CN212124249U - Cloth machine is spread to wind-powered electricity generation blade girder web - Google Patents
Cloth machine is spread to wind-powered electricity generation blade girder web Download PDFInfo
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- CN212124249U CN212124249U CN202020656995.8U CN202020656995U CN212124249U CN 212124249 U CN212124249 U CN 212124249U CN 202020656995 U CN202020656995 U CN 202020656995U CN 212124249 U CN212124249 U CN 212124249U
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- girder web
- rolling
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Abstract
A cloth paving machine for a wind power blade girder web comprises a rack, a cloth rolling and placing trolley and rails, wherein the rack is used for being installed on a die for producing the wind power blade girder web; the cloth rolling and releasing trolley is provided with an upper cloth rolling and releasing shaft and a lower cloth rolling and releasing shaft, each cloth rolling and releasing shaft comprises 3 cloth rolling and releasing shafts which are transversely arranged, and the cloth rolling and releasing trolleys on the two sides of each cloth rolling and releasing shaft are provided with cloth guiding mechanisms for guiding and flattening cloth. This spread cloth machine reasonable in design, convenient operation puts the setting of cloth axle through upper and lower two-layer cloth book, has realized the multilayer of blade, two-way shop cloth, and it is efficient to spread the cloth, spreads cloth effectual.
Description
Technical Field
The utility model relates to a wind power generation technical field, especially a cloth machine is spread to wind-powered electricity generation blade girder web.
Background
Wind power generation is characterized in that kinetic energy of wind is converted into electric energy, wind energy is a clean and pollution-free renewable energy source and is utilized by people for a long time, the kinetic energy of the wind is converted into mechanical kinetic energy, and then the mechanical energy is converted into electric kinetic energy, namely the wind power generation. The principle of wind power generation is that wind power drives windmill blades to rotate, and then the rotating speed is increased through a speed increaser, so that a generator is promoted to generate electricity.
In wind power generation, blades play a vital role, and in the production process of the blades, multilayer cloth paving operation is required, at present, most of the cloth paving operation is carried out manually, so that the cloth paving efficiency is low, the labor intensity is high, and the cloth paving quality is difficult to control; in the prior art, although machines are adopted to carry out blade cloth laying operation, only single-layer laying can be carried out at each time, the laying efficiency is not high enough, and the production requirements are difficult to meet.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that to prior art not enough, provide a reasonable in design, can carry out manual or automatic cloth, spread cloth efficient, spread effectual wind-powered electricity generation blade girder web shop cloth machine of cloth to the blade.
The technical problem to be solved by the utility model is realized through the following technical scheme. The utility model relates to a cloth spreading machine for a wind power blade girder web, which comprises a frame, a cloth roll and cloth placing trolley, a track and a cloth guide rail, wherein the frame is used for being installed on a die for producing the wind power blade girder web; the cloth rolling and releasing trolley is provided with an upper cloth rolling and releasing shaft and a lower cloth rolling and releasing shaft, each cloth rolling and releasing shaft comprises 3 cloth rolling and releasing shafts which are transversely arranged, and the cloth rolling and releasing trolleys on the two sides of each cloth rolling and releasing shaft are provided with cloth guiding mechanisms for guiding and flattening cloth.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, the yardage roll is put the cloth dolly and is included the frame, and 1 action wheel is installed to one side of frame, and 1 action wheel and 1 from the driving wheel are installed to the both sides of frame, still installs on the frame and is used for driving action wheel pivoted driving motor, all installs drive gear on 2 action wheels, install on the track with drive gear complex rack.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, every yardage roll is put the yardage roll and all is included main shaft and 2 suits at the epaxial positioning baffle of main shaft, all install on the positioning baffle with yardage roll complex adjusting collar, still connect soon on the main shaft and be used for carrying out the positioning bolt fixed to positioning baffle.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, the both ends tip of main shaft is the cuboid form, be provided with on the yardage roll put the cloth dolly with main shaft both ends tip complex rectangle form mounting groove.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, lead cloth mechanism and include horizontal direction group, vertical direction group and rhombus nip roll, horizontal direction group installs in the top of vertical direction group, and vertical direction group installs in the top of rhombus nip roll.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, horizontal direction group and vertical direction group all include the guiding axle of 3 horizontal settings, 3 guiding axle horizontal arrangement in the horizontal direction group, 3 guiding axle vertical arrangement of vertical direction group.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, should shop the cloth machine still including being used for carrying out the quality monitoring ware monitored to the yardage roll cloth, the quality monitoring ware is including the monitor of probe and the probe image observation of being convenient for, probe fixed mounting is on the yardage roll of leading the oblique top of cloth mechanism puts the cloth dolly.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, should spread the cloth machine still including being used for controlling whole shop's cloth machine and carrying out the controlling means of automatic operation, controlling means includes that fixed mounting still installs warning light, control panel, power indicator and emergency stop button on the control box at the control box on unreeling the cloth dolly with install the controller in the control box.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above wind-powered electricity generation blade girder web shop cloth machine, controlling means still includes wireless remote control ware, wireless remote control ware and controller wireless connection.
