CN103995001A - Weld inspection device convenient for transferring plates - Google Patents

Weld inspection device convenient for transferring plates Download PDF

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Publication number
CN103995001A
CN103995001A CN201410244919.5A CN201410244919A CN103995001A CN 103995001 A CN103995001 A CN 103995001A CN 201410244919 A CN201410244919 A CN 201410244919A CN 103995001 A CN103995001 A CN 103995001A
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CN
China
Prior art keywords
described
conveyer
detection device
pneumatic cylinder
monitor station
Prior art date
Application number
CN201410244919.5A
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Chinese (zh)
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CN103995001B (en
Inventor
王小俊
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昆山宝锦激光拼焊有限公司
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Priority to CN201410244919.5A priority Critical patent/CN103995001B/en
Publication of CN103995001A publication Critical patent/CN103995001A/en
Application granted granted Critical
Publication of CN103995001B publication Critical patent/CN103995001B/en

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Abstract

The invention relates to a weld inspection device convenient for transferring plates. A support transferring device with balls is installed on a transferring device, then the problem that large-size plates are easy to damage and deform in the transfer process can be solved, the plates are convenient to move during inspection, and labor is saved. When weld inspection is carried out, the plates are transferred to the weld inspection device by the transferring device, the height of the transferring device is increased by a first pneumatic cylinder, the transferring device is pushed so that a hollow area aims at an inspection station of the weld inspection device, then the height of the transferring device is lowered by the first pneumatic cylinder so that a heave of the transferring device is clamped into a groove of the weld inspection device, and then the weld inspection is carried out. When the weld inspection is finished, the plates are moved to the transferring device, then the height of the transferring device is increased by the first pneumatic cylinder so that the heave of the transferring device is divorced from the groove of the weld inspection device, and the plates are carried away by the transferring device.

Description

A kind of detection device of being convenient to transfer sheet materials

Technical field

The present invention relates to industrial production technology field, relate in particular to a kind of detection device of being convenient to transfer sheet materials.

Background technology

Solder technology, as a kind of basic process, is widely used in the every field such as space flight, aviation, naval vessel, bridge, vehicle, petrochemical complex and hoisting machinery.Due to the variety of issue occurring in welding process, in weld seam, sometimes inevitably there will be crackle, pore and the defect such as lack of penetration.

For the higher weld seam detection of welding quality, existing common technology be mainly to test by CCD technology or ultrasonic detection technology, but this assay device structures accurate complicated, cost is high, also higher to reviewer's technical requirement.For welding precision, require the welding of relatively not high common sheet material to detect, need a kind of simple in structure, processing ease, welding line detector that cost is low badly.

Summary of the invention

The object of the invention is to propose a kind of detection device of being convenient to transfer sheet materials, can make system there is higher security, stability and reliability.

For reaching this object, the present invention by the following technical solutions:

A kind of detection device of being convenient to transfer sheet materials, comprise: detection device and conveyer, described detection device comprises support, is arranged on the monitor station on support, described monitor station inside is provided with fluorescent tube intense light source, the upper surface of described monitor station comprises the non-detection zone of weld seam that weld seam detection district that transparent acrylic material is made and black acrylic board material are made, and is provided with the groove of inside arch around the edge of described monitor station upper surface, described conveyer comprises bracing frame, be arranged on the worktable on bracing frame, on described worktable, be provided with support conveyer, described support conveyer comprises ball base, described ball base offers for carrying the mounting groove of ball, four angles in mounting groove are provided with support ball, on described support ball, be equiped with transmission ball, on transmission ball, be provided with and there is the open-topped transmission ball holder for coordinating with ball base, described transmission ball protrudes the opening of described transmission ball holder, the zone line of the worktable of described conveyer offers the hollow region that the monitor station size with described detection device adapts, around the edge of the hollow region of described worktable, be provided with the projection of the arch adapting with described groove, the first pneumatic cylinder is installed between the bracing frame of described conveyer and worktable, described worktable is withstood in cutting somebody's hair of described the first pneumatic cylinder, the bottom of the leg of support frame as described above is provided with universal wheel, when carrying out weld seam detection, by conveyer, transport sheet material to detection device place, by the first pneumatic cylinder, heighten the height of conveyer, promoting conveyer makes its hollow region aim at the monitor station of detection device, then by the first pneumatic cylinder, turn down the height of conveyer, the projection of conveyer is sticked in the groove of described detection device, conveyer and detection device are fixed together, then carry out weld seam detection, after weld seam detection finishes, sheet material is moved to conveyer, then by the first pneumatic cylinder, heighten the height of conveyer, make the projection of conveyer depart from the groove of described detection device, by conveyer, sheet material is transported.

