CN202401260U - Tension control and automatic tracking system of robot bayonet wall-to-wall carpet - Google Patents

Tension control and automatic tracking system of robot bayonet wall-to-wall carpet Download PDF

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Publication number
CN202401260U
CN202401260U CN2011205591813U CN201120559181U CN202401260U CN 202401260 U CN202401260 U CN 202401260U CN 2011205591813 U CN2011205591813 U CN 2011205591813U CN 201120559181 U CN201120559181 U CN 201120559181U CN 202401260 U CN202401260 U CN 202401260U
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China
Prior art keywords
blanket
licker
bayonet
main frame
unit
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Expired - Lifetime
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CN2011205591813U
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Chinese (zh)
Inventor
张春林
王江平
张天舒
沈超
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Jiangsu Kaili Carpet Co Ltd
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Jiangsu Kaili Carpet Co Ltd
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Abstract

A tension control and automatic tracking system of a robot bayonet wall to wall carpet comprise a base fabric feed system, a base fabric tension control system, a felting needle automatic tracking system, a carpet rolling system, a bayonet carpet host machine and a control unit. The base fabric feed system and the carpet rolling system are distributed at the front end and the back end of the bayonet carpet host machine, and the base fabric tension control system comprises a longitudinal fabric delivery/ tension unit and a transverse tentering unit. Compared with the prior art, the tension control and automatic tracking system tightens base fabric in the upper direction, lower direction, left direction and right direction, tension of the base fabric is controllable, the tension endured by the base fabric is adjustable, and a felting needle automatic tracking system is added, so that a movable support is provided for the base fabric in a bayonet process and the damage of the base fabric in a weaving process of the carpet is avoided effectively.

Description

The Tension Control and the automatic tracking system of blanket completely spread in the robot bayonet
Technical field
The utility model relates generally to carpet weaving machinery, is specially the weaving and knitting preparation that blanket is completely spread in the robot bayonet, and chief component is tension control system and automatic tracking system (following the tracks of robot bayonet main frame).
Background technology
In the prior art, in general, be used for automatically the continous mode of the bayonet formula tufted carpet weaving machine frame that stretches tight automatically, comprise supplying distribution system, tightening system and batching system.Supplying distribution system is the apparatus system that carries the base cloth volume, carries base cloth and broadcasts base cloth to the system of tightening; The system of tightening at the apparatus system of base cloth, tightens base cloth through last lower roller, and broadcasts confession cloth by last lower roller; The batching system is the apparatus system that carries the base cloth volume, the base cloth after carrying base cloth and taking in tufting.Adopt this frame that stretches tight automatically need only change the base cloth reel one time, but just the successive clusters based carpet is weaved, can be solved because of the loom frame that stretches tight and to change the base cloth woven defective of tufting continuously, can be used for engineering carpet and continuous single width carpet.
There is weak point in this technical scheme, and is specific as follows:
Though 1, this covering device can be realized tightening of base cloth, just can realize electronic control tightening of above-below direction, tightening of two sides still need rely on the operative employee that it is carried out manual operation.Though this system can realize the tightening of base cloth, but still maybe robot bayonet machine in the process of base cloth tufting since base cloth bear hightension and cause base cloth to be poked, stab mashed situation.
Though 2, cloth rewinder and the adjacent placement of confession cloth apparatus can be so that the whole system compact conformations, the carpet of the rolling after accomplishing must adopt the fork truck transportation, and can't adopt flat bogie to transport temporarily.
3, the structure of base cloth above-below direction tensioning apparatus is too complicated, has used two cover licker-ins, 5 cover rollers altogether; And the loosening and tighten and need outfits needs power unit independently separately of base cloth.
4, base cloth causes the debatching transition owing to inertia easily in the debatching process, thereby causes base cloth becoming flexible on first licker-in.
5, the frame that stretches tight does not automatically provide the closely space of anterior view geodetic blanket.
6, volume blanket device fails to realize automatic control, and tightening and roll up blanket still needs at least two operating personnel.
Summary of the invention
The problem that the utility model mainly solves is to adopt a more rational system of cover and structure to solve the deficiency of prior art.