Compared with the prior art, the utility model discloses a frame is used for installing on the mould of production wind-powered electricity generation blade girder web, then utilize the yardage roll to put the cloth dolly and reciprocate on the track that sets up in frame both sides and come to spread the cloth to wind-powered electricity generation blade girder web, two layers of yardage roll are put the cloth axle about being provided with on the yardage roll puts the cloth dolly, each layer of yardage roll is put the cloth axle and is included 3, when the yardage roll puts the cloth dolly and moves to one side, the yardage roll that the cloth axle was put to lower floor's yardage roll releases the cloth, when the yardage roll is put the dolly and moves to the opposite side, the yardage roll release cloth that the cloth axle was put to upper layer of yardage roll is carried out; secondly, install the quality watch-dog on cloth puts cloth dolly, the workman of being convenient for in time takes place the quality problem on the yardage roll cloth. This spread cloth machine reasonable in design, convenient operation puts the setting of cloth axle through upper and lower two-layer cloth book, has realized the multilayer of blade, two-way shop cloth, and it is efficient to spread the cloth, spreads cloth effectual.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the cloth rolling and releasing trolley of the present invention;
FIG. 3 is a schematic structural view of the cloth winding and unwinding shaft of the present invention;
fig. 4 is a schematic structural view of the web mold of the present invention;
fig. 5 is a schematic structural view of the vertical guide set of the present invention;
fig. 6 is a schematic structural view of the diamond flattening roll of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the present invention are combined to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, a cloth paving machine for a wind power blade girder web comprises a rack mounted on a mold 26 for producing the wind power blade girder web, a cloth roll placing trolley mounted on the rack for paving the wind power blade girder web, and rails 15 mounted on two sides of the rack for facilitating movement of the cloth roll placing trolley; an upper layer of cloth rolling and cloth releasing shaft and a lower layer of cloth rolling and cloth releasing shaft are arranged on the cloth rolling and cloth releasing trolley, each layer of cloth rolling and cloth releasing shaft comprises 3 cloth rolling and cloth releasing shafts which are transversely arranged, and cloth guiding mechanisms for guiding and flattening cloth are arranged on the cloth rolling and cloth releasing trolleys on the two sides of the cloth rolling and cloth releasing shafts; the die 26 for producing the wind power blade girder web refers to a web die 26 in the prior art, and is used for placing and fixing the wind power blade girder web, so that the problem that the cloth paving quality is affected due to the fact that the wind power blade girder web shakes or moves when cloth is paved is avoided, and the cloth paving machine is used for being erected on the web die 26 and paving the wind power blade girder web on the web die 26; the rail 15 is convenient to arrange, and the cloth rolling and cloth releasing trolley moves back and forth along the girder web of the wind power blade to perform cloth back and forth spreading; the lower layer is used for laying cloth when the cloth rolling and cloth releasing trolley moves to one side, and the upper layer is used for laying cloth when the cloth rolling and cloth releasing trolley moves to the other side; the two sides of the cloth roll unwinding trolley are respectively provided with a cloth guide mechanism, the cloth guide mechanism on one side is used for being matched with a lower layer of cloth roll unwinding shaft, and the cloth guide mechanism on the other side is used for being matched with an upper layer of cloth roll unwinding shaft, so that the cloth on the cloth roll unwinding shaft is guided, stretched and flattened during output, and the cloth is conveniently and better paved; the lower layer 3 cloth rolling and releasing shafts are respectively a first cloth rolling and releasing shaft 7, a second cloth rolling and releasing shaft 8 and a third cloth rolling and releasing shaft 9; the upper 3 cloth rolling and releasing shafts are respectively a fourth cloth rolling and releasing shaft 10, a fifth cloth rolling and releasing shaft 11 and a sixth cloth rolling and releasing shaft 12;
the cloth dolly is put to yardage roll includes frame 1, and 1 action wheel 3 is installed to one side of frame 1, and 1 action wheel 3 and 1 are installed from driving wheel 5 in the both sides of frame 1, installs on the frame through connecting plate 6 from driving wheel 5, still installs on frame 1 and is used for driving 3 pivoted driving motor 4 of action wheel, all installs drive gear on 2 action wheels 3, installs on track 15 with drive gear complex rack. Driving motor 4 all is connected with 3 transmissions of action wheel through speed reducer 2, and the yardage roll is put the cloth dolly and is adopted 2 action wheel 3 drives, 1 from 5 auxiliary balance of driving wheel, realizes three point support to guarantee the yardage roll and put the even running of cloth dolly, the head of stick up, crooked phenomenon can not appear.
