CN109015858A - A kind of ultrasonic wave cutting means applied to sizing material fixed length deburring - Google Patents
A kind of ultrasonic wave cutting means applied to sizing material fixed length deburring Download PDFInfo
- Publication number
- CN109015858A CN109015858A CN201810795994.9A CN201810795994A CN109015858A CN 109015858 A CN109015858 A CN 109015858A CN 201810795994 A CN201810795994 A CN 201810795994A CN 109015858 A CN109015858 A CN 109015858A
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- CN
- China
- Prior art keywords
- deburring
- fixedly mounted
- bracket
- knife
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
Abstract
The ultrasonic wave cutting means, including unwinding device, conveying device, edge-neatening apparatus, cutting device and wrap-up etc. that the invention discloses a kind of applied to sizing material fixed length deburring；Under the calculating of encoder, the length for having fixed the sizing material on side can effectively be calculated, after reaching 10m, unwinding device, conveying device, edge-neatening apparatus and wrap-up can all stop, cutting device meeting automatic running, the sizing material horizontal cutting that cut-off knife completes deburring, at this moment wrap-up starts automatically, complete the collection work of last a part of sizing material, to realize the purpose of automatic trimming and cut-to-length sizing material, by the center of the adjustable guide roller of adjusting handle away from width, the center of the adjustable deburring cut-off knife of deburring handwheel is adjusted away from width, so as to the effect for adapting to the deburring of different in width angle and fixed length is cut, increase the application range of the ultrasonic wave cutting means of sizing material fixed length deburring, improve production efficiency.
Description
Technical field
The present invention relates to sizing material technical field, in particular to a kind of ultrasonic wave applied to sizing material fixed length deburring cuts dress
It sets.
Background technique
In daily life, common rubber product is divided into environment-friendly type and not environmentally type；Tire is exactly the most common not ring
Guarantor's type rubber product；And field of the environment-friendly rubber particularly suitable for rubber and crowd's transition contact, such as silica gel bracelet, automobile
In handrail, the seat etc. in office.The maximum of environment-friendly rubber product and not environmentally type rubber-type product is distinguished, not ring
Guarantor's type rubber such as tire is that continuously production and processing is produced by different production processes inside the same plant area
Product, and environment-friendly rubber product is usually that the processing of raw material and final finished product are not completed inside a plant area, by not
Same technique completes the process, but the manufacturing procedure of the sizing material of early period is identical, for example production procedure includes internally mix process, glue
Component preparatory process is all identical, and glue component preparatory process can be subdivided into calendering and extrusion operation.
And the ultrasonic wave cutting means of sizing material fixed length deburring are exactly the calendering procedure rear end applied to environment-friendly rubber product
, rolling after sizing material out carries out fixed length deburring, length and width all very consistent semi-finished product sizing materials of standard are fabricated to, are
The processing of cost is laid a solid foundation；And the process production of the fixed length of sizing material and deburring is all had been manually done at present, production efficiency
It is low, unstable quality.And the automation for the production and processing that the ultrasonic wave cutting means for being applied to the deburring of sizing material fixed length are realized, substantially
It raises labour productivity, makes product quality that there is high reproducibility, consistency, can reduce disqualification rate；Manufacture is greatly reduced
Cost improves the precision of product, shortens the manufacturing cycle, reduces product amounts.
Summary of the invention
The object of the invention is that solve the above-mentioned problems, and a kind of ultrasound applied to sizing material fixed length deburring is provided
Wave cutting means.
To solve the above-mentioned problems, the present invention provides a kind of technical solutions: a kind of applied to the super of sizing material fixed length deburring
Sound wave cutting means, including unwinding device, conveying device, edge-neatening apparatus, cutting device and wrap-up；The unwinding device,
Conveying device, edge-neatening apparatus, cutting device and wrap-up are connected in turn；The specific structure of the edge-neatening apparatus are as follows:
Including deburring bracket, deburring screw rod, deburring movable plate, deburring travelling nut, deburring counterdie, deburring cut-off knife, deburring cut-off knife fixture,
Deburring cut-off knife bracket, deburring pinch roller, deburring knife plate, deburring transition roller, deburring roller bearing, deburring screw rod support component, deburring are aobvious
Show device and deburring handwheel；Deburring screw rod one end is fixedly mounted on deburring bracket, and the other end is solid by deburring travelling nut
Surely it is connected on deburring movable plate；The deburring counterdie is fixedly mounted on deburring movable plate, and the deburring cut-off knife bracket is fixed
It is mounted on deburring counterdie, the deburring cut-off knife is fixedly mounted on deburring cut-off knife bracket by deburring cut-off knife fixture；It is described to repair
Side pinch roller is described by being fixedly mounted on deburring cut-off knife bracket, and deburring knife plate is fixedly mounted on deburring bracket；The deburring
Screw rod support component is fixedly mounted on deburring bracket, and is attached with deburring screw rod, and the deburring display is fixedly mounted
In deburring screw rod support component, deburring screw rod can be driven to be moved by the rotation of deburring handwheel, to drive deburring
Movable plate, deburring counterdie, the support of deburring cut-off knife, deburring cut-off knife fixture and deburring cut-off knife are moved；The tool of the cutting device
Body structure are as follows: including severing bracket, severing motor, synchronous belt, cut-off knife bracket, cut-off knife fixture, cut-off knife, cut-off knife alignment sensor,
Severing knife plate, severing adhesive sheet, severing transition roller, severing transition roller bearing, severing transition roller support plate and encoder；The sanction
Severing bracket in disconnected device is fixedly mounted on the ground, and the severing bracket mainly has aluminum profile to be spliced；The severing
Motor is fixedly mounted on severing bracket, and the cut-off knife bracket is also stationarily mounted on severing bracket, and the cut-off knife passes through sanction
Tool holder is fixedly mounted on cut-off knife bracket；Described synchronous belt one end is fastened on severing motor, and other end connection is solid
It is scheduled on cut-off knife bracket, under the drive of the severing motor, the synchronous belt is moved, while being driven cut-off knife bracket, being cut out
Tool holder and cut-off knife are moved；The cut-off knife alignment sensor is fixedly mounted on severing bracket, is positioned by the cut-off knife
Sensor can effectively position the beginning and end of cut-off knife；The severing knife plate is fixedly mounted on severing bracket；The sanction
Disconnected adhesive sheet is also stationarily mounted on severing bracket；The severing transition roller is fixedly mounted on sanction by severing transition roller bearing
In disconnected transition roller support plate, the severing transition roller support plate is fixedly mounted on again on severing bracket；The fixed peace of the encoder
On severing transition roller, the cropped length of sizing material can effectively be calculated by the calculating of the encoder.