The Tension Control and the automatic tracking system of blanket completely spread in the bayonet of a kind of robot, comprises base cloth feed system, base cloth tension control system, pricker automatic tracking system, volume blanket system, bayonet carpet main frame and control module; Said base cloth feed system and volume blanket system are distributed in the rear and front end of bayonet carpet main frame;
Said base cloth tension control system comprises vertical work feed/stretching unit and horizontal tentering unit;
Said vertical work feed/stretching unit comprises the upper and lower licker-in that is parallel to each other of horizontal positioned, and their drive motors, and the upper and lower licker-in of drive motor drives rotates;
Said horizontal tentering unit comprises the identical left and right licker-in of vertical placement, and their drive motors, and the left and right licker-in of drive motor drives rotates; For a left side or right licker-in, end is connected with cylinder above and/or under each licker-in;
The said licker-in of going up is in the front on a plane, and following licker-in and left and right licker-in are at the reverse side on this plane, and the direction of motion of the piston rod of cylinder is perpendicular to this plane; Said upper and lower licker-in is identical with the distance on this plane; Said left and right licker-in is identical with the distance on this plane;
Said pricker automatic tracking system is at the reverse side on said plane; The pricker automatic tracking system comprises main frame, sub-frame and cloth supporting plate; Said cloth supporting plate is connected on the sub-frame; Be connected with drive unit on the said main frame, main frame is under the driving of this drive unit, along the axially-movable of upper and lower licker-in; Said sub-frame is connected on the main frame, is connected with drive unit on the sub-frame, and sub-frame is under the driving of this drive unit, and along left and right licker-in axially is that short transverse is moved;
Said bayonet carpet main frame is in the front on said plane; Be connected with drive unit on the bayonet carpet main frame;
The control object of said control module comprises: the drive motors of said upper and lower licker-in; The drive motors of said cylinder and left and right licker-in; The drive unit of said main frame; The drive unit of said sub-frame; The drive unit of said bayonet carpet main frame.
The base cloth feed system is used for the supply of bayonet ground blanket base cloth; The carpet rollforming that volume blanket system is used to accomplish tufting after weaving; The pricker automatic tracking system is used for the pricker from motion tracking bayonet carpet main frame, and provides movable support to prevent the breakage of base cloth for the base cloth in the bayonet process; The base cloth tension control system is used for tightening of base cloth.
Said volume blanket system rolls up the blanket unit automatically; Said automatic volume blanket unit comprises vertical blanket device of gravity and volume blanket device; Gravity hangs down the blanket device between volume blanket device and bayonet carpet main frame;
The said gravity blanket device that hangs down comprises two columns, is fixedly connected with two parallel rollers between two columns, and two parallel rollers are in the upper end of column, and parallel with said upper and lower licker-in; Between two columns, also be connected with gravity lappet axle, the inboard of two columns all has vertical groove, and the two ends of gravity lappet axle are embedded in respectively in two grooves;
Said volume blanket device comprises volume blanket motor, support and two blanket roller tubes; Two blanket roller tubes are all parallel with said upper and lower licker-in; Two blanket roller tubes are rack-mount through bearing, and two blanket roller tubes of volume blanket motor-driven rotate.
For the vertical blanket device of gravity, the upper/lower terminal of gravity lappet axle motion path all is provided with limit switch; The signal output part that is positioned at the limit switch of lower end connects the enabling signal input of volume blanket motor; The signal output part that is positioned at the limit switch of upper end connects the stop signal input of volume blanket motor.
For the vertical blanket device of gravity, the top and the bottom of said groove are respectively equipped with limit switch, and the signal output part of these two limit switches connects the emergent stop signal input of control module.
Said volume blanket system rolls up the blanket unit automatically; Said base cloth analyses of drying machine with unwinding unit comprises debatching support, debatching buffer unit; Said debatching buffer unit is between debatching support and bayonet carpet main frame;
Said debatching buffer unit comprises that two surfaces are covered with the roller of rubber skin; These two rollers are all parallel with said upper and lower licker-in; These two rollers are arranged above and below; Be positioned at the fixed-site of the cylinder of below, the cylinder two ends that are positioned at the top are connected with a slide respectively, and said slide is provided with the groove that has towards upper shed; Groove is dropped on according to self gravitation in the cylinder two ends that are positioned at the top, and the outer wall of two rollers is in contact with one another;
Said debatching support comprises two identical debatching supports, and each debatching support is provided with bearing, bearing rotating shaft axially parallel with said upper and lower licker-in.