Each yardage roll is put the cloth axle and is all included main shaft 23 and 2 suit locating baffle 25 on main shaft 23, all installs on locating baffle 25 with yardage roll complex adjusting shaft sleeve 24, still connects soon on main shaft 23 to be used for fixing locating bolt 22 to locating baffle 25. The outer diameter of the adjusting shaft sleeve 24 is consistent with the inner diameter of the yardage roll, so that the yardage roll can be conveniently clamped on the adjusting shaft sleeve 24, and the inner diameter of the adjusting shaft sleeve 24 is slightly larger than that of the main shaft 23, so that the main shaft 23 can conveniently rotate; the positioning baffle 25 is used for positioning the yardage roll sleeved on the main shaft 23 from two sides so as to avoid left and right deviation when the yardage roll is laid; the positioning bolt 22 is used for fixing the positioning baffle 25 from two sides, and the outer surface of the main shaft 23 is provided with an external thread matched with the positioning bolt 22.
The two end parts of the main shaft 23 are cuboid, and rectangular mounting grooves matched with the two end parts of the main shaft 23 are formed in the cloth rolling and releasing trolley. The main shaft 23 is clamped on the cloth winding and unwinding trolley through the matching of the end parts of the two ends and the mounting groove, and the end parts of the two ends of the main shaft 23 are cuboid, so that the main shaft 23 is prevented from rotating when cloth is laid.
The cloth guiding mechanism comprises a transverse guiding group, a vertical guiding group and a rhombic flattening roller 28, the transverse guiding group is installed above the vertical guiding group, and the vertical guiding group is installed above the rhombic flattening roller 28. The cloth carries out the automatic isolation layering through horizontal direction group, vertical direction group in proper order, then stretches, the exhibition is flat through rhombus nip rolls 28 again to avoid the cloth to produce the fold when laying, influence product quality.
Horizontal direction group and vertical direction group all include 3 horizontal guiding axle 27 that set up, leave the clearance that the cloth of being convenient for passed between the guiding axle 27, 3 guiding axle 27 horizontal arrangement in the horizontal direction group, 3 guiding axle 27 vertical arrangement of vertical direction group. 27 horizontal arrangement of 3 guiding axles and the vertical range of 3 guiding axles of cloth dolly one side are put to the yardage roll and are mutually supported, be used for respectively putting the epaxial cloth cooperation of cloth with 3 yardage rolls of lower floor, 3 guiding axles 27 horizontal arrangement and the vertical range of 3 guiding axles of cloth dolly opposite side are put to the yardage roll and are mutually supported, be used for respectively putting the epaxial cloth cooperation of cloth with 3 yardage rolls of upper strata, put the epaxial cloth of cloth and stretch with the yardage roll, the layering, both avoid different yardage rolls to put the epaxial cloth of cloth and laminate each other and produce the fold, the workman of being convenient for carries out accurate observation to the cloth through quality monitor.
The cloth paving machine also comprises a quality monitor for monitoring cloth of the cloth rolls, wherein the quality monitor comprises a probe 29 and a monitor convenient for observing images of the probe 29, the probe 29 is fixedly arranged on a cloth roll releasing trolley obliquely above the cloth guide mechanism, the monitor is fixedly arranged on the side part of the cloth roll releasing trolley, the probe 29 records the images of the cloth at the cloth guide mechanism and transmits the shot images to the monitor, so that workers can conveniently observe the images in real time and find out unqualified places on the cloth in time; the number of the probes 29 is 2, the probes are respectively arranged on two sides of the cloth rolling and releasing trolley and are respectively used for monitoring cloth on the cloth guide mechanisms on the two sides; the cloth roll cloth-releasing trolley is further provided with a support 13, and the support 13 is provided with a pedal 14 which is convenient for a worker to walk or stand, so that the worker can move together with the cloth roll cloth-releasing trolley.
