CN110239114A - A kind of the automatic placement trolley and its laying method of wind electricity blade crossbeam product fiber cloth - Google Patents
A kind of the automatic placement trolley and its laying method of wind electricity blade crossbeam product fiber cloth Download PDFInfo
- Publication number
- CN110239114A CN110239114A CN201910521696.5A CN201910521696A CN110239114A CN 110239114 A CN110239114 A CN 110239114A CN 201910521696 A CN201910521696 A CN 201910521696A CN 110239114 A CN110239114 A CN 110239114A
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- China
- Prior art keywords
- cloth
- trolley
- fiber cloth
- tension
- wind electricity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/386—Automated tape laying [ATL]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses the automatic placement trolleies and its laying method of a kind of wind electricity blade crossbeam product fiber cloth, it includes trolley track (1), rack gear (2), driving wheel apparatus (3), steel structure frame (4), puts cloth apparatus (5), tension-adjusting gear (6), rotating device (7) and catch up with cloth apparatus (8)；The trolley track (1) is mounted on the two sides of big beam mould, with die face with type, rack gear (2) are installed on trolley track (1), driving wheel apparatus (3) is by steel structure frame (4) and puts cloth apparatus (5) connection, driving gear and rack gear (2) engagement of wheel apparatus (3) by motor reducer are driven, moves entire trolley realization on trolley track (1).Structure of the invention reasonable design, easy operation, it is ensured that fiber cloth is laid with along die face with type, can meet Product Process requirement, mitigates labor intensity of workers, high production efficiency, can be solved manually to put cloth and be pullled destruction to fiber cloth.
Description
Technical field
The invention patent relates to a kind of automatic placement trolley and its laying methods, in particular to a kind of to be applied to wind electricity blade
The automatic placement trolley and its laying method of crossbeam product fiber cloth.
Background technique
Crossbeam is a main load component in wind power generation blade, and row of blades is all manually to pull glass in the industry at present
Cloth is laid on big beam mould, and positioning of the glass-fiber-fabric on big beam mould is entirely manually adjusting by worker, such laying
Mode will lead to positioning of the fiber cloth on big beam mould and deviation occurs, and pulls crossbeam cloth by hand and will lead to glass-fiber-fabric appearance
Broken silk, fibring phenomenon, have a significant impact to crossbeam product quality；In addition as the enlargement of blade, big beam length and thickness increase
Add, the laying of a crossbeam product glass-fiber-fabric needs artificial reciprocal walking about 9KM (by taking 75m crossbeam as an example), staff labor intensity
Greatly, low efficiency；
Based on the above reasons, we develop the automatic placement trolley of crossbeam product fiber cloth, realize crossbeam product fiber cloth
High quality and efficient laying.
Summary of the invention
Patent of invention purpose: the purpose of the invention patent is for overcome the deficiencies in the prior art, to provide a kind of structure conjunction
Reason, easy to operate, high production efficiency, laying precision is high, the automatic placement trolley of the crossbeam glass-fiber-fabric of high degree of automation and its
Laying method.
Technical solution: the purpose in order to realize the invention patent, the technical solution that the invention patent uses are as follows:
A kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth, it includes trolley track, rack gear, driving wheel dress
It sets, steel structure frame, put cloth apparatus, tension-adjusting gear, rotating device and catch up with cloth apparatus；
The trolley track is mounted on the two sides of big beam mould, with die face with type, installs on trolley track with teeth
Item, driving wheel apparatus are connected by steel structure frame with cloth apparatus is put, and driving wheel apparatus passes through the driving gear of motor reducer
It is engaged with rack gear, moves entire trolley realization on trolley track；
It is described put to be equipped on cloth apparatus put cloth beam, the laying of cloth may be implemented；Tension-adjusting gear is equipped with bullet
Spring pull rod can control the angle of tension-adjusting gear by spring pull rod, realize the tension adjustment of fiber cloth；Rotating device can
It realizes the rotation of laying trolley 180 degree, realizes that fiber cloth is back and forth laid with；Catch up with cloth apparatus can be by the fiber cloth laid in big beam mould
On catch up with it is flat；
The laying trolley power supply is used with type trolley；
The tension-adjusting gear is mounted on steel structure frame；
The rotating device lower part is mounted on steel structure frame, and rotating device top is connect with cloth apparatus is put.