Preferably, the specific structure of the unwinding device are as follows: including unreeling bracket, cord motor, safety chuck, cord
Rotary shaft, cord collecting drum, cord transition axis, cord transition bearing, cord motor toggle, unwinding motor, unreel rotary shaft,
Collecting drum is unreeled, toggle is unreeled, unreels transition roller, unreels transition roller bearing and unreel locating rod；In the unwinding device
It unreels bracket to be formed by the square tubes soldering of several 120mm x 120mm, be fixedly connected on the ground；The safety chuck is two
It is a, it is separately positioned on the upper surface arranged on left and right sides for unreeling bracket；The output shaft of the cord motor is fixed with dextral safety chuck
It links together, the cord motor is fixed on the side for unreeling bracket by cord motor toggle；The unwinding motor
Output shaft be fixed together with sinistral safety chuck, the unwinding motor is fixed on by unreeling toggle and unreels bracket
Side on；Fixed through a cord rotary shaft is connected with inside the cord collecting drum, the cord rotary shaft setting exists
On dextral safety chuck；The cord transition roller is fixedly mounted on by cord transition roller bearing and unreels rack upper surface centre bit
It sets, the cord transition roller is located between two safety chucks；It is described unreel it is fixed through being connected with one inside collecting drum
Rotary shaft is unreeled, the rotary shaft that unreels is arranged on sinistral safety chuck；The transition roller that unreels is two, by unreeling
Transition roller bearing, which is connected to, unreels rack upper surface, it is described unreel transition roller and be located at unreel on the left of collecting drum.
Preferably, the specific structure of the conveying device are as follows: including sizing material buffering stand, guide roller, guiding roller bearing,
Fo Lai wheel, Buddhist Lay wheel support shaft, movable plate, horizontally-guided axis, screw rod, feed screw nut, screw rod support component, position indicator,
Handwheel, transfer gantry, driven bearing, driven shaft, conveyer belt, conveyer belt support, nip rolls, binder roller bearing, nip rolls rotation
Arm, nip rolls rotary shaft, nip rolls swivel bearing, cylinder, air cylinder support, feeder motor, active bearings, driving shaft, generator
Protective cover, generator support, Quick Release buckle；Sizing material buffering stand in the conveying device is fixedly mounted on transfer gantry,
The transfer gantry is placed directly in installation on the ground；The guiding roller bearing is fixedly mounted on guide roller；The guide roller
Lower end be fixedly mounted on movable plate；The Buddhist Lay wheel is fixedly mounted in Buddhist Lay wheel support shaft, the Buddhist Lay wheel support shaft
It is also stationarily mounted on sizing material buffering stand；The horizontally-guided axis is fixedly mounted on sizing material buffering stand, the movement
Plate is fixedly mounted on horizontally-guided axis；Described screw rod one end is fixedly mounted on sizing material buffering stand, and the other end passes through screw rod
Nut is fixedly mounted on movable plate；The screw rod support component is fixedly mounted on the end of screw rod, and the position indicator is solid
Dingan County fills in screw rod support component, and the handwheel can drive screw rod to be rotated, driven drive movable plate and guide roller
It is moved, the position indicator can effectively position the positional distance of movable plate and guide roller movement；The driven shaft
It is fixedly mounted on transfer gantry by driven bearing, the driving shaft is fixedly mounted on transfer gantry by active bearings；
Described conveyer belt one end connects driven shaft, and the other end connects driving shaft, and the conveyer belt lower surface is equipped with conveyer belt support and carries out
Carrying support, the conveyer belt support are fixedly mounted on transfer gantry；The feeder motor is fixedly mounted on the one of driving shaft
End, under the drive of the feeder motor, the conveyer belt, driving shaft and driven shaft can carry out horizontal transporting movement together；Institute
Nip rolls is stated to be fixedly mounted on nip rolls rotating arm by binder roller bearing；The nip rolls rotating arm is fixedly mounted on binder
In roller rotary shaft, nip rolls rotary shaft is fixedly mounted on transfer gantry by nip rolls swivel bearing by the nip rolls rotating arm
On, the cylinder is fixedly mounted on transfer gantry by air cylinder support, and nip rolls can be upper and lower under the drive of the cylinder
It is moved；The nip rolls is mainly pushed down sizing material and is moved under the drive of conveyer belt；The generator support is fixed
It is mounted on transfer gantry, generator protective cover can be fixed in generator support by Quick Release buckle.
