CN105181703A - Material appearance automatic detecting device - Google Patents
Material appearance automatic detecting device Download PDFInfo
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- CN105181703A CN105181703A CN201510409224.2A CN201510409224A CN105181703A CN 105181703 A CN105181703 A CN 105181703A CN 201510409224 A CN201510409224 A CN 201510409224A CN 105181703 A CN105181703 A CN 105181703A
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- pallet
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- tray
- outward appearance
- appearance automatic
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Abstract
The invention relates to a material appearance automatic detecting device. The material appearance automatic detecting device comprises a transferring mechanism, and a tray clamp and a detecting module which are connected with the transferring mechanism respectively via a mobile module; the detecting module comprises an imaging device and a detecting clamp; the transferring mechanism is arranged on an X axis mobile module; the tray clamp and the detecting clamp are arranged on corresponding Y axis mobile modules respectively; the detecting clamp is arranged on another X axis mobile module in a overlapped manner; the transferring mechanism is provided with two tray hands; a material hand is arranged between the two tray hands. According to the material appearance automatic detecting device, the material appearance automatic detecting device is provided with the tray clamp and a material clamp, and the tray clamp and the material clamp are connected via the transferring mechanism, so that simultaneous detecting and subpackaging can be realized, and interacting of working efficiency of detecting with working efficiency of subpackaging is not caused; the transferring mechanism is arranged on the X axis mobile module, so that joining of the transferring mechanism to the position of the tray clamp and the position of the detecting module is realized; the tray clamp and the mobile module are arranged on the Y axis mobile modules respectively, so that connecting and position cooperation with the transferring mechanism are convenient to realize.
Description
Technical field
The present invention relates to a kind of automatic detection system, particularly relate to a kind of material outward appearance automatic checkout equipment.
Background technology
Some parts of electronic product need to detect its surface after machining, and according to the requirement of product, need to detect following items: 1, material height light face touch scuffing, drag tool marks, knife mark, dirty; 2, weighing wounded of material appearance, depression, the detection of above-mentioned project adopts naked eyes to complete, need by equipment, generally all there is shortcoming in existing equipment, need the test mass and the testing efficiency that improve material detection further in automaticity, in detection efficiency and in Detection job.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, the material outward appearance automatic checkout equipment of a kind of high-level efficiency, high accuracy is provided.
For achieving the above object, the technical solution used in the present invention is: a kind of material outward appearance automatic checkout equipment, comprise: transfer device, and the pallet grippers to be connected with transfer device respectively by mobile module and detect module, it is characterized in that, described detection module comprises device for image and detects fixture, described transfer device is arranged on an X-axis and moves on module, described pallet grippers and described detection fixture are separately positioned on each self-corresponding Y-axis and move on module, described detection fixture also superposes and is arranged on another X-axis and moves on module, described transfer device is provided with two pallet hands, a material hand is also provided with between pallet hand described in two.
In a preferred embodiment of the present invention, described pallet grippers is provided with two tray station, and each tray station is equipped with at least one fixed chuck and at least one active chuck.
In a preferred embodiment of the present invention, described detection fixture is provided with at least one tray station, and each tray station is equipped with at least one fixed chuck and at least one active chuck.
In a preferred embodiment of the present invention, the Y-axis of described pallet grippers and each correspondence of described detection fixture moves module and all arranges on the same substrate, and the X-axis that described transfer device is corresponding moves module and is positioned at described surface.
In a preferred embodiment of the present invention, described device for image is CCD camera, and described CCD camera bottom is coaxially provided with annular light source, and described detection fixture can move to immediately below described device for image.
In a preferred embodiment of the present invention, described pallet hand is provided with two tray clamps and refers to, two described tray clamps refer to symmetrical be arranged on folding cylinder, and described folding cylinder and described tray clamps refer to integrated connection upper and lower air cylinders.
In a preferred embodiment of the present invention, described material hand is provided with two material clamps and refers to, two described material clamps refer to symmetrical be arranged on folding cylinder, and described folding cylinder and described material clamp refer to integrated connection upper and lower air cylinders.
In a preferred embodiment of the present invention, described material hand is provided with a material suction nozzle, and described material suction nozzle connects upper and lower air cylinders.
In a preferred embodiment of the present invention, described material suction nozzle is communicated with pneumatic shuttle.
In a preferred embodiment of the present invention, described material hand and described pallet hand are all arranged on fixed head, and described fixed head is slidably connected at described X-axis and moves on module.