Described catches up with cloth apparatus to connect with cloth apparatus is put.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Rack gear be mounted on trolley track by bolt, convenient for backlash adjust.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Driving wheel apparatus use servo motor acceleration and deceleration machine.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Put cloth apparatus be equipped with damping brake, can prevent yardage roll from sliding.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Laying trolley use PLC programming Control, laying carriage walking distance can be controlled according to programming.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Tension-adjusting gear include two bearing blocks and four roll shafts being mounted on bearing block；Tension-adjusting gear is drawn by spring
Bar is connected on steel structure frame, can control the angle of tension-adjusting gear by spring pull rod, realizes the tension of fiber cloth
Adjustment.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Rotating device include upper bracket, intermediate ball and lower pallet；It is machined on the upper bracket and lower pallet
Groove, ball are placed in a groove, and the upper bracket and lower pallet center are machined with hole, and screw rod will after passing through hole
Upper bracket and lower pallet link together.
Preferably, the automatic placement trolley of above-described a kind of wind electricity blade crossbeam product fiber cloth, it is described
Catch up with cloth apparatus include catch up with cloth frame, center roll shaft, nylon tabletting and rubber covering；The center roll shaft, which is mounted on, catches up with cloth frame
On frame, nylon tabletting centre bore is greater than the outer diameter of center roll shaft, and nylon tabletting is sleeved on the roll shaft of center, the outside of nylon tabletting
It is covered with rubber covering；Nylon tabletting squeezes rubber skin under the effect of gravity, to carry out catching up with pressure to glass fabric.
A kind of laying method of wind electricity blade crossbeam product fiber cloth, comprising the following steps:
Step 1: crossbeam yardage roll being mounted on and puts the putting on cloth beam of cloth apparatus, crossbeam cloth is passed through into tension-adjusting gear by hand
After place on the mold surface；
Step 2: control system control device, can in a manual mode or automatic mode realize, equipment starting, with type wiping
Line supplies electricity to trolley driving wheel apparatus, and servo motor drives speed reducer band moving gear and rack gear to engage, realizes entire trolley
It is moved on trolley track；
Step 3: laying trolley uses PLC programming Control, can control laying carriage walking distance according to programming, put
Length detection result is fed back to system control device by cloth apparatus, and length reaches after parameter setting requires, and cutting means are by glass
Fiber cloth is pressed against and cuts.
Step 4: after the completion of one layer of crossbeam cloth laying, rotating device can make to put cloth apparatus rotation 180 degree, realize fiber cloth
It is reciprocal to be laid with, catch up with cloth apparatus that can catch up with the fiber cloth laid on big beam mould flat.
The utility model has the advantages that the automatic placement trolley and its laying of a kind of wind electricity blade crossbeam product fiber cloth provided by the invention
Method has the advantage that
The automatic placement trolley of wind electricity blade crossbeam product fiber cloth provided by the invention, reasonable in design, operation side
Just it, it can be achieved that crossbeam cloth is laid with automatically along mold, can solve to pull glass-fiber-fabric caused by crossbeam cloth broken silk, fibring when manually spreading cloth
The phenomenon that Deng product quality is influenced.
The laying method of fiber cloth provided by the invention, strong operability can mitigate labor intensity of workers significantly, improve life
Produce efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the automatic placement trolley of wind electricity blade crossbeam product fiber cloth of the present invention.
Fig. 2 is the structural schematic diagram of tension-adjusting gear provided by the invention.
Fig. 3 is the structural schematic diagram of rotating device provided by the invention.