Preferably, the specific structure of the wrap-up are as follows: including winding bracket, winding motor, winding motor torsion
Arm, winding safety chuck, winding rotary shaft, winding core and winding locating rod；Winding bracket in the wrap-up is by several
The square tubes soldering of 120mm x120mm forms, and direct fixed placement is on the ground；The winding safety chuck is fixedly mounted on
On the upper surface for winding bracket；The output shaft of the winding motor is fixed together with winding safety chuck, the winding
Motor is fixed on winding bracket by winding motor toggle；The winding core inner is fixedly connected with a winding rotation
Axis, the winding rotary shaft setting is on winding safety chuck.
Preferably, specific between the unwinding device, conveying device, edge-neatening apparatus, cutting device and wrap-up
Connection relationship are as follows: the deburring bracket in the edge-neatening apparatus is fixedly mounted on transfer gantry；The deburring transition roller is by repairing
Side roller bearing is fixedly mounted on transfer gantry；The described locating rod one end that unreels is fixed on unwinding device, and other end is fixed
Installation is on a conveyor；Described winding locating rod one end is fixed on the winding bracket of wrap-up, and the other end is fixedly mounted
On the severing bracket of cutting device.
Preferably, further include control system, the specific structure of the control system are as follows: including control box housing, display
Screen, emergency stop switch button unreel button, winding cord button, conveying operation button, deburring button, severing button, winding button
And enclosure door；The control system is independently placed on the ground, and the control box housing upper end is provided with a display screen；
Be integrated in the control box housing emergency stop switch button, unreel button, winding cord button, conveying operation button, deburring are pressed
Button, severing button and winding button；The enclosure door is arranged in control box housing.
Beneficial effects of the present invention: specific implementation of the present invention is as follows: environmentally friendly sizing material be produce also have mixing workshop and
Roll workshop, continuous coiled sizing material is collected out after calendering workshop is squeezed into the sizing material for crossing rolling equipment, it is coiled collecting
Viscous stick of sizing material itself can spray interleaving agent and sizing material is separated with cord in order to prevent while sizing material；Gather at
Sizing material diameter is rolled up in 900mm or so, and there are two types of 1700mm or so and 1400mm or so for the width of sizing material, because being calendering formation
Sizing material, so flash occur in the both sides of sizing material, notch etc. is bad, and the width of sizing material also can be irregular；In order to make sizing material
Width and length uniformity are it is necessary to using the ultrasonic wave cutting means of sizing material fixed length deburring, one gathered from calendering workshop
Volume sizing material first passes through on the horizontal safety chuck for hanging and being placed on unwinding device, and cord is first placed into cord by cord transition axis
On collecting drum, starting winding cord button collects sub-fraction cord, then shuts down winding sprocket wheel button；It is put sizing material is passed through
Roll up transition roller, be placed on the sizing material buffering stand in conveying device, starting conveying operation button, under the drive of conveyer belt into
It crosses after nip rolls, sizing material is kept moving forward；Sizing material sideslip can be prevented under the action of guide roller；It is repaired when sizing material is run to
When the device of side, two deburring cut-off knives, which are opened, cuts the sizing material progress deburring with flash and notch, and guarantees having for intermediate sizing material
Imitate width；The sizing material continuation for having repaired side is run forward, and the both sides of conveying device are fallen under the flash sizing material meeting after deburring is automatic, and
Whole compund after deburring can be placed into the sizing material after deburring in wrap-up after the severing transition roller of cutting device
It winds on core, then starting winding button, carrying out sizing material is winding work；Under the calculating of encoder, can effectively it calculate
The length for having fixed the sizing material on side, after reaching 10m, unwinding device, conveying device, edge-neatening apparatus and wrap-up can all stop
Only, cutting device meeting automatic running, the sizing material horizontal cutting that cut-off knife completes deburring, at this moment wrap-up starts automatically, completes
The collection work of last a part of sizing material, so that the purpose of automatic trimming and cut-to-length sizing material is realized, by adjusting hand
The center of adjustable guide roller is taken turns away from width, adjusts the center of the adjustable deburring cut-off knife of deburring handwheel away from width, so as to
With the effect for adapting to the deburring of different in width angle and fixed length is cut, answering for the ultrasonic wave cutting means of sizing material fixed length deburring is increased
With range, production efficiency is improved.
Detailed description of the invention
Detailed description will be given by the following detailed implementation and drawings by the present invention for ease of explanation,.
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of edge-neatening apparatus of the present invention.
Fig. 3 is the structural schematic diagram of cutting device of the present invention.