The invention solves the defect existed in background technology, the present invention possesses following beneficial effect:
(1) arrange pallet grippers and material fixture, and be connected by transfer device, can realize like this detecting and carry out work with packing simultaneously, be independent of each other work efficiency;
(2) detect fixture to be arranged on the X-axis be superimposed and to move module and Y-axis moves on module, what can realize each material trough in pallet all can be moved to immediately below CCD camera camera lens, meets the status requirement detected;
(3) transfer device arranges two pallet hands, can realize like this clamping two pallets simultaneously, realizes the random transfer of loaded pallets and empty pallet;
(4) between two pallet hands, arrange material hand, material just can be transferred in another pallet of pallet grippers by such material hand in the pallet of the side of pallet grippers, realizes qualified material and defective material is separately entered in different pallets;
(5) pallet grippers and detection fixture are equipped with fixed chuck and active chuck, like this when pallet is put in tray station, pallet can be pushed to position accurately by active chuck, as long as fixed chuck coordinates with active chuck, be that pallet is placed to the most accurate precalculated position, position when active chuck promotion pallet is subject to fixed chuck resistance;
(6) in a kind of embodiment of the present invention, material hand getting folding air cylinder driven two material clamps refer to that the mode of folding is carried out gripping to the material in material trough each on pallet, shifted and deposit, and operation is fast succinct;
(7), in another kind of embodiment of the present invention, the mode that material hand getting material suction nozzle forms negative pressure is drawn the material in material trough each on pallet, shift and is deposited, and can not cause impression or damage to material surface;
(8) upper and lower air cylinders can drive material hand or pallet hand to move up and down, so that by material or pallet gripping or placement;
(9) transfer device is arranged on X-axis and moves on module, achieve a set of transfer device to two the linking (pallet grippers and detect module) of position, pallet grippers and mobile module are also separately positioned on Y-axis and move on module, conveniently can carry out undertaking with transfer device and position coordinates.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the three-dimensional structure diagram of the preferred embodiments of the present invention;
Fig. 2 is the three-dimensional structure diagram of the main function components of the preferred embodiments of the present invention;
Fig. 3 is the three-dimensional structure diagram that the main function components of the preferred embodiments of the present invention removes cover body;
Fig. 4 is the three-dimensional structure diagram of the transfer device of the first preferred embodiment of the present invention;
Fig. 5 is the fundamental diagram of the transfer device of the first preferred embodiment of the present invention;
Fig. 6 is the three-dimensional structure diagram of the inspection transfer device of the second preferred embodiment of the present invention;
Fig. 7 is the three-dimensional structure diagram of the detection module of the preferred embodiments of the present invention;
In figure: 1, transfer device, 2, pallet hand, 3, tray clamps refers to, 4, folding cylinder, 5, upper and lower air cylinders, 6, material hand, 7, material clamp refers to, 8, material suction nozzle, 9, pallet grippers, 10, tray station, 11, fixed chuck, 12, active chuck, 13, module is detected, 14, CCD camera, 15, detect fixture, 16, X-axis moves module, and 17, Y-axis moves module, 18, pallet, 19, material trough, 20, substrate, 21, pallet suction nozzle.`
Embodiment
The present invention is further detailed explanation in conjunction with the accompanying drawings and embodiments now, and these accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in figs. 1-7, a kind of material outward appearance automatic checkout equipment, comprise: transfer device 1, and pallet 18 fixture 9 to be connected with transfer device 1 respectively by mobile module with detect module 13, it is characterized in that, described detection module 13 comprises device for image and detects fixture 15, described transfer device 1 is arranged on an X-axis and moves on module 16, described pallet 18 fixture 9 and described detection fixture 15 are separately positioned on each self-corresponding Y-axis and move on module 17, described detection fixture 15 also superposes and is arranged on another X-axis and moves on module 16, described transfer device 1 is provided with two pallet hands 2, a material hand 6 is also provided with between pallet hand 2 described in two, arrange pallet 18 fixture 9 and material fixture, and be connected by transfer device 1, can realize like this detecting and carry out work with packing simultaneously, be independent of each other work efficiency, the X-axis that is arranged on transfer device 1 moves on module 16, achieve a set of transfer device 1 to two the linking (pallet 18 fixture 9 and detect module 13) of position, the Y-axis that is also separately positioned on pallet 18 fixture 9 and mobile module moves on module 17, conveniently can carry out undertaking with transfer device 1 and position coordinates.
