjusting device is arranged on the lower section of electronics no-station pole canopy calibration apparatus, and self-measuring device is arranged on electronics no-station pole canopy calibration apparatus and sets and cloth examination device between；Automatic controlled box is arranged on frame foremost, and automatic controlled box is provided with touch display screen, PLC and image acquisition and processing device.Whole machine has the advantages that perching efficiency high, perching quality are good, labour intensity is low, is easy to operate and is easily achieved, and is suitable to textile enterprise's scale and uses.
Description
Technical field
The present invention relates to technical field of textile machine, more particularly to a kind of high efficient full automatic for being capable of automatic edge-adjusting is tested
Cloth machine.
Background technology
With China's entry into the WTO, domestic textile more and more go abroad by outlet, and this causes the textile of China in state
Border weaving face fabric in the market occupies higher and higher share.There is many flaws yet with textile, current major part is all
It is some low and middle-grade time products, therefore inspection to cloth surface flaw point is increasingly taken seriously, be just born use therewith
In the cloth inspecting machine of inspection cloth quality.The cloth inspecting machine used in existing textile manufacturing is mainly
It is main, it is characterized in ability of working continuously；Labour intensity is high, recruitment is more；Retractable volume and cloth inspecting machine with the use of effect not
Good, retractable volume is of low quality；Simultaneously because using large-scale plants such as hydraulic reciprocating oil cylinders, operating the overall body of relative complex, equipment
The larger, floor space of product is larger.In view of technical problem present in prior art, therefore, a kind of new height of exigence
Full-automatic cloth inspecting machine is imitated further to improve perching efficiency and quality.
The content of the invention
The present invention is just being directed to the technical problem for existing in the prior art, there is provided a kind of scientific structure design it is rational complete from
Dynamic efficient cloth inspecting machine, has the advantages that perching efficiency high, perching quality are good, labour intensity is low, is easy to operate and is easily achieved, and fits
In textile enterprise, scale is used.
To achieve these goals, the technical solution adopted by the present invention is, a kind of automatic edge-adjusting high speed cloth inspecting machine, including machine
Frame and the unwinding device being arranged in frame, cloth examination device, wrap-up, electric eye automatic edge-adjusting device, electronics no-station pole canopy are adjusted
Calibration device, self-measuring device and automatic controlled box, the cloth examination device include inclining perching table top and snoot, the optically focused
Cover fully wrapped around residence and state perching table top, many perching polishing lamps are provided with snoot, the perching table top is using trapezoidal
The additional invisible glass of groove is made, and trapezoidal groove bottom is provided with multigroup linear array CCD camera, linear array LED light source and camera lens；
Additionally, be provided with being easy to mobile universal wheel in the bottom of frame, jerk service brake is provided with the front lower place of frame, is easy to urgent feelings
Jerk brake operation under condition.Several louvres are offered on the week side of boss wall of trapezoidal groove four of the perching table top, and often
Detachable dust debris filter screen is equipped with individual louvre.The electronics no-station pole canopy calibration apparatus are arranged at cloth examination device and winding
Between device, the electronics no-station pole canopy calibration apparatus include tension detector and the adjustable selvage guide rubber roll of linear velocity, the tension force
Detector is arranged on selvage guide rubber roll, and selvage guide rubber roll one end connects pressure-regulating device by oil line pipe, and the other end passes through skin
Band is connected with toothed gearing electric motor；The electric eye automatic edge-adjusting device is arranged on the lower section of electronics no-station pole canopy calibration apparatus,
The electric eye automatic edge-adjusting device includes infrared photoelectric sensor and opposite side adjuster, and the self-measuring device is arranged on electronics
No-station pole canopy calibration apparatus are set and cloth examination device between；The automatic controlled box is arranged on frame foremost, automatic controlled box
It is provided with touch display screen, PLC and image acquisition and processing device, the infrared photoelectric sensor, tension detector, electricity
Eye automatic edge-adjusting device, pressure-regulating device and toothed gearing electric motor are electrically connected with automatic controlled box.At described image collection
Reason device is high with treatment board, including FPGA module, DSP module and Camera Link using the IMAQ of FPGA+DSP frameworks
Fast image data transmission module, it is main to be responsible for carrying out cloth view data Real-time Collection with treatment, responsible and touch display screen
On man-machine interactive system carry out data transmission and respond the control command and parameter setting instruction of man-machine interactive system.Due to
In the process of running, the cloth image data amount of collection is big and requires real-time and high-speed data transmission, therefore uses Camera for whole machine
Link high speed image data transport modules are more advantageous；Cost of manufacture and R＆D cycle in view of whole machine, use herein
FPGA module, can strengthen the flexibility of image acquisition and processing device；Because Fabric Defect point detection algorithm compares requirement of real-time
Height, and algorithm complexity in itself is also high, in order to improve the operational capability of image acquisition and processing device, using DSP module so that
The processor has real-time higher.