Specific embodiment
As shown in Figures 1 to 3, present embodiment uses following technical scheme: a kind of applied to sizing material fixed length deburring
Ultrasonic wave cutting means, including unwinding device 100, conveying device 200, edge-neatening apparatus 300, cutting device 400 and wrap-up
500；The unwinding device 100, conveying device 200, edge-neatening apparatus 300, cutting device 400 and wrap-up 500 are sequentially connected
Together；The specific structure of the edge-neatening apparatus 300 are as follows: including deburring bracket 301, deburring screw rod 302, deburring movable plate 303,
Deburring travelling nut 304, deburring counterdie 305, deburring cut-off knife 306, deburring cut-off knife fixture 307, deburring cut-off knife bracket 308, deburring
Pinch roller 309, deburring knife plate 310, deburring transition roller 311, deburring roller bearing 312, deburring screw rod support component 313, deburring are shown
Device 314 and deburring handwheel 315；Described 302 one end of deburring screw rod is fixedly mounted on deburring bracket 301, and the other end passes through deburring
Travelling nut 304 is fixedly connected on deburring movable plate 303；The deburring counterdie 305 is fixedly mounted on deburring movable plate 303
On, the deburring cut-off knife bracket 308 is fixedly mounted on deburring counterdie 305, and the deburring cut-off knife 306 passes through deburring cut-off knife fixture
307 are fixedly mounted on deburring cut-off knife bracket 308；The deburring pinch roller 309 is by being fixedly mounted on deburring cut-off knife bracket 308
Described, deburring knife plate 310 is fixedly mounted on deburring bracket 301；The deburring screw rod support component 313 is fixedly mounted on deburring
It on bracket 301, and is attached with deburring screw rod 302, the deburring display 314 is fixedly mounted on deburring screw rod support component
On 313, deburring screw rod 302 can be driven to be moved by the rotation of deburring handwheel 315, thus drive deburring movable plate 303,
Deburring counterdie 305, deburring cut-off knife support 308, deburring cut-off knife fixture 307 and deburring cut-off knife 306 are moved；The cutting device
400 specific structure are as follows: including severing bracket 401, severing motor 402, synchronous belt 403, cut-off knife bracket 404, cut-off knife fixture
405, cut-off knife 406, cut-off knife alignment sensor 407, severing knife plate 408, severing adhesive sheet 409, severing transition roller 410, severing
Cross roller bearing 411, severing transition roller support plate 412 and encoder 413；Severing bracket 401 in the cutting device 400 is fixed
On the ground, the severing bracket 401 mainly has aluminum profile to be spliced for installation；The severing motor 402 is fixedly mounted on sanction
On disconnected bracket 401, the cut-off knife bracket 404 is also stationarily mounted on severing bracket 401, and the cut-off knife 406 is pressed from both sides by cut-off knife
Tool 405 is fixedly mounted on cut-off knife bracket 404；Described 403 one end of synchronous belt is fastened on severing motor 402, and in addition one
End is fastened on cut-off knife bracket 404, and under the drive of the severing motor 402, the synchronous belt 403 is moved, together
When drive cut-off knife bracket 404, cut-off knife fixture 405 and cut-off knife 406 to be moved；The cut-off knife alignment sensor 407 is fixedly mounted
On severing bracket 401, the beginning and end of cut-off knife 406 can be effectively positioned by the cut-off knife alignment sensor 407；Institute
Severing knife plate 408 is stated to be fixedly mounted on severing bracket 401；The severing adhesive sheet 409 is also stationarily mounted to severing bracket
On 401；The severing transition roller 410 is fixedly mounted in severing transition roller support plate 412 by severing transition roller bearing 411,
The severing transition roller support plate 412 is fixedly mounted on severing bracket 401 again；The encoder 413 is fixedly mounted on severing
On transition roller 410, the cropped length of sizing material can effectively be calculated by the calculating of the encoder 413.
As shown in Figures 1 to 3, the specific structure of the unwinding device 100 are as follows: including unreel bracket 101, cord motor 102,
Safety chuck 103, cord rotary shaft 104, cord collecting drum 105, cord transition axis 106, cord transition bearing 107, cord electricity
Machine toggle 108, unwinding motor 109 unreel rotary shaft 110, unreel collecting drum 111, unreel toggle 112, unreel transition roller
113, it unreels transition roller bearing 114 and unreels locating rod 115；Bracket 101 is unreeled by several in the unwinding device 100
The square tubes soldering of 120x120 forms, and is fixedly connected on the ground；The safety chuck 103 is two, is separately positioned on and unreels branch
The upper surface arranged on left and right sides of frame 101；The output shaft and dextral safety chuck 103 of the cord motor 102 are fixedly connected on one
It rises, the cord motor 102 is fixed on the side for unreeling bracket 101 by cord motor toggle 108；The unwinding motor
109 output shaft is fixed together with sinistral safety chuck 103, and the unwinding motor 109 is solid by unreeling toggle 112
It is scheduled on the side for unreeling bracket 101；It fixes to run through inside the cord collecting drum 105 and is connected with a cord rotary shaft 104,
The cord rotary shaft 104 is arranged on dextral safety chuck 103；The cord transition roller 106 passes through cord transition roller bearing
107 are fixedly mounted on and unreel on 101 upper surface center of bracket, and the cord transition roller 106 is located at two safety chucks 103
Between；It is described unreel inside collecting drum 111 it is fixed unreel rotary shaft 110 through being connected with one, the rotary shaft 110 that unreels is set
It sets on sinistral safety chuck 103；The transition roller 113 that unreels is two, is connected to by unreeling transition roller bearing 114 and is put
101 upper surface of roll support, it is described unreel transition roller 113 and be located at unreel the left side of collecting drum 111.