Pallet 18 fixture 9 is provided with two pallet 18 stations 10, and each pallet 18 station 10 is equipped with at least one fixed chuck 11 and at least one active chuck 12.Transfer device 1 arranges two pallet hands 2, can realize like this clamping two pallets 18 simultaneously, realizes the random transfer of loaded pallets 18 and empty pallet 18; Material hand 6 is set between two pallet hands 2, material just can be transferred in another pallet 18 of pallet 18 fixture 9 by such material hand 6 in the pallet 18 of the side of pallet 18 fixture 9, realizes qualified material and defective material is separately entered in different pallets 18.Pallet 18 fixture 9 and detection fixture 15 are equipped with fixed chuck 11 and active chuck 12, like this when pallet 18 is put in pallet 18 station 10, pallet 18 can be pushed to position accurately by active chuck 12, as long as fixed chuck 11 coordinates with active chuck 12, promote when pallet 18 is subject to fixed chuck 11 resistance to be that pallet 18 is placed to the most accurate precalculated position, position until active chuck 12.
Detect fixture 15 and be provided with at least one pallet 18 station 10, each pallet 18 station 10 is equipped with at least one fixed chuck 11 and at least one active chuck 12.Pallet 18 fixture 9 and detection fixture 15 are equipped with fixed chuck 11 and active chuck 12, like this when pallet 18 is put in pallet 18 station 10, pallet 18 can be pushed to position accurately by active chuck 12, as long as fixed chuck 11 coordinates with active chuck 12, promote when pallet 18 is subject to fixed chuck 11 resistance to be that pallet 18 is placed to the most accurate precalculated position, position until active chuck 12.
The Y-axis of pallet 18 fixture 9 and each correspondence of described detection fixture 15 moves module 17 and is all arranged on same substrate 20, and the X-axis of described transfer device 1 correspondence moves module 16 and is positioned at above described substrate 20.
Device for image is CCD camera 14, and described CCD camera 14 bottom is coaxially provided with annular light source, and described detection fixture 15 can move to immediately below described device for image.
Pallet hand 2 is provided with two tray clamps and refers to 3, and what two described tray clamps referred to 3 symmetries is arranged on folding cylinder 4, and described folding cylinder 4 and described tray clamps refer to 3 integrated connection upper and lower air cylinders 5.
Upper and lower air cylinders 5 can drive material hand 6 or pallet hand 2 to move up and down, so that by material or pallet 18 gripping or placement; Detect fixture 15 to be arranged on the X-axis be superimposed and to move module 16 and Y-axis moves on module 17, what can realize each material trough 19 in pallet 18 all can be moved to immediately below CCD camera 14 camera lens, meets the status requirement detected.
As shown in Figures 4 and 5, the first preferred embodiment of the present invention, material hand 6 is provided with a material suction nozzle 8, and described material suction nozzle 8 connects upper and lower air cylinders 5.The mode that material hand 6 adopts material suction nozzle 8 to form negative pressure is drawn the material in material trough 19 each on pallet 18, shift and is deposited, and can not cause impression or damage to material surface.Material suction nozzle 8 is communicated with pneumatic shuttle.
As shown in Figure 6, the second preferred embodiment of the present invention, material hand 6 is provided with two material clamps and refers to 7, and what two described material clamps referred to 7 symmetries is arranged on folding cylinder 4, and described folding cylinder 4 and described material clamp refer to integrated connection upper and lower air cylinders 5; Pallet hand 2 is provided with a pallet suction nozzle 8, and described pallet suction nozzle 21 connects upper and lower air cylinders 5.Material hand 6 adopt folding cylinder 4 to drive two material clamps to refer to the mode of folding is carried out gripping to the material in material trough 19 each on pallet 18, is shifted and deposit, operation is succinct fast.
The pallet 18 that the present invention adopts has been provided with 4 × 8 material troughs 19, places a material in each material trough 19.
The present invention in use, as shown in Figure 3, the pallet 18 of fully loaded material is placed on pallet 18 fixture 9, pallet 18 fixture 9 is moved module 17 drive by Y-axis and moves to below transfer device 1, transfer device 1 moves contraposition on module 16 in X-axis, and then pallet hand 2 moves down gripping loaded pallets 18 and is transferred to add and surveys on fixture; Detecting module 13 progressively or column by column mobile pallet 18 position makes material trough 19 be detected with lens alignment one by one; While detection material, the pallet 18 that one can be detected by transfer device 1 is placed on pallet 18 station 10 of pallet 18 fixture 9, on it, another pallet 18 station 10 places empty pallet 18, now the substandard product in the pallet 18 be detected is transferred in empty pallet 18 by material hand 6, realizes being separated of qualified material and defective material.
Above according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, related personnel in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on instructions, must determine technical scope according to right.