Compared with prior art, the utility model is tightened base cloth, is meant tightening of upper and lower, left and right four direction, and can control, and base cloth is born tension adjustable; And owing to increased the pricker automatic tracking system, this provides movable support can effectively prevent the breakage of base cloth in the carpet weaving process for the base cloth in the bayonet process.
Description of drawings
Fig. 1 is the overall structure sketch map of the utility model;
Fig. 2 is the structural representation of the automatic tracking cell of pricker;
Fig. 3 is the structural representation of vertical work feed/stretching unit;
Fig. 4 is the structural representation of horizontal tentering unit;
Fig. 5 is a structural representation of rolling up the blanket unit automatically;
Fig. 6 is the structural representation of base cloth feed unit;
Among the figure, the automatic tracking cell of 1-pricker, the vertical work feed/stretching unit of 2-, the horizontal tentering of 3-unit, 4-base cloth feed unit, 5-roll up the roller that licker-in under the main frame, 9-sub-frame, 10-cloth supporting plate, the line slideway of 11-horizontal direction, the last licker-in of 12-, 13-of blanket unit, 6-electric control box, 7-robot bayonet carpet main frame, the automatic tracking cell of 8-pricker, 14-line slideway, 15-cylinder, the vertical licker-in of 16-, the horizontal tentering motor of 17-, 18-volume blanket motor, 19-gravity lappet axle, 20-limit switch (Stroke Control with), 21-limit switch (protection with), 22-package carpet, 23-blanket roller tube, 24-slide, 25-bearing, 26-debatching buffer unit, 27-debatching support, 28-are covered with the rubber skin automatically.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment present technique scheme is further specified as follows:
The Tension Control and the automatic tracking system of blanket completely spread in the bayonet of a kind of robot, comprises base cloth feed system, base cloth tension control system, pricker automatic tracking system, volume blanket system, bayonet carpet main frame and control module; Said base cloth feed system and volume blanket system are distributed in the rear and front end of bayonet carpet main frame;
Said base cloth tension control system comprises vertical work feed/stretching unit and horizontal tentering unit;
Said vertical work feed/stretching unit comprises the upper and lower licker-in that is parallel to each other of horizontal positioned, and their drive motors, and the upper and lower licker-in of drive motor drives rotates;
Said horizontal tentering unit comprises the identical left and right licker-in of vertical placement, and their drive motors, and the left and right licker-in of drive motor drives rotates; For a left side or right licker-in, end is connected with cylinder above and/or under each licker-in;
The said licker-in of going up is in the front on a plane, and following licker-in and left and right licker-in are at the reverse side on this plane, and the direction of motion of the piston rod of cylinder is perpendicular to this plane; Said upper and lower licker-in is identical with the distance on this plane; Said left and right licker-in is identical with the distance on this plane;
Said pricker automatic tracking system is at the reverse side on said plane; The pricker automatic tracking system comprises main frame, sub-frame and cloth supporting plate; Said cloth supporting plate is connected on the sub-frame; Be connected with drive unit on the said main frame, main frame is under the driving of this drive unit, along the axially-movable of upper and lower licker-in; Said sub-frame is connected on the main frame, is connected with drive unit on the sub-frame, and sub-frame is under the driving of this drive unit, and along left and right licker-in axially is that short transverse is moved;
Said bayonet carpet main frame is in the front on said plane; Be connected with drive unit on the bayonet carpet main frame;
The control object of said control module comprises: the drive motors of said upper and lower licker-in; The drive motors of said cylinder and left and right licker-in; The drive unit of said main frame; The drive unit of said sub-frame; The drive unit of said bayonet carpet main frame.
Said batching system rolls up the blanket unit automatically; Said automatic volume blanket unit comprises vertical blanket device of gravity and volume blanket device; Gravity hangs down the blanket device between volume blanket device and bayonet carpet main frame; The said gravity blanket device that hangs down comprises two columns, is fixedly connected with two parallel rollers between two columns, and two parallel rollers are in the upper end of column, and parallel with said upper and lower licker-in; Between two columns, also be connected with gravity lappet axle, the inboard of two columns all has vertical groove, and the two ends of gravity lappet axle are embedded in respectively in two grooves; Said volume blanket device comprises volume blanket motor, support and two blanket roller tubes; Two blanket roller tubes are all parallel with said upper and lower licker-in; Two blanket roller tubes are rack-mount through bearing, and two blanket roller tubes of volume blanket motor-driven rotate.