As shown in Figures 1 to 3, the specific structure of the conveying device 200 are as follows: including sizing material buffering stand 201, guide roller
202, be oriented to roller bearing 203, Buddhist Lay wheel 204, Buddhist Lay wheel support shaft 205, movable plate 206, horizontally-guided axis 207, screw rod 208,
Feed screw nut 209, screw rod support component 210, position indicator 211, handwheel 212, transfer gantry 213, driven bearing 214, from
Moving axis 215, conveyer belt 216, conveyer belt support 217, nip rolls 218, binder roller bearing 219, nip rolls rotating arm 220, binder
Roller rotary shaft 221, nip rolls swivel bearing 222, cylinder 223, air cylinder support 224, feeder motor 225, active bearings 226, master
Moving axis 227, generator protective cover 228, generator support 229, Quick Release buckle 230；Sizing material buffering in the conveying device 200
Bracket 201 is fixedly mounted on transfer gantry 213, and the transfer gantry 213 is placed directly in installation on the ground；The guide roller
Bearing 203 is fixedly mounted on guide roller 202；The lower end of the guide roller 202 is fixedly mounted on movable plate 206；The Buddhist
Lay wheel 204 is fixedly mounted in Buddhist Lay wheel support shaft 205, and the Buddhist Lay wheel support shaft 205 is also stationarily mounted to sizing material buffering
On bracket 201；The horizontally-guided axis 207 is fixedly mounted on sizing material buffering stand 201, and the movable plate 206 is fixedly mounted
On horizontally-guided axis 207；Described 208 one end of screw rod is fixedly mounted on sizing material buffering stand 201, and the other end passes through screw rod spiral shell
Mother 209 is fixedly mounted on movable plate 206；The screw rod support component 210 is fixedly mounted on the end of screw rod 208, institute's rheme
Display 211 to be set to be fixedly mounted in screw rod support component 210, the handwheel 212 can drive screw rod 208 to be rotated,
Driven drive movable plate 206 and guide roller 202 are moved, and the position indicator 211 can effectively position movable plate 206
The positional distance moved with guide roller 202；The driven shaft 215 is fixedly mounted on transfer gantry 213 by driven bearing 214
On, the driving shaft 227 is fixedly mounted on transfer gantry 213 by active bearings 226；216 one end of conveyer belt connection
Driven shaft 214, the other end connect driving shaft 227, and 216 lower surface of conveyer belt is equipped with conveyer belt support 217 and carries out carrying branch
Support, the conveyer belt support 217 are fixedly mounted on transfer gantry 213；The feeder motor 225 is fixedly mounted on driving shaft
227 one end, under the drive of the feeder motor 225, the conveyer belt 216, driving shaft 227 and driven shaft 215 can be together
Carry out horizontal transporting movement；The nip rolls 218 is fixedly mounted on nip rolls rotating arm 220 by binder roller bearing 219；Institute
It states nip rolls rotating arm 220 to be fixedly mounted in nip rolls rotary shaft 221, the nip rolls rotating arm 220 is revolved by nip rolls
Shaft is held 222 nip rolls rotary shafts 221 and is fixedly mounted on transfer gantry 213, and the cylinder 223 passes through air cylinder support 224
It is fixedly mounted on transfer gantry 213, nip rolls 218 can be moved up and down under the drive of the cylinder 223；The pressure
Material roller 218 is mainly pushed down sizing material and is moved under the drive of conveyer belt 216；The generator support 229 is fixedly mounted on
On transfer gantry 213, generator protective cover 228 can be fixed in generator support 229 by Quick Release buckle 230.
As shown in Figures 1 to 3, the specific structure of the wrap-up 500 are as follows: including winding bracket 501, winding motor 502,
Winding motor toggle 503, winding safety chuck 504, winding rotary shaft 505, winding core 506 and winding locating rod 507；It is described
Winding bracket 501 in wrap-up 500 forms by the square tubes soldering of several 120x120, and direct fixed placement is on the ground；
The winding safety chuck 504 is fixedly mounted on the upper surface of winding bracket 501；The output shaft of the winding motor 502 with
Winding safety chuck 504 is fixed together, and the winding motor 502 is fixed on winding by winding motor toggle 503
On bracket 501；A winding rotary shaft 505 is fixedly connected with inside the winding core 506, the winding rotary shaft 505 is arranged
On winding safety chuck 504.
As shown in Figures 1 to 3, the unwinding device 100, conveying device 200, edge-neatening apparatus 300, cutting device 400 and receipts
Specific connection relationship between winding apparatus 500 are as follows: the deburring bracket 301 in the edge-neatening apparatus 300 is fixedly mounted on conveying branch
On frame 213；The deburring transition roller 311 is fixedly mounted on transfer gantry 213 by deburring roller bearing 312；Described unreel is determined
Position 115 one end of bar is fixed on unwinding device 100, and other end is fixedly mounted in conveying device 200；The winding locating rod
507 one end are fixed on the winding bracket 501 of wrap-up 500, and the other end is fixedly mounted on the severing bracket of cutting device 400
On 401.
It as shown in Figures 1 to 3, further include control system 600, the specific structure of the control system 600 are as follows: including control cabinet
Shell 601, emergency stop switch button 603, unreels button 604, winding cord button 605, conveying operation button at display screen 602
606, deburring button 607, severing button 608, winding button 609 and enclosure door 610；The control system 600 is independent placement
On the ground, 601 upper end of control box housing is provided with a display screen 602；It is integrated in the control box housing 601
Emergency stop switch button 603 unreels button 604, winding cord button 605, conveying operation button 606, deburring button 607, severing
Button 608 and winding button 609；The enclosure door 610 is arranged in control box housing 601.