Claims (9)
1. a material outward appearance automatic checkout equipment, comprise: transfer device, and the pallet grippers to be connected with transfer device respectively by mobile module and detect module, it is characterized in that, described detection module comprises device for image and detects fixture, described transfer device is arranged on an X-axis and moves on module, described pallet grippers and described detection fixture are separately positioned on each self-corresponding Y-axis and move on module, described detection fixture also superposes and is arranged on another X-axis and moves on module, described transfer device is provided with two pallet hands, a material hand is also provided with between pallet hand described in two.
2. material outward appearance automatic checkout equipment according to claim 1, is characterized in that: described pallet grippers is provided with two tray station, and each tray station is equipped with at least one fixed chuck and at least one active chuck.
3. material outward appearance automatic checkout equipment according to claim 1, is characterized in that: described detection fixture is provided with at least one tray station, and each tray station is equipped with at least one fixed chuck and at least one active chuck.
4. material outward appearance automatic checkout equipment according to claim 1, it is characterized in that: the Y-axis of described pallet grippers and each correspondence of described detection fixture moves module and all arranges on the same substrate, and the X-axis that described transfer device is corresponding moves module and is positioned at described surface.
5. material outward appearance automatic checkout equipment according to claim 1, it is characterized in that: described device for image is CCD camera, described CCD camera bottom is coaxially provided with annular light source, and described detection fixture can move to immediately below described device for image.
6. material outward appearance automatic checkout equipment according to claim 1, it is characterized in that: described pallet hand is provided with two tray clamps and refers to, two described tray clamps refer to symmetrical be arranged on folding cylinder, and described folding cylinder and described tray clamps refer to integrated connection upper and lower air cylinders.
7. material outward appearance automatic checkout equipment according to claim 1, it is characterized in that: described material hand is provided with two material clamps and refers to, two described material clamps refer to symmetrical be arranged on folding cylinder, and described folding cylinder and described material clamp refer to integrated connection upper and lower air cylinders.
8. material outward appearance automatic checkout equipment according to claim 1, is characterized in that: described material hand is provided with a material suction nozzle, and described material suction nozzle connects upper and lower air cylinders.
9. material outward appearance automatic checkout equipment according to claim 8, is characterized in that: described material suction nozzle is communicated with pneumatic shuttle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510409224.2A CN105181703B (en) | 2015-07-14 | 2015-07-14 | Material appearance automatic checkout equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510409224.2A CN105181703B (en) | 2015-07-14 | 2015-07-14 | Material appearance automatic checkout equipment |
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| Publication Number | Publication Date |
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| CN105181703A true CN105181703A (en) | 2015-12-23 |
| CN105181703B CN105181703B (en) | 2019-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510409224.2A Active CN105181703B (en) | 2015-07-14 | 2015-07-14 | Material appearance automatic checkout equipment |
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| CN106643860A (en) * | 2016-12-28 | 2017-05-10 | 浙江阿克希龙舜华铝塑业有限公司 | Median bundle core automatic detection device |
| CN107421960A (en) * | 2017-07-27 | 2017-12-01 | 国网湖南省电力公司 | Communication module appearance delection device |
| CN108709889A (en) * | 2018-04-19 | 2018-10-26 | 田野 | A kind of bearing outer ring workpiece automatic detecting machine |
| CN112903699A (en) * | 2021-01-20 | 2021-06-04 | 苏州长光华芯光电技术股份有限公司 | Automatic microscopic examination equipment for busbar |
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| CN2544278Y (en) * | 2002-06-21 | 2003-04-09 | 技创科技股份有限公司 | Component sorter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106643860A (en) * | 2016-12-28 | 2017-05-10 | 浙江阿克希龙舜华铝塑业有限公司 | Median bundle core automatic detection device |
| CN107421960A (en) * | 2017-07-27 | 2017-12-01 | 国网湖南省电力公司 | Communication module appearance delection device |
| CN108709889A (en) * | 2018-04-19 | 2018-10-26 | 田野 | A kind of bearing outer ring workpiece automatic detecting machine |
| CN112903699A (en) * | 2021-01-20 | 2021-06-04 | 苏州长光华芯光电技术股份有限公司 | Automatic microscopic examination equipment for busbar |
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| Publication number | Publication date |
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| CN105181703B (en) | 2019-01-01 |
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Address after: 215011 No. 2, Kunlunshan Road, high tech Zone, Suzhou, Jiangsu Patentee after: Suzhou Jiaqishi Technology Co.,Ltd. Address before: 215011 C6016, Building 1, No. 209, Zhuyuan Road, High tech Zone, Suzhou, Jiangsu Patentee before: SUZHOU JIAQISHI INFORMATION SCIENCE & TECHNOLOGY Co.,Ltd. |
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