Wherein, the described edge around described worktable offers track for one week, in described track, slidably connect slide block, on described slide block by whirligig be provided with can 360 ° of rotations the second pneumatic cylinder, the front end of described the second pneumatic cylinder is connected with cuts somebody's hair, described cutting somebody's hair comprises two the first pushing hands that are parallel to each other and the second pushing hands, described the first pushing hands and the second pushing hands are the U-shaped of outward opening, described the first pushing hands, the second pushing hands includes the first transverse slat, first stringer board vertical with described the first transverse slat, the second vertical with described the first stringer board and parallel with described the first transverse slat stringer board.

Wherein, detection device also comprises rack-mount switch, and described switch and fluorescent tube intense light source are connected to control the Push And Release of fluorescent tube intense light source.

Wherein, described weld seam detection district is positioned at the region, the left and right sides of the upper surface of described monitor station, and the non-detection zone of described weld seam is positioned at the zone line of the upper surface of described monitor station.

Wherein, described detection device also comprises the protective cover for the protection of monitor station, and during use, the edge of described protective cover sticks in the groove of described detection device.

Beneficial effect:

The present invention, by utilizing the first pneumatic cylinder to regulate the height of conveyer to make conveyer and detection device well clamp and be integrated, directly detects sheet material on conveyer, has saved the trouble that is transported to detection device; Due to the support conveyer with ball being installed on conveyer, not only can solve the problem that large size plate is easily damaged, is out of shape in transmitting procedure, and be convenient to move sheet material when detecting, very laborsaving; When carrying out weld seam detection, by conveyer, transport sheet material to detection device place, by the first pneumatic cylinder, heighten the height of conveyer, promoting conveyer makes its hollow region aim at the monitor station of detection device, then by the first pneumatic cylinder, turn down the height of conveyer, the projection of conveyer is sticked in the groove of described detection device, conveyer and detection device are fixed together, then carry out weld seam detection; After weld seam detection finishes, sheet material is moved to conveyer, then by the first pneumatic cylinder, heighten the height of conveyer, make the projection of conveyer depart from the groove of described detection device, by conveyer, sheet material is transported.

Accompanying drawing explanation

Fig. 1 is a kind of structural representation of being convenient to the detection device of transfer sheet materials that the specific embodiment of the invention provides.

Fig. 2 is the vertical view of the conveyer in Fig. 1.

Fig. 3 is the structural representation of the support conveyer of the conveyer in Fig. 1.

Fig. 4 is the vertical view of the detection device in Fig. 1.

In figure:

1-detection device; 2-conveyer; 11-support; 12-monitor station; 121-weld seam detection district; The non-detection zone of 122-weld seam; 13-groove; 21-bracing frame; 22-worktable; 221-hollow region; 222-projection; 23-supports conveyer; 231-ball base; 232-mounting groove; 233-supports ball; 234-transmits ball; 235-transmits ball holder; 24-track; 25-slide block; 26-the second pneumatic cylinder.

Embodiment

Below in conjunction with accompanying drawing and by embodiment, further illustrate technical scheme of the present invention.

Fig. 1 is a kind of structural representation of being convenient to the detection device 1 of transfer sheet materials that the specific embodiment of the invention provides.Fig. 2 is the vertical view of the conveyer 2 in Fig. 1.Fig. 3 is the structural representation of the support conveyer 232 of the conveyer 2 in Fig. 1.As shown in Figure 1, Figure 2, Figure 3 shows, a kind of detection device 1 of being convenient to transfer sheet materials of the present invention, comprise: detection device 1 and conveyer 2, described detection device 1 comprises support 11, is arranged on the monitor station 12 on support 11, described monitor station 12 inside are provided with fluorescent tube intense light source, the upper surface of described monitor station 12 comprises the non-detection zone 122 of weld seam that weld seam detection district 121 that transparent acrylic material is made and black acrylic board material are made, and is provided with the groove 13 of inside arch around the edge of described monitor station 12 upper surfaces, described conveyer 2 comprises bracing frame 21, be arranged on the worktable 22 on bracing frame 21, on described worktable 22, be provided with and support conveyer 232, described support conveyer 232 comprises ball base 231, described ball base 231 offers for carrying the mounting groove 232 of ball, four angles in mounting groove 232 are provided with supports ball 233, on described support ball 233, be equiped with and transmit ball 234, on transmission ball 234, be provided with and there is the open-topped transmission ball holder 235 for coordinating with ball base 231, described transmission ball 234 protrudes the opening of described transmission ball holder 235, the zone line of the worktable 22 of described conveyer 2 offers the hollow region 221 that monitor station 12 sizes with described detection device 1 adapt, around the edge of the hollow region 221 of described worktable 22, be provided with the projection 222 of the arch adapting with described groove 13, between the bracing frame 21 of described conveyer 2 and worktable 22, the first pneumatic cylinder is installed, described worktable 22 is withstood in cutting somebody's hair of described the first pneumatic cylinder, the bottom of the leg of support frame as described above 21 is provided with universal wheel, when carrying out weld seam detection, by conveyer 2, transport sheet material to detection device 1 place, by the first pneumatic cylinder, heighten the height of conveyer 2, promoting conveyer 2 makes its hollow region 221 aim at the monitor station 12 of detection device 1, then by the first pneumatic cylinder, turn down the height of conveyer 2, the projection 222 of conveyer 2 is sticked in the groove 13 of described detection device 1, conveyer 2 and detection device 1 are fixed together, then carry out weld seam detection, after weld seam detection finishes, sheet material is moved to conveyer 2, then by the first pneumatic cylinder, heighten the height of conveyer 2, make the groove 13 of the described detection device 1 of projection 222 disengaging of conveyer 2, by conveyer 2, sheet material is transported.