Use state of the invention are as follows: specific implementation of the present invention is as follows: environmentally friendly sizing material is to produce also to have mixing workshop
With calendering workshop, collect out continuous coiled sizing material after calendering workshop is squeezed into the sizing material for crossing rolling equipment, collect at
Viscous stick of sizing material itself can spray interleaving agent and sizing material is separated with cord in order to prevent while rolling up sizing material；It gathers
Coiled sizing material diameter is in 900mm or so, and there are two types of 1700mm or so and 1400mm or so for the width of sizing material, because being to be rolled into
The sizing material of type, so flash occur in the both sides of sizing material, notch etc. is bad, and the width of sizing material also can be irregular；In order to make sizing material
Width and length uniformity it is necessary to use the ultrasonic wave cutting means of sizing material fixed length deburring, gathered from calendering workshop
A roll of sizing material first pass through it is horizontal hang on the safety chuck 103 being placed on unwinding device 100, first cord pass through cord transition axis
106 are placed on cord collecting drum 105, and starting winding cord button 605 collects sub-fraction cord, then shut down winding sprocket wheel
Button 605；It, by unreeling transition roller 113, is placed on the sizing material buffering stand 201 in conveying device 200, starts sizing material
Conveying operation button 606, under the drive of conveyer belt 216 into after crossing nip rolls 218, sizing material is kept moving forward；It is being oriented to
Sizing material sideslip can be prevented under 202 effects of roller；When sizing material runs to edge-neatening apparatus 300, two deburring cut-off knives 306 open a band
There is the sizing material of flash and notch to carry out deburring to cut, and guarantees the effective width of intermediate sizing material；The sizing material for having repaired side continues forward
Operation falls on the both sides of conveying device 200 under the flash sizing material meeting automatically after deburring, and the whole compund after deburring can be by cutting out
After the severing transition roller 410 of disconnected device 400, the sizing material after deburring is placed on the winding core 506 in wrap-up 500, so
Starting winding button 609 afterwards, carrying out sizing material is winding work；Under the calculating of encoder 413, it can effectively calculate and repair
The length of the sizing material on good side, after reaching 10m, unwinding device 100, conveying device 200, edge-neatening apparatus 300 and wrap-up 500
It will stop, the meeting automatic running of cutting device 400, the sizing material horizontal cutting that cut-off knife 406 completes deburring, at this moment wrap-up
500 automatic startings, complete the collection work of last a part of sizing material, to realize automatic trimming and cut-to-length sizing material
Purpose adjusts the adjustable deburring of deburring handwheel 315 by the center of the adjustable guide roller 202 of adjusting handle 212 away from width
So as to the effect for adapting to the deburring of different in width angle and fixed length is cut, it is fixed to increase sizing material away from width for the center of cut-off knife 306
The application range of the ultrasonic wave cutting means of long deburring, improves production efficiency.
In the description of the present invention, it is to be understood that, term " coaxial ", " bottom ", " one end ", " top ", " middle part ",
The orientation or positional relationship of the instructions such as " other end ", "upper", " side ", " top ", "inner", " front ", " center ", " both ends " is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " setting ", " connection ", " fixation ",
Terms such as " being screwed on " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be with
It is mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside a element, unless otherwise restricted clearly, for the common of this field
For technical staff, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, the technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention, the claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. a kind of ultrasonic wave cutting means applied to sizing material fixed length deburring, it is characterised in that: including unwinding device, conveying dress
It sets, edge-neatening apparatus, cutting device and wrap-up；The unwinding device, conveying device, edge-neatening apparatus, cutting device and winding
Device is connected in turn；
The specific structure of the edge-neatening apparatus are as follows: including deburring bracket, deburring screw rod, deburring movable plate, deburring travelling nut, repair
Side counterdie, deburring cut-off knife, deburring cut-off knife fixture, deburring cut-off knife bracket, deburring pinch roller, deburring knife plate, deburring transition roller, trimming roller
Bearing, deburring screw rod support component, deburring display and deburring handwheel；
Deburring screw rod one end is fixedly mounted on deburring bracket, and the other end is fixedly connected on deburring by deburring travelling nut
On movable plate；
The deburring counterdie is fixedly mounted on deburring movable plate, and the deburring cut-off knife bracket is fixedly mounted on deburring counterdie,
The deburring cut-off knife is fixedly mounted on deburring cut-off knife bracket by deburring cut-off knife fixture；
The deburring pinch roller is described by being fixedly mounted on deburring cut-off knife bracket, and deburring knife plate is fixedly mounted on deburring bracket
On；
The deburring screw rod support component is fixedly mounted on deburring bracket, and is attached with deburring screw rod, and the deburring is aobvious
Show that device is fixedly mounted in deburring screw rod support component, deburring screw rod can be driven to be moved by the rotation of deburring handwheel,
To drive deburring movable plate, deburring counterdie, the support of deburring cut-off knife, deburring cut-off knife fixture and deburring cut-off knife to be moved；
The specific structure of the cutting device are as follows: including severing bracket, severing motor, synchronous belt, cut-off knife bracket, cut-off knife fixture,
Cut-off knife, cut-off knife alignment sensor, severing knife plate, severing adhesive sheet, severing transition roller, severing transition roller bearing, severing transition roller
Support plate and encoder；
Severing bracket in the cutting device is fixedly mounted on the ground, the severing bracket mainly have aluminum profile splice and
At；
The severing motor is fixedly mounted on severing bracket, and the cut-off knife bracket is also stationarily mounted on severing bracket, institute
Cut-off knife is stated to be fixedly mounted on cut-off knife bracket by cut-off knife fixture；
Described synchronous belt one end is fastened on severing motor, and other end is fastened on cut-off knife bracket, in the sanction
Under the drive of power machine, the synchronous belt is moved, while cut-off knife bracket, cut-off knife fixture and cut-off knife being driven to be moved；
The cut-off knife alignment sensor is fixedly mounted on severing bracket, can effectively be determined by the cut-off knife alignment sensor
The beginning and end of position cut-off knife；
The severing knife plate is fixedly mounted on severing bracket；
The severing adhesive sheet is also stationarily mounted on severing bracket；
The severing transition roller is fixedly mounted in severing transition roller support plate by severing transition roller bearing, the severing transition
Roller support plate is fixedly mounted on again on severing bracket；
The encoder is fixedly mounted on severing transition roller, can effectively calculate sizing material by the calculating of the encoder
Cropped length.