For the vertical blanket device of gravity, the upper/lower terminal of gravity lappet axle motion path all is provided with limit switch; The signal output part that is positioned at the limit switch of lower end connects the enabling signal input of volume blanket motor; The signal output part that is positioned at the limit switch of upper end connects the stop signal input of volume blanket motor.For the vertical blanket device of gravity, the top and the bottom of said groove are respectively equipped with limit switch, and the signal output part of these two limit switches connects the emergent stop signal input of control module.
Said batching system rolls up the blanket unit automatically; Said base cloth analyses of drying machine with unwinding unit comprises debatching support, debatching buffer unit; Said debatching buffer unit is between debatching support and bayonet carpet main frame; Said debatching buffer unit comprises that two surfaces are covered with the roller of rubber skin; These two rollers are all parallel with said upper and lower licker-in; These two rollers are arranged above and below; Be positioned at the fixed-site of the cylinder of below, the cylinder two ends that are positioned at the top are connected with a slide respectively, and said slide is provided with the groove that has towards upper shed; Groove is dropped on according to self gravitation in the cylinder two ends that are positioned at the top, and the outer wall of two rollers is in contact with one another; Said debatching support comprises two identical debatching supports, and each debatching support is provided with bearing, bearing rotating shaft axially parallel with said upper and lower licker-in.
Specific in this example,
Like Fig. 1, the Tension Control and the automatic tracking system of blanket completely spread in the bayonet of this cover robot, comprising: the automatic tracking cell of pricker, vertically work feed/stretching unit, laterally tentering unit, base cloth feed unit, roll up blanket unit, control module automatically.In the electric control box of control module, be to be the control core device with PLC, control the whole circuit of the utility model, the work of gas circuit.
Like Fig. 2, the automatic tracking cell of pricker mainly is made up of the line slideway 11 of main frame 8, sub-frame 9, two cover horizontal positioned, line slideway and the cloth supporting plate 10 that two covers are vertically placed.Bayonet carpet main frame adopts like products of the prior art to get final product.In general, bayonet carpet main frame comprises framework, head and drive unit, and head is movably connected on the framework, and framework is done upper and lower, left and right direction action in the driving lower edge of drive unit.
The drive motors of major and minor framework is all synchronous with two cover motors maintenances of bayonet carpet main frame 7; Through the guiding of gear, rack for transmission and line slideway, thus can realize main frame and bayonet carpet knitter main frame synchronously, sub-frame and bayonet carpet knitter sub-frame be synchronous.Cloth supporting plate is installed on the sub-frame, thus can realize cloth supporting plate to bayonet carpet knitter tufting rifle from motion tracking.
Like Fig. 3, vertically work feed/stretching unit is simplified the project organization of background technology, two original cover licker-ins, 5 cover rollers is simplified be two cover licker-ins up and down.The turbine and worm reducing motor of 0.55KW is all adopted in the driving of two cover licker-ins, can prevent the counter-rotating of licker-in when the motor stall.The synchronous constant speed drive of two cover licker-ins is carried base cloth and is put in place during work feed; Base cloth need be when short transverse be tightened, and following licker-in 13 at first shuts down, and last licker-in 12 peaces perhaps turn round with the mode of crawl according to predetermined time-delay, to meet the requirements of tensioning.
Like Fig. 4, laterally the tentering unit adopts the licker-in 16 that two covers are vertically placed equally, and it is flexible that every cover licker-in passes through its front and back on the two cover line slideways 14 at top, the end of upper and lower two cover cylinders 15 controls.When needing tentering cylinder with licker-in eject put in place after, by the turbine and worm reducing motor 17 control licker-ins rotations of two 0.37KW that carry of cover licker-ins, to play the effect of tentering.When need removing tentering, two cover licker-ins at first turn round according to predetermined time-delay or with the mode of crawl and put in place, and cylinder automatic drawing back is afterwards realized that tentering is removed and carry for follow-up base cloth getting ready.