Fig. 4 is the structural schematic diagram provided by the invention for catching up with cloth apparatus.
Specific embodiment
In the following with reference to the drawings and specific embodiments, patent that the present invention is furture elucidated, it should be understood that these embodiments are only used for
Illustrate the invention patent rather than limits the range of the invention patent, after having read the invention patent, art technology
Personnel fall within the application range as defined in the appended claims to the modification of the various equivalent forms of the invention patent.
As shown in Figures 1 to 4, a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth, it includes small track
Road 1, driving wheel apparatus 3, steel structure frame 4, puts cloth apparatus 5, tension-adjusting gear 6, rotating device 7 and catches up with cloth apparatus rack gear 2
8；
The trolley track 1 is mounted on the two sides of big beam mould, with die face with type, is equipped on trolley track 1
Rack gear 2, driving wheel apparatus 3 is by steel structure frame 4 and puts the connection of cloth apparatus 5, drives drive of the wheel apparatus 3 by motor reducer
Moving gear and rack gear 2 engage, and move entire trolley realization on trolley track 1；
It is described put to be equipped on cloth apparatus 5 put cloth beam 9, the laying of cloth may be implemented；Tension-adjusting gear 6 is equipped with
Spring pull rod can control the angle of tension-adjusting gear 6 by spring pull rod, realize the tension adjustment of fiber cloth；Rotating dress
Setting 7 can realize that laying trolley 180 degree rotates, and realize that fiber cloth is back and forth laid with；Catch up with cloth apparatus 8 can be by the fiber cloth laid big
It is caught up on beam mould flat；
The laying trolley power supply is used with type trolley 10；
The tension-adjusting gear 6 is mounted on steel structure frame 4；
7 lower part of rotating device is mounted on steel structure frame 4, and 7 top of rotating device is connect with cloth apparatus 5 is put.
Described catches up with cloth apparatus 8 to connect with cloth apparatus 5 is put.
A kind of automatic placement trolley of above-described wind electricity blade crossbeam product fiber cloth, the rack gear 2 pass through spiral shell
Bolt is mounted on trolley track 1, is adjusted convenient for backlash.
The driving wheel apparatus 3 uses servo motor acceleration and deceleration machine.The cloth apparatus 5 of putting is equipped with damping brake,
It can prevent yardage roll from sliding.
Above-described tension-adjusting gear includes two bearing blocks 12 and four roll shafts 11 being mounted on bearing block 12；
Tension-adjusting gear 6 is connected on steel structure frame 4 by spring pull rod, can control tension-adjusting gear by spring pull rod
6 angle realizes the tension adjustment of fiber cloth.
The rotating device 7 includes upper bracket 14, intermediate ball 15 and lower pallet 16；The upper bracket 14
Fluted with processing in lower pallet 16, ball 15 is placed in a groove, in the upper bracket 14 and lower pallet 16
Heart position is machined with hole, and screw rod links together upper bracket 14 and lower pallet 16 after passing through hole.
A kind of automatic placement trolley of above-described wind electricity blade crossbeam product fiber cloth, described catches up with cloth apparatus 8 to wrap
It includes and catches up with cloth frame 17, center roll shaft 18, nylon tabletting 19 and outside rubber covering 20；The center roll shaft 18, which is mounted on, catches up with cloth
On frame 17,19 centre bore of nylon tabletting is greater than 18 outer diameter of center roll shaft, and nylon tabletting 19 is sleeved on center roll shaft 18, nylon
The outside of tabletting 19 is covered with rubber covering 20；Nylon tabletting 19 squeezes rubber skin 20 under the effect of gravity, thus to glass fibre
Cloth carries out catching up with pressure.
A kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth of the present invention, the laying trolley are adopted
With PLC programming Control, laying carriage walking distance can be controlled according to programming.