The cloth spreading machine further comprises a control device for controlling the whole cloth spreading machine to automatically run, the control device comprises a control box 17 fixedly mounted on the cloth rolling and releasing trolley and a controller mounted in the control box 17, and a warning lamp 18, a control panel 19, a power indicator lamp 20 and an emergency stop button 21 are further mounted on the control box 17. The controller is a PLC controller, a frequency converter matched with the driving motor 4 on the cloth roll unwinding trolley is further installed in the control box 17, an encoder is further installed on the driving motor 4, the driving motor 4 is controlled to move through frequency conversion programming conveniently, the moving speed (0-55 meters per minute) of the cloth roll unwinding trolley is adjusted, deviation is corrected, accordingly, the distance of each layer of the laid stroke can be set, and the cloth roll unwinding trolley automatically stops after being laid to the specified position of each layer.
The control device also comprises a wireless remote controller, and the wireless remote controller is wirelessly connected with the controller, so that a worker can conveniently perform remote control operation, and the control device is not limited to the operation position of the worker.
A cloth paving method for a wind power blade girder web comprises the following steps:
(1) preparing yardage rolls to be used for laying the cloth, sleeving the yardage rolls on a main shaft 23, sleeving positioning baffles 25 on two ends of the main shaft 23 to fix the yardage rolls, fixing the positioning baffles 25 by using positioning bolts 22, repeating the operation, and assembling 6 yardage roll laying shafts;
(2) hoisting the assembled 6 cloth roll unwinding shafts to a cloth roll unwinding trolley;
(3) setting a working program: starting a power supply, lighting a power indicator lamp 20, and setting a laying working stroke, a linear speed, a starting speed, a stopping time of each layer, a total laying layer number and an automatic deviation correction value of each layer on a control panel 19;
(4) starting an operation key manually or remotely, lighting a warning lamp 18, starting clicking, starting the operation of the cloth rolling and releasing trolley, and spreading cloth until the operation is finished; when the cloth roll cloth-releasing trolley moves towards one direction, the cloth roll on the cloth roll cloth-releasing shaft at the lower layer outputs cloth, the cloth is guided and flattened by the cloth-guiding mechanism to be spread, when the cloth roll cloth-releasing trolley moves towards the other direction, the cloth roll on the cloth-releasing shaft at the upper layer outputs cloth, the cloth is guided and flattened by the cloth-guiding mechanism to be spread, and the process is repeated until the number of layers to be spread is completed;
when in manual control, the automatic walking is clicked on the control panel 19, the cloth rolling and releasing trolley starts to run, and the automatic laying is carried out until the automatic stopping is finished;
when in remote control, the cloth rolling and releasing trolley starts to run by pressing an up key, and automatically stops when walking to a set laying stroke; pressing down a row key to start the operation of the cloth rolling and releasing trolley, and automatically stopping when the trolley travels to a set laying stroke;
(5) and after the cloth spreading is finished, turning off the power supply.
The application has the advantages that:
1. the yardage roll that this application used puts the cloth dolly through 3 wheel three point contacts track 15, because work piece mould 26 is the curved surface structure of straight line undulation, so track 15 is also straight line undulation, and the yardage roll is put the cloth dolly and is guaranteed three actual contacts of point all the time. No matter how the rail 15 is fluctuated and deformed on the curved surface of the workpiece mould 26, the stable operation of the cloth rolling and releasing trolley on the deformed rail 15 can be ensured;
2. the diamond flattening roller 28 is innovatively used by combining the characteristics of the raw material cloth, and the resonance generated by the raw material cloth and surrounding environment equipment is utilized, so that wrinkles generated in the cloth placing process are automatically unfolded and eliminated towards two sides, the raw material cloth is accurately laid on the station required by the workpiece, the quality problem caused by personnel fatigue and responsibility center in manual flattening is solved, the labor intensity is eliminated, and the product quality is ensured;
3. the application realizes the observation management of one person and multiple layers of one person and multiple machines by using the quality monitor, and releases labor force;
4. the method adopts a module programming control technology, precisely lays the required length of each layer of the workpiece, automatically returns and stops until the number of layers required by the workpiece is laid, and really realizes one-key starting;
5. the wind power blade girder web plate is paved once in multiple layers, and the paving task of the wind power blade girder web plate with the length of 76 meters can be completed within 2 hours, so that a large amount of labor cost is saved;
6. the cloth paving machine of this application can unreel automatically, intelligence is laid every layer length of raw materials cloth, automatic shutdown, automatic exhibition flat, variable frequency speed control, and manual, full-automatic, remote control three controls set up scram, automatic brake to be provided with safe spacing, not only safe and reliable, degree of automation is high moreover.