Like Fig. 5, roll up the blanket unit automatically and form by vertical blanket device of gravity and volume blanket device.Gravity hangs down and 4 cover limit switches to be housed on the column of blanket device one side, and two covers (sign 20 indications among the figure) are used for Stroke Control up and down, the brake hard when two covers (sign 21 indications among the figure) are used for fortuitous event and exceed stroke.4 cover limit switches all are connected with volume blanket motor 18, and when gravity lappet axle 19 dropped to extreme lower position and touches the limit switch of low level, volume blanket motor began to start, and blanket is rolled up in 23 entrys into service of two blanket roller tubes, and drive gravity lappet axially upward moves; Volume blanket motor quits work when gravity lappet axle moves to the limit switch of an extreme higher position shake-up high position; Conveying owing to base cloth afterwards constantly moves downward gravity lappet axle again, thereby accomplishes the action of a circulation.
Like Fig. 6, the base cloth feed unit is not equipped with independently power unit, is passive analyses of drying machine with unwinding unit, the worm and gear reducing motor coaxial with the batching licker-in in vertical work feed/stretching unit that the power of debatching comes.The base cloth feed unit is made up of debatching support 27 and debatching buffer unit 26.The debatching buffer unit then by two surfaces be covered with the rubber skin roller 28 and two the cover slides 24 form; Main effect is to rely on the deadweight of top roller to compress base cloth; Prevent the web-like base cloth because inertia causes the debatching transition, thereby have influence on the tensioning of base cloth on licker-in.

Claims (5)

1. a Tension Control and the automatic tracking system that blanket is completely spread in the robot bayonet is characterized in that comprising base cloth feed system, base cloth tension control system, pricker automatic tracking system, volume blanket system, bayonet carpet main frame and control module; Said base cloth feed system and volume blanket system are distributed in the rear and front end of bayonet carpet main frame;
Said base cloth tension control system comprises vertical work feed/stretching unit and horizontal tentering unit;
Said vertical work feed/stretching unit comprises the upper and lower licker-in that is parallel to each other of horizontal positioned, and their drive motors, and the upper and lower licker-in of drive motor drives rotates;
Said horizontal tentering unit comprises the identical left and right licker-in of vertical placement, and their drive motors, and the left and right licker-in of drive motor drives rotates; For a left side or right licker-in, end is connected with cylinder above and/or under each licker-in;
The said licker-in of going up is in the front on a plane, and following licker-in and left and right licker-in are at the reverse side on this plane, and the direction of motion of the piston rod of cylinder is perpendicular to this plane; Said upper and lower licker-in is identical with the distance on this plane; Said left and right licker-in is identical with the distance on this plane;
Said pricker automatic tracking system is at the reverse side on said plane; The pricker automatic tracking system comprises main frame, sub-frame and cloth supporting plate; Said cloth supporting plate is connected on the sub-frame; Be connected with drive unit on the said main frame, main frame is under the driving of this drive unit, along the axially-movable of upper and lower licker-in; Said sub-frame is connected on the main frame, is connected with drive unit on the sub-frame, and sub-frame is under the driving of this drive unit, and along left and right licker-in axially is that short transverse is moved;
Said bayonet carpet main frame is in the front on said plane; Be connected with drive unit on the bayonet carpet main frame;
The control object of said control module comprises: the drive motors of said upper and lower licker-in; The drive motors of said cylinder and left and right licker-in; The drive unit of said main frame; The drive unit of said sub-frame; The drive unit of said bayonet carpet main frame.
2. the Tension Control and the automatic tracking system of blanket completely spread in robot according to claim 1 bayonet, it is characterized in that said batching system rolls up the blanket unit automatically; Said automatic volume blanket unit comprises vertical blanket device of gravity and volume blanket device; Gravity hangs down the blanket device between volume blanket device and bayonet carpet main frame;
The said gravity blanket device that hangs down comprises two columns, is fixedly connected with two parallel rollers between two columns, and two parallel rollers are in the upper end of column, and parallel with said upper and lower licker-in; Between two columns, also be connected with gravity lappet axle, the inboard of two columns all has vertical groove, and the two ends of gravity lappet axle are embedded in respectively in two grooves;
Said volume blanket device comprises volume blanket motor, support and two blanket roller tubes; Two blanket roller tubes are all parallel with said upper and lower licker-in; Two blanket roller tubes are rack-mount through bearing, and two blanket roller tubes of volume blanket motor-driven rotate.