Embodiment 2
A kind of laying method of wind electricity blade crossbeam product fiber cloth, comprising the following steps:
Step 1: crossbeam yardage roll being mounted on and puts the putting on cloth beam 9 of cloth apparatus 5, crossbeam cloth is passed through into tension adjustment dress by hand
It is placed on the mold surface after setting 6；
Step 2: control system control device, can in a manual mode or automatic mode realize, equipment starting, with type wiping
Line 10 supplies electricity to trolley driving wheel apparatus 3, and servo motor drives speed reducer band moving gear and rack gear 2 to engage, and keeps entire trolley real
It is moved on present trolley track 1；
Step 3: laying trolley uses PLC programming Control, can control laying carriage walking distance according to programming, put
Length detection result is fed back to system control device by cloth apparatus 5, and length reaches after parameter setting requires, and cutting means are by glass
Fiber cloth is pressed against and cuts.
Step 4: after the completion of one layer of crossbeam cloth laying, rotating device 7 can make to put the rotation 180 degree of cloth apparatus 5, realize fiber
Cloth is back and forth laid with, and catches up with cloth apparatus 8 that can catch up with the fiber cloth laid on big beam mould flat.
The invention patent is compared with prior art, it is ensured that glass fabric is axially laid with along mold, meets Product Process
It is required that while reduce the waste of glass fabric, production cost is lower, and prior art glass fabric can be overcome manually to cut institute
Caused by length it is nonstandard the problems such as.Laying trolley can put cloth automatically, cut, and can reduce labor intensity of workers, greatly improve
Production efficiency.
The above is only the preferred embodiment of the invention patent, it is noted that for the common skill of the art
For art personnel, under the premise of not departing from the invention patent principle, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the scope of protection of the patent of the present invention.
Claims (9)
1. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth, which is characterized in that it include trolley track (1),
Rack gear (2), driving wheel apparatus (3), steel structure frame (4), put cloth apparatus (5), tension-adjusting gear (6), rotating device (7) and
Catch up with cloth apparatus (8)；
The trolley track (1) is mounted on the two sides of big beam mould, and with die face with type, trolley track is equipped on (1)
Rack gear (2), driving wheel apparatus (3) is by steel structure frame (4) and puts cloth apparatus (5) connection, and driving wheel apparatus (3) passes through motor
The driving gear and rack gear (2) of speed reducer engage, and move entire trolley realization on trolley track (1)；
It is described put to be equipped on cloth apparatus (5) put cloth beam (9), the laying of cloth may be implemented；Tension-adjusting gear is set on (6)
There is spring pull rod, tension-adjusting gear (6) can control the angle of tension-adjusting gear (6) by spring pull rod, realize fiber
The tension adjustment of cloth；The rotation of laying trolley 180 degree can be achieved in rotating device (7), realizes that fiber cloth is back and forth laid with；Catch up with cloth apparatus
(8) fiber cloth laid can be caught up on big beam mould flat；
The laying trolley power supply is used with type trolley (10)；
The tension-adjusting gear (6) is mounted on steel structure frame (4)；
Described rotating device (7) lower part is mounted on steel structure frame (4), and rotating device (7) top connects with cloth apparatus (5) are put
It connects；
Described catches up with cloth apparatus (8) to connect with cloth apparatus (5) is put.
2. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth according to claim 1, which is characterized in that
The rack gear (2) is mounted on trolley track (1) by bolt, is adjusted convenient for backlash.
3. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth according to claim 1, which is characterized in that
The driving wheel apparatus (3) uses servo motor acceleration and deceleration machine.
4. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth according to claim 1, which is characterized in that
Described put cloth apparatus (5) are equipped with damping brake, can prevent yardage roll from sliding.
5. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth according to claim 1, which is characterized in that
The laying trolley uses PLC programming Control, can control laying carriage walking distance according to programming.
6. the automatic placement trolley of described in any item a kind of wind electricity blade crossbeam product fiber cloths according to claim 1~5,
It is characterized in that, the tension-adjusting gear (6) includes two bearing blocks (12) and four rollers being mounted on bearing block (12)
Axis (11)；Tension-adjusting gear (6) is connected on steel structure frame (4) by spring pull rod, can control by spring pull rod
The angle of tension-adjusting gear (6), realizes the tension adjustment of fiber cloth.
7. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth according to claim 6, which is characterized in that
The rotating device (7) includes upper bracket (14), intermediate ball (15) and lower pallet (16)；The upper bracket
(14) and in lower pallet (16) process it is fluted, ball (15) place in a groove, the upper bracket (14) and under
Portion's supporting plate (16) center is machined with hole, and upper bracket (14) and lower pallet (16) are connected to one behind hole by screw rod
It rises.
8. a kind of automatic placement trolley of wind electricity blade crossbeam product fiber cloth according to claim 6, which is characterized in that
Described catch up with cloth apparatus (8) include catching up with cloth frame (17), center roll shaft (18), nylon tabletting (19) and outside rubber covering
(20)；The center roll shaft (18), which is mounted on, to be caught up on cloth frame (17), and nylon tabletting (19) centre bore is greater than center roll shaft
(18) outer diameter, nylon tabletting (19) are sleeved on center roll shaft (18), and rubber covering (20) are covered with outside nylon tabletting (19)；
Nylon tabletting (19) squeezes rubber skin (20) under the effect of gravity, to carry out catching up with pressure to glass fabric.
9. a kind of laying method of wind electricity blade crossbeam product fiber cloth, which comprises the following steps:
Step 1: crossbeam yardage roll being mounted on and puts the putting on cloth beam (9) of cloth apparatus (5), crossbeam cloth is passed through into tension adjustment dress by hand
(6) are set to place afterwards on the mold surface；
Step 2: control system control device, can in a manual mode or automatic mode realize, equipment starting, with type trolley
(10) trolley driving wheel apparatus (3) is supplied electricity to, servo motor drives speed reducer band moving gear and rack gear (2) to engage, and makes entire small
Vehicle realization moves on trolley track (1)；
Step 3: laying trolley uses PLC programming Control, can control laying carriage walking distance according to programming, put and arrange
It sets (5) and length detection result is fed back into system control device, length reaches after parameter setting requires, and cutting means are by glass fibers
Wei Bu is pressed against and cuts.
Step 4: after the completion of one layer of crossbeam cloth laying, rotating device (7) can make to put cloth apparatus (5) rotation 180 degree, realize fiber
Cloth is back and forth laid with, and catches up with cloth apparatus (8) that can catch up with the fiber cloth laid on big beam mould flat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910521696.5A CN110239114A (en) | 2019-06-17 | 2019-06-17 | A kind of the automatic placement trolley and its laying method of wind electricity blade crossbeam product fiber cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910521696.5A CN110239114A (en) | 2019-06-17 | 2019-06-17 | A kind of the automatic placement trolley and its laying method of wind electricity blade crossbeam product fiber cloth |
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| Publication Number | Publication Date |
|---|---|
| CN110239114A true CN110239114A (en) | 2019-09-17 |
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ID=67887712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910521696.5A Pending CN110239114A (en) | 2019-06-17 | 2019-06-17 | A kind of the automatic placement trolley and its laying method of wind electricity blade crossbeam product fiber cloth |
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| CN (1) | CN110239114A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844806A (en) * | 2020-06-09 | 2020-10-30 | 湖南思远智能装备有限公司 | Blade girder mould cloth paving equipment |
| CN115157721A (en) * | 2022-07-20 | 2022-10-11 | 国能联合动力技术(连云港)有限公司 | Automatic laying device for glass fiber cloth of girder of fan blade |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844806A (en) * | 2020-06-09 | 2020-10-30 | 湖南思远智能装备有限公司 | Blade girder mould cloth paving equipment |
| CN115157721A (en) * | 2022-07-20 | 2022-10-11 | 国能联合动力技术(连云港)有限公司 | Automatic laying device for glass fiber cloth of girder of fan blade |
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Application publication date: 20190917 |
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