As a modification of the present invention, the unwinding device include bowl-type cloth standing groove, active cloth supply roller, cabinet frame
And crimp roll, crimp roll is able to ensure that cloth prevents curling cloth when cloth examination device is entered, and the bowl-type cloth standing groove is consolidated
Dingan County is mounted in frame back, and multiple active cloth supply rollers are provided with bowl-type cloth standing groove, and described cabinet frame is arranged on bowl-type
Simultaneously near crimp roll, the crimp roll is driven using cloth motor is walked for the top of cloth standing groove, crimp roll and walks cloth motor
Belt transmission is used between axle, infrared detector is provided with the notch of the bowl-type cloth standing groove, infrared detector with
Automatic controlled box is electrically connected, for whether, with the presence of cloth, when not having cloth, automatic controlled box to be automatically stopped whole in detect tank
Individual machine run, so as to reach the purpose of energy-conservation.
Used as a modification of the present invention, the wrap-up is arranged on frame front end positioned at the lower section of cloth examination device, receives
Winding apparatus include batching support, batching floating roller, the first cloth beam, the second cloth beam and batching motor, solid on the batching support
Surely it is provided with orthogonal to volume warp knit and to quilling volume, the first cloth beam and the second cloth beam are positioned to volume warp knit and to quilling
The underface of volume, and the described pair of warp-knit initial position of volume is located between the first cloth beam and the second cloth beam, batching floating roller
The lower section of the first cloth beam and the second cloth beam is arranged on, the position of batching floating roller is adjustable, the second cloth beam is by belt and volume
Cloth motor is connected.
As a modification of the present invention, it is described walk cloth motor and batching motor speed governing driving is carried out using frequency converter,
The frequency converter is electrically connected by encoder with automatic controlled box.
Used as a modification of the present invention, first cloth beam and the second cloth beam use the special foamed glue of import
Roller, compiles non-slip to short pile cloth long to volume warp knit and to quilling, and rolling tube both sides are neat, and the slackness of yardage roll is suitable.
Relative to prior art, advantages of the present invention is as follows, 1) overall construction design is ingenious, dismounting assembling maintenance replacing side
Just, cost is relatively low, high degree of automation, and perching essence amount is high, long service life；2) operating personnel are by touching on automatic controlled box
Touch display screen carries out man-machine interaction with the machine, when can complete to being run in the setting of linear array CCD camera parameter and transmission system
Between, measurement unit, measuring accuracy and the isoparametric setting of motor initial speed, automatic controlled box receives view data and fault inspection
Survey, in real time display cloth image and fault label information and storage image and fault data, data processing speed is fast and high precision；
3) the efficient cloth examination device of whole machine configuration ensure that efficient, continuous and stabilization perching work, whole machine programming Control, change frequency modulation
Speed, so as to realize retractable volume and the quiet cooperation of cloth examination device, low intensity, recruitment province, high efficiency and high-quality；4) whole machine configuration
Cloth examination device principle clear, snoot, perching polishing lamp and the linear array LED light for installing additional that shoot cloth surface is imaged by CCD
Source can ensure that accurate detection cloth defect, realize the automation investigation of fault, convenient laborsaving saving of labor；5) electronics of whole machine configuration without
Tension force calibration apparatus are capable of the tension force of variable frequency adjustment yardage roll, it is ensured that no-station pole canopy winds and cloth rolling door width does not shrink.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
In figure：1- frames, 2- perching table tops, 3- snoots, 4- perching polishing lamps, 5- linear array CCD cameras, 6- linear arrays LED
Light source, 7- bowl-type cloth standing grooves, 8- active cloth supply rollers, 9- infrared detectors, 10- automatic controlled boxs, the cabinet frame of 11-, 12- exhibitions
Width roller, 13- walks cloth motor, and 14- batching supports, 15- is compiled to quilling, and 16- is to volume warp knit, the cloth beams of 17- first, 18- volume Twos
Cloth rewinder roll, 19- batching floating rollers, 20- batching motors, 21- selvage guide rubber rolls, 22- toothed gearing electric motors, 23- electric eye automatic edge-adjusting devices,
24- self-measuring devices, 25- universal wheels, 26- jerk service brakes.