3. the Tension Control and the automatic tracking system of blanket completely spread in robot according to claim 2 bayonet, it is characterized in that the upper/lower terminal of gravity lappet axle motion path all is provided with limit switch for the vertical blanket device of gravity; The signal output part that is positioned at the limit switch of lower end connects the enabling signal input of volume blanket motor; The signal output part that is positioned at the limit switch of upper end connects the stop signal input of volume blanket motor.
4. the Tension Control and the automatic tracking system of completely spreading blanket according to claim 2 or the bayonet of 3 described robots; It is characterized in that for the vertical blanket device of gravity; The top and the bottom of said groove are respectively equipped with limit switch, and the signal output part of these two limit switches connects the emergent stop signal input of control module.
5. the Tension Control and the automatic tracking system of blanket completely spread in robot according to claim 1 bayonet, it is characterized in that said batching system rolls up the blanket unit automatically; Said base cloth analyses of drying machine with unwinding unit comprises debatching support, debatching buffer unit; Said debatching buffer unit is between debatching support and bayonet carpet main frame;
Said debatching buffer unit comprises that two surfaces are covered with the roller of rubber skin; These two rollers are all parallel with said upper and lower licker-in; These two rollers are arranged above and below; Be positioned at the fixed-site of the cylinder of below, the cylinder two ends that are positioned at the top are connected with a slide respectively, and said slide is provided with the groove that has towards upper shed; Groove is dropped on according to self gravitation in the cylinder two ends that are positioned at the top, and the outer wall of two rollers is in contact with one another;
Said debatching support comprises two identical debatching supports, and each debatching support is provided with bearing, bearing rotating shaft axially parallel with said upper and lower licker-in.
CN2011205591813U 2011-12-29 2011-12-29 Tension control and automatic tracking system of robot bayonet wall-to-wall carpet Expired - Lifetime CN202401260U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108315900A (en) * 2018-04-17 2018-07-24 浙江浦江台科纺机械科技有限公司 A kind of novel intelligent blanket making machine
CN108660630A (en) * 2017-03-27 2018-10-16 天津市永星织造有限公司 A kind of automatic embroidered carpet system
CN108754912A (en) * 2018-08-27 2018-11-06 浙江浦江台科纺机械科技有限公司 A kind of multiple rows of knitting needle blanket making machine
CN110387645A (en) * 2019-08-13 2019-10-29 广东众恒科技有限公司 Large-scale carpet woven mechanical hand
CN113371491A (en) * 2021-06-28 2021-09-10 福建屹立智能化科技有限公司 A overhaul system for carpet
CN115387037A (en) * 2022-09-22 2022-11-25 莆田市坚强缝制设备有限公司 Continuous feeding computerized embroidery sewing machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108660630A (en) * 2017-03-27 2018-10-16 天津市永星织造有限公司 A kind of automatic embroidered carpet system
CN108315900A (en) * 2018-04-17 2018-07-24 浙江浦江台科纺机械科技有限公司 A kind of novel intelligent blanket making machine
CN108754912A (en) * 2018-08-27 2018-11-06 浙江浦江台科纺机械科技有限公司 A kind of multiple rows of knitting needle blanket making machine
CN108754912B (en) * 2018-08-27 2024-02-02 浙江浦江台科纺机械科技有限公司 Multi-row knitting needle blanket making machine
CN110387645A (en) * 2019-08-13 2019-10-29 广东众恒科技有限公司 Large-scale carpet woven mechanical hand
CN113371491A (en) * 2021-06-28 2021-09-10 福建屹立智能化科技有限公司 A overhaul system for carpet
CN115387037A (en) * 2022-09-22 2022-11-25 莆田市坚强缝制设备有限公司 Continuous feeding computerized embroidery sewing machine
CN115387037B (en) * 2022-09-22 2024-02-13 莆田市坚强缝制设备有限公司 Continuous feeding computerized embroidery sewing machine

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