2. a kind of ultrasonic wave cutting means applied to sizing material fixed length deburring according to claim, it is characterised in that: institute
State the specific structure of unwinding device are as follows: including unreel bracket, cord motor, safety chuck, cord rotary shaft, cord collecting drum,
Cord transition axis, cord motor toggle, unwinding motor, unreels rotary shaft, unreels collecting drum, unreels torsion cord transition bearing
The arm of force unreels transition roller, unreels transition roller bearing and unreels locating rod；
The bracket that unreels in the unwinding device is formed by the square tubes soldering of several 120mmx120mm, is fixedly connected on the ground；
The safety chuck is two, is separately positioned on the upper surface arranged on left and right sides for unreeling bracket；
The output shaft of the cord motor is fixed together with dextral safety chuck, and the cord motor passes through cord motor
Toggle is fixed on the side for unreeling bracket；
The output shaft of the unwinding motor is fixed together with sinistral safety chuck, and the unwinding motor is by unreeling torsion
Arm is fixed on the side for unreeling bracket；
Fixed through a cord rotary shaft is connected with inside the cord collecting drum, the cord rotary shaft setting is pacified on right side
On full chuck；
The cord transition roller is fixedly mounted on by cord transition roller bearing and is unreeled on rack upper surface center, the curtain
Cloth transition roller is located between two safety chucks；
It is described unreel it is fixed inside collecting drum unreel rotary shaft through being connected with one, it is described to unreel rotary shaft setting and pacify in left side
On full chuck；
The transition roller that unreels is two, is connected to by unreeling transition roller bearing and unreels rack upper surface, described to unreel
It crosses roller and is located at and unreel on the left of collecting drum.
3. a kind of ultrasonic wave cutting means applied to sizing material fixed length deburring according to claim, it is characterised in that: institute
State the specific structure of conveying device are as follows: including sizing material buffering stand, guide roller, guiding roller bearing, Buddhist Lay wheel, the support of Buddhist Lay wheel
It is axis, movable plate, horizontally-guided axis, screw rod, feed screw nut, screw rod support component, position indicator, handwheel, transfer gantry, driven
Bearing, driven shaft, conveyer belt, conveyer belt support, nip rolls, binder roller bearing, nip rolls rotating arm, nip rolls rotary shaft, pressure
Expect roller swivel bearing, cylinder, air cylinder support, feeder motor, active bearings, driving shaft, generator protective cover, generator support,
Quick Release buckle；
Sizing material buffering stand in the conveying device is fixedly mounted on transfer gantry, and the transfer gantry is placed directly in installation
On the ground；
The guiding roller bearing is fixedly mounted on guide roller；
The lower end of the guide roller is fixedly mounted on movable plate；
The Buddhist Lay wheel is fixedly mounted in Buddhist Lay wheel support shaft, and the Buddhist Lay wheel support shaft is also stationarily mounted to sizing material buffering
On bracket；
The horizontally-guided axis is fixedly mounted on sizing material buffering stand, and the movable plate is fixedly mounted on horizontally-guided axis；
Described screw rod one end is fixedly mounted on sizing material buffering stand, and the other end is fixedly mounted on movable plate by feed screw nut
On；
The screw rod support component is fixedly mounted on the end of screw rod, and screw rod support component is fixedly mounted in the position indicator
On, the handwheel can drive screw rod to be rotated, and driven drive movable plate and guide roller are moved, and the position is aobvious
Show that device can effectively position the positional distance of movable plate and guide roller movement；
The driven shaft is fixedly mounted on transfer gantry by driven bearing, and the driving shaft is fixedly mounted by active bearings
On transfer gantry；
Described conveyer belt one end connects driven shaft, and the other end connects driving shaft, and the conveyer belt lower surface is supported equipped with conveyer belt
Carrying support is carried out, the conveyer belt support is fixedly mounted on transfer gantry；
The feeder motor is fixedly mounted on one end of driving shaft, under the drive of the feeder motor, the conveyer belt, active
Axis and driven shaft can carry out horizontal transporting movement together；
The nip rolls is fixedly mounted on nip rolls rotating arm by binder roller bearing；
The nip rolls rotating arm is fixedly mounted in nip rolls rotary shaft, and the nip rolls rotating arm passes through nip rolls rotary shaft
It holds a nip rolls rotary shaft to be fixedly mounted on transfer gantry, the cylinder is fixedly mounted on transfer gantry by air cylinder support
On, nip rolls can be moved up and down under the drive of the cylinder；
The nip rolls is mainly pushed down sizing material and is moved under the drive of conveyer belt；
The generator support is fixedly mounted on transfer gantry, generator protective cover can be fixed on hair by Quick Release buckle
In raw device support.