Specific embodiment
In order to deepen the understanding of the present invention and understanding, the invention will be further described below in conjunction with the accompanying drawings and introduces.
Embodiment 1：As shown in figure 1, a kind of automatic edge-adjusting high speed cloth inspecting machine, including frame 1 and it is arranged in frame 1
Unwinding device, cloth examination device, wrap-up, electric eye automatic edge-adjusting device 23, electronics no-station pole canopy calibration apparatus, self-measuring device
24 and automatic controlled box 10, the cloth examination device includes inclining perching table top 2 and snoot 3, the snoot 3 it is fully wrapped around live
The perching table top 2, is provided with many perching polishing lamps 4 on snoot 3, and the perching table top 2 is additional using trapezoidal groove
Invisible glass is made, and trapezoidal groove bottom is provided with multigroup linear array CCD camera 5, linear array LED light source 6 and camera lens.In frame
1 bottom is provided with is easy to mobile universal wheel 25, and jerk service brake 26 is provided with the front lower place of frame 1, is easy in emergency circumstances
Jerk brake operation.Several louvres are offered on the week side of boss wall of trapezoidal groove four of the perching table top 2, and each dissipates
Detachable dust debris filter screen is equipped with hot hole.The electronics no-station pole canopy calibration apparatus are arranged at cloth examination device and wrap-up
Between, the electronics no-station pole canopy calibration apparatus include tension detector and the adjustable selvage guide rubber roll 21 of linear velocity, the tension force inspection
Survey device to be arranged on selvage guide rubber roll 21, the one end of selvage guide rubber roll 21 connects pressure-regulating device by oil line pipe, the other end passes through
Belt is connected with toothed gearing electric motor 22；The electric eye automatic edge-adjusting device 23 is arranged on electronics no-station pole canopy calibration apparatus
Lower section, the electric eye automatic edge-adjusting device includes infrared photoelectric sensor and opposite side adjuster, and the self-measuring device 24 sets
Put and set and cloth examination device between in electronics no-station pole canopy calibration apparatus；The automatic controlled box 10 is arranged on frame 1 foremost,
Automatic controlled box 10 is provided with touch display screen, PLC and image acquisition and processing device, the infrared photoelectric sensor,
Tension detector, electric eye automatic edge-adjusting device 23, pressure-regulating device and toothed gearing electric motor 22 are electric with automatic controlled box 10
Connection.Described image Acquisition Processor uses the IMAQ and treatment board, including FPGA module, DSP of FPGA+DSP frameworks
Module and Camera Link high speed image data transport modules, it is main to be responsible for carrying out cloth view data Real-time Collection with place
Reason, the control command for being responsible for carrying out data transmission and responding with the man-machine interactive system in touch display screen man-machine interactive system
And parameter setting instruction.Due to whole machine in the process of running, the cloth image data amount of collection is big and requires real time high-speed data
Transmission, thus it is more advantageous using Camera Link high speed image data transport modules；In view of whole machine cost of manufacture with
And the R＆D cycle, herein using FPGA module, the flexibility of image acquisition and processing device can be strengthened；Calculated because Fabric Defect point is detected
Method is higher to requirement of real-time, and algorithm complexity in itself is also high, in order to improve the computing energy of image acquisition and processing device
Power, using DSP module so that the processor has real-time higher.