Claims (9)
1. The utility model provides a cloth machine is spread to wind-powered electricity generation blade girder web which characterized in that: the cloth paving machine comprises a rack which is used for being installed on a die for producing a wind power blade girder web, a cloth roll cloth placing trolley which is used for paving the wind power blade girder web is installed on the rack, and rails which are convenient for the cloth roll cloth placing trolley to move are also installed on two sides of the rack; the cloth rolling and releasing trolley is provided with an upper cloth rolling and releasing shaft and a lower cloth rolling and releasing shaft, each cloth rolling and releasing shaft comprises 3 cloth rolling and releasing shafts which are transversely arranged, and the cloth rolling and releasing trolleys on the two sides of each cloth rolling and releasing shaft are provided with cloth guiding mechanisms for guiding and flattening cloth.
2. The wind power blade girder web cloth spreading machine according to claim 1, characterized in that: the cloth dolly is put to yardage roll includes the frame, and 1 action wheel is installed to one side of frame, and 1 action wheel and 1 from the driving wheel are installed to the both sides of frame, still installs on the frame and is used for driving action wheel pivoted driving motor, all installs drive gear on 2 action wheels, install on the track with drive gear complex rack.
3. The wind power blade girder web cloth spreading machine according to claim 1, characterized in that: each yardage roll is put the cloth axle and is all included main shaft and 2 suits of main epaxial positioning baffle, all installs on the positioning baffle with yardage roll complex adjustment shaft cover, still connects soon on the main shaft to be used for fixing the positioning bolt to the positioning baffle.
4. The wind power blade girder web laying machine according to claim 3, characterized in that: the two end parts of the main shaft are cuboid, and rectangular mounting grooves matched with the two end parts of the main shaft are formed in the cloth rolling and releasing trolley.
5. The wind power blade girder web cloth spreading machine according to claim 1, characterized in that: the cloth guiding mechanism comprises a transverse guiding group, a vertical guiding group and a rhombic flattening roller, the transverse guiding group is installed above the vertical guiding group, and the vertical guiding group is installed above the rhombic flattening roller.
6. The wind power blade girder web laying machine according to claim 5, characterized in that: horizontal direction group and vertical direction group all include the guiding axle of 3 horizontal settings, and 3 guiding axle horizontal arrangement in the horizontal direction group, 3 guiding axle vertical arrangement of vertical direction group.
7. The wind power blade girder web cloth spreading machine according to claim 1, characterized in that: the cloth paving machine further comprises a quality monitor for monitoring the cloth of the cloth roll, the quality monitor comprises a probe and a monitor convenient for observing the image of the probe, and the probe is fixedly arranged on a cloth roll cloth releasing trolley obliquely above the cloth guide mechanism.
8. The wind power blade girder web cloth spreading machine according to claim 1, characterized in that: the cloth paving machine further comprises a control device for controlling the whole cloth paving machine to automatically run, the control device comprises a control box fixedly mounted on the cloth roll cloth releasing trolley and a controller mounted in the control box, and a warning lamp, a control panel, a power indicator lamp and an emergency stop button are further mounted on the control box.
9. The wind power blade girder web laying machine according to claim 8, characterized in that: the control device also comprises a wireless remote controller, and the wireless remote controller is wirelessly connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020656995.8U CN212124249U (en) | 2020-04-27 | 2020-04-27 | Cloth machine is spread to wind-powered electricity generation blade girder web |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020656995.8U CN212124249U (en) | 2020-04-27 | 2020-04-27 | Cloth machine is spread to wind-powered electricity generation blade girder web |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212124249U true CN212124249U (en) | 2020-12-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020656995.8U Expired - Fee Related CN212124249U (en) | 2020-04-27 | 2020-04-27 | Cloth machine is spread to wind-powered electricity generation blade girder web |
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| Country | Link |
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| CN (1) | CN212124249U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111469444A (en) * | 2020-04-27 | 2020-07-31 | 顾洪全 | Cloth paving machine and cloth paving method for wind power blade girder web |
-
2020
- 2020-04-27 CN CN202020656995.8U patent/CN212124249U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111469444A (en) * | 2020-04-27 | 2020-07-31 | 顾洪全 | Cloth paving machine and cloth paving method for wind power blade girder web |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201211 |
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| CF01 | Termination of patent right due to non-payment of annual fee |