4. a kind of ultrasonic wave cutting means applied to sizing material fixed length deburring according to claim, it is characterised in that: institute
State the specific structure of wrap-up are as follows: including winding bracket, winding motor, winding motor toggle, winding safety chuck, winding
Rotary shaft, winding core and winding locating rod；
Winding bracket in the wrap-up is formed by the square tubes soldering of several 120mmx120mm, and direct fixed placement is on ground
On face；
The winding safety chuck is fixedly mounted on the upper surface of winding bracket；
The output shaft of the winding motor is fixed together with winding safety chuck, and the winding motor passes through winding motor
Toggle is fixed on winding bracket；
The winding core inner is fixedly connected with a winding rotary shaft, and the winding rotary shaft setting is in winding safety chuck
On.
5. a kind of ultrasonic wave cutting means applied to sizing material fixed length deburring according to claim 1,2,3 or 4, feature
It is: the specific connection relationship between the unwinding device, conveying device, edge-neatening apparatus, cutting device and wrap-up are as follows:
Deburring bracket in the edge-neatening apparatus is fixedly mounted on transfer gantry；
The deburring transition roller is fixedly mounted on transfer gantry by deburring roller bearing；
The described locating rod one end that unreels is fixed on unwinding device, and other end is fixedly mounted on a conveyor；
Described winding locating rod one end is fixed on the winding bracket of wrap-up, and the other end is fixedly mounted on the sanction of cutting device
On disconnected bracket.
6. a kind of ultrasonic wave cutting means applied to sizing material fixed length deburring according to claim, it is characterised in that: also
Including control system, the specific structure of the control system are as follows: including control box housing, display screen, emergency stop switch button, unreel
Button, winding cord button, conveying operation button, deburring button, severing button, winding button and enclosure door；
The control system is independently placed on the ground, and the control box housing upper end is provided with a display screen；
It is integrated with emergency stop switch button in the control box housing, unreels button, winding cord button, conveying operation button, repair
Side button, severing button and winding button；
The enclosure door is arranged in control box housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810795994.9A CN109015858B (en) | 2018-07-19 | 2018-07-19 | Ultrasonic cutting device applied to sizing material fixed-length trimming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810795994.9A CN109015858B (en) | 2018-07-19 | 2018-07-19 | Ultrasonic cutting device applied to sizing material fixed-length trimming |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109015858A true CN109015858A (en) | 2018-12-18 |
| CN109015858B CN109015858B (en) | 2020-05-12 |
Family
ID=64644191
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810795994.9A Active CN109015858B (en) | 2018-07-19 | 2018-07-19 | Ultrasonic cutting device applied to sizing material fixed-length trimming |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561507A (en) * | 2019-07-29 | 2019-12-13 | 高秀琼 | Automatic cut equipment of PVC membrane |
| CN113478537A (en) * | 2021-06-15 | 2021-10-08 | 上海骄成超声波技术股份有限公司 | Diaphragm cutting device and lithium battery winding machine |
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| EP0143513A2 (en) * | 1983-11-28 | 1985-06-05 | Springs Industries Inc. | Apparatus and process for ultrasonically cutting off predetermined widths of selvages and sealing the cut edges of textile fabric |
| CN201102314Y (en) * | 2007-09-04 | 2008-08-20 | 秦红军 | Vertical cut edge finishing machine for wirecord fabric |
| CN204751657U (en) * | 2015-07-11 | 2015-11-11 | 宋源普 | Automatic deburring device of rubber spare |
| CN205817963U (en) * | 2016-07-19 | 2016-12-21 | 杭州朝阳橡胶有限公司 | A kind of conveyer device of tyre surface cut-to-length |
| CN206717952U (en) * | 2017-05-20 | 2017-12-08 | 山东盛润胶带有限公司 | Self-action cutter device is used in a kind of rubber conveyer belt production |
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2018
- 2018-07-19 CN CN201810795994.9A patent/CN109015858B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0143513A2 (en) * | 1983-11-28 | 1985-06-05 | Springs Industries Inc. | Apparatus and process for ultrasonically cutting off predetermined widths of selvages and sealing the cut edges of textile fabric |
| CN201102314Y (en) * | 2007-09-04 | 2008-08-20 | 秦红军 | Vertical cut edge finishing machine for wirecord fabric |
| CN204751657U (en) * | 2015-07-11 | 2015-11-11 | 宋源普 | Automatic deburring device of rubber spare |
| CN205817963U (en) * | 2016-07-19 | 2016-12-21 | 杭州朝阳橡胶有限公司 | A kind of conveyer device of tyre surface cut-to-length |
| CN206717952U (en) * | 2017-05-20 | 2017-12-08 | 山东盛润胶带有限公司 | Self-action cutter device is used in a kind of rubber conveyer belt production |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561507A (en) * | 2019-07-29 | 2019-12-13 | 高秀琼 | Automatic cut equipment of PVC membrane |
| CN113478537A (en) * | 2021-06-15 | 2021-10-08 | 上海骄成超声波技术股份有限公司 | Diaphragm cutting device and lithium battery winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109015858B (en) | 2020-05-12 |
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Denomination of invention: An ultrasonic cutting device applied to fixed-length trimming of rubber materials Effective date of registration: 20220825 Granted publication date: 20200512 Pledgee: Industrial Bank Co.,Ltd. Shanghai Changning sub branch Pledgor: Shanghai Jiaocheng Ultrasonic Technology Co.,Ltd. Registration number: Y2022310000180 |
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