Embodiment 2：As shown in figure 1, used as a modification of the present invention, the unwinding device includes bowl-type cloth standing groove
7th, active cloth supply roller 8, cabinet frame 11 and crimp roll 12, crimp roll 12 be able to ensure that cloth enter cloth examination device when prevent cloth
Crimping, the bowl-type cloth standing groove 7 is fixedly mounted on the back of frame 1, and multiple actives are provided with bowl-type cloth standing groove 7
Cloth supply roller 8, described cabinet frame 11 is arranged on the top of bowl-type cloth standing groove 7 and near crimp roll 12, and the crimp roll 12 is adopted
It is driven with cloth motor 13 is walked, crimp roll 12 and is walked between the axle of cloth motor 13 using belt transmission, is put in the bowl-type cloth
Infrared detector 9 is provided with the notch for putting groove 7, infrared detector 9 is electrically connected with automatic controlled box 10, for being in detect tank
No with the presence of cloth, when not having cloth, automatic controlled box 10 is automatically stopped whole machine run, so as to reach the mesh of energy-conservation
's.Remaining structure and advantage are identical with embodiment 1.
Embodiment 3：As shown in figure 1, used as a modification of the present invention, the wrap-up is arranged on the front end of frame 1 position
In the lower section of cloth examination device, wrap-up includes batching support 14, batching floating roller 19, the first cloth beam 17, the second cloth beam 18
With batching motor 20, it is fixed with the batching support 14 orthogonal to volume warp knit 16 and to quilling volume 15, the first volume
The cloth beam 18 of cloth rewinder roll 17 and second is located at the underface that 15 are compiled to volume warp knit 16 and to quilling, and described pair is rolled up the initial of warp knit 16
Position is located between the first cloth beam 17 and the second cloth beam 18, and batching floating roller 19 is arranged on the first cloth beam 17 and volume Two
The lower section of cloth rewinder roll 18, the position of batching floating roller 19 is adjustable, and the second cloth beam 17 carries out transmission company by belt and batching motor 20
Connect.Remaining structure and advantage are identical with embodiment 1.
Embodiment 4：As shown in figure 1, as a modification of the present invention, it is described walk cloth motor 13 and batching motor 20 adopt
Speed governing driving is carried out with frequency converter, the frequency converter is electrically connected by encoder with automatic controlled box 10.Remaining structure and advantage
It is identical with embodiment 1.
Embodiment 5：As shown in figure 1, as a modification of the present invention, the cloth beam 18 of first cloth beam 17 and second
Use the special foaming rubber roll of import, to volume warp knit 16 and to quilling compile 15 pairs of short pile cloths long it is non-slip, rolling tube both sides are whole
Together, and yardage roll slackness it is suitable.Remaining structure and advantage are identical with embodiment 1.
The present invention can also combine at least one of technical characteristic described in embodiment 2,3,4,5 with embodiment 1 to be formed
New implementation method.
It should be noted that above-described embodiment, not for limiting protection scope of the present invention, in above-mentioned technical proposal
On the basis of done equivalents or replacement each fall within the scope that the claims in the present invention are protected.In the claims, it is single
Word "comprising" does not exclude the presence of part not listed in the claims.The use of word first, second does not indicate that any order, can
These words are construed to title.
Claims (5)
1. a kind of automatic edge-adjusting high speed cloth inspecting machine, it is characterised in that：Including frame and the unwinding device being arranged in frame, test
Cloth apparatus, wrap-up, electric eye automatic edge-adjusting device, electronics no-station pole canopy calibration apparatus, self-measuring device and automatic controlled box,
The cloth examination device includes inclining perching table top and snoot, and perching table top is stated in the fully wrapped around residence of snoot, in optically focused
Many perching polishing lamps are provided with cover, the perching table top is made of the additional invisible glass of trapezoidal groove, trapezoidal recessed
Trench bottom is provided with multigroup linear array CCD camera, linear array LED light source and camera lens；It is provided with the bottom of frame and is easy to the ten thousand of movement
To wheel, jerk service brake is provided with the front lower place of frame；Several are offered on the week side of boss wall of trapezoidal groove four of the perching table top
Detachable dust debris filter screen is equipped with louvre, and each louvre；The electronics no-station pole canopy calibration apparatus are arranged at
Between cloth examination device and wrap-up, the electronics no-station pole canopy calibration apparatus include tension detector and the adjustable selvage guide of linear velocity
Rubber roll, the tension detector is arranged on selvage guide rubber roll, and selvage guide rubber roll one end connects pressure-regulating device by oil line pipe,
The other end is connected by belt with toothed gearing electric motor；The electric eye automatic edge-adjusting device is arranged on electronics no-station pole canopy adjustment
The lower section of device, the electric eye automatic edge-adjusting device includes infrared photoelectric sensor and opposite side adjuster, the automatic gauge dress
Put and be arranged between the setting of electronics no-station pole canopy calibration apparatus and cloth examination device；The automatic controlled box be arranged on frame most before
End, automatic controlled box is provided with touch display screen, PLC and image acquisition and processing device, described image Acquisition Processor
IMAQ and treatment board, including FPGA module, DSP module and Camera Link using FPGA+DSP frameworks are schemed at a high speed
As data transmission module, the infrared photoelectric sensor, tension detector, electric eye automatic edge-adjusting device, pressure-regulating device and
Toothed gearing electric motor is electrically connected with automatic controlled box.
2. a kind of automatic edge-adjusting high speed cloth inspecting machine as claimed in claim 1, it is characterised in that the unwinding device includes bowl-type
Cloth standing groove, active cloth supply roller, cabinet frame and crimp roll, the bowl-type cloth standing groove is fixedly mounted on frame back,
Multiple active cloth supply rollers are provided with bowl-type cloth standing groove, described cabinet frame is arranged on the top of bowl-type cloth standing groove and leans on
Nearly crimp roll, the crimp roll is driven using cloth motor is walked, and crimp roll and is walked between cloth motor shaft using belt transmission,
Infrared detector is provided with the notch of the bowl-type cloth standing groove, infrared detector is electrically connected with automatic controlled box.
3. a kind of automatic edge-adjusting high speed cloth inspecting machine as claimed in claim 2, it is characterised in that the wrap-up is arranged on machine
Frame front end is located at the lower section of cloth examination device, and wrap-up includes batching support, batching floating roller, the first cloth beam, the second cloth beam
With batching motor, be fixed with the batching support it is orthogonal compiled to volume warp knit and to quilling, the first cloth beam and the
Two cloth beams are located at the underface compiled to volume warp knit and to quilling, and the described pair of warp-knit initial position of volume is to be located at the first batching
Between roller and the second cloth beam, batching floating roller is arranged on the lower section of the first cloth beam and the second cloth beam, the position of batching floating roller
Adjustable, the second cloth beam is connected by belt with batching motor.
4. a kind of automatic edge-adjusting high speed cloth inspecting machine as claimed in claim 3, it is characterised in that it is described walk cloth motor and batching electricity
Machine carries out speed governing driving using frequency converter, and the frequency converter is electrically connected by encoder with automatic controlled box.
5. a kind of automatic edge-adjusting high speed cloth inspecting machine as claimed in claim 4, it is characterised in that first cloth beam and second
Cloth beam is using foaming rubber roll.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510580928.6A CN105220437B (en) | 2015-09-14 | 2015-09-14 | A kind of automatic edge-adjusting high speed cloth inspecting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510580928.6A CN105220437B (en) | 2015-09-14 | 2015-09-14 | A kind of automatic edge-adjusting high speed cloth inspecting machine |
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| CN105220437A CN105220437A (en) | 2016-01-06 |
| CN105220437B true CN105220437B (en) | 2017-07-04 |
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| CN107697696A (en) * | 2017-11-04 | 2018-02-16 | 无锡山秀科技有限公司 | A kind of carbon cloth cloth-rolling device |
| CN108776136B (en) * | 2018-06-02 | 2021-09-14 | 李亚萍 | Automatic device for processing heat insulation material |
| CN108715368A (en) * | 2018-07-05 | 2018-10-30 | 浙江爱蒙思服饰有限公司 | A kind of clothes processing cloth machine |
| CN111764142A (en) * | 2020-07-14 | 2020-10-13 | 数联智造(厦门)数据科技有限公司 | Intelligent cloth inspecting system |
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