The present invention, by utilizing the first pneumatic cylinder to regulate the height of conveyer 2 to make conveyer 2 and detection device 1 well clamp and be integrated, directly detects sheet material on conveyer 2, has saved the trouble that is transported to detection device 1; Due to the support conveyer 232 with ball being installed on conveyer 2, not only can solve the problem that large size plate is easily damaged, is out of shape in transmitting procedure, and be convenient to move sheet material when detecting, very laborsaving; When carrying out weld seam detection, by conveyer 2, transport sheet material to detection device 1 place, by the first pneumatic cylinder, heighten the height of conveyer 2, promoting conveyer 2 makes its hollow region 221 aim at the monitor station 12 of detection device 1, then by the first pneumatic cylinder, turn down the height of conveyer 2, the projection 222 of conveyer 2 is sticked in the groove 13 of described detection device 1, conveyer 2 and detection device 1 are fixed together, then carry out weld seam detection; After weld seam detection finishes, sheet material is moved to conveyer 2, then by the first pneumatic cylinder, heighten the height of conveyer 2, make the groove 13 of the described detection device 1 of projection 222 disengaging of conveyer 2, by conveyer 2, sheet material is transported.

Preferably, the described edge around described worktable 22 offers track 24 for one week, in described track 24, slidably connect slide block 25, on described slide block 25 by whirligig be provided with can 360 ° of rotations the second pneumatic cylinder 26, the front end of described the second pneumatic cylinder 26 is connected with cuts somebody's hair, described cutting somebody's hair comprises two the first pushing hands that are parallel to each other and the second pushing hands, described the first pushing hands and the second pushing hands are the U-shaped of outward opening, described the first pushing hands, the second pushing hands includes the first transverse slat, first stringer board vertical with described the first transverse slat, the second vertical with described the first stringer board and parallel with described the first transverse slat stringer board.

By the edge at worktable 22, within one week, offer track 24, in track 24, slidably connect slide block 25, and on slide block 25, install can 360 ° of rotations the second pneumatic cylinder 26, be convenient to push sheet material by the second pneumatic cylinder 26, and can push according to sheet material the needs of direction, by track 24, match with slide block 25, make the second pneumatic cylinder 26 can move along a week of worktable 22 to change the second pneumatic cylinder 26 towards and position, time saving and energy saving, save labour, increase work efficiency.

Wherein, detection device 1 also comprises the switch being arranged on support 11, and described switch and fluorescent tube intense light source are connected to control the Push And Release of fluorescent tube intense light source.

Fig. 4 is the vertical view of the detection device 1 in Fig. 1.Described weld seam detection district 121 is positioned at the region, the left and right sides of the upper surface of described monitor station 12, and the non-detection zone 122 of described weld seam is positioned at the zone line of the upper surface of described monitor station 12.Be convenient to compare welding effect by weld seam detection district 121 with the non-detection zone 122 of weld seam.

Wherein, described detection device 1 also comprises the protective cover for the protection of monitor station 12, and during use, the edge of described protective cover sticks in the groove 13 of described detection device 1.Can play the effect of protection detection device 1, avoid destroying to the external world, and by groove 13, the edge of protective cover is clamped, simple in structure, be difficult for sliding.

The above; it is only preferably embodiment of the present invention; but protection scope of the present invention is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; according to technical scheme of the present invention and inventive concept thereof, be equal to replacement or changed, within all should being encompassed in protection scope of the present invention.

Claims (5)

1. a detection device of being convenient to transfer sheet materials, it is characterized in that, comprise: detection device (1) and conveyer (2), described detection device (1) comprises support (11), be arranged on the monitor station (12) on support (11), described monitor station (12) inside is provided with fluorescent tube intense light source, the upper surface of described monitor station (12) comprises the non-detection zone of weld seam (122) that weld seam detection district (121) that transparent acrylic material is made and black acrylic board material are made, around the edge of described monitor station (12) upper surface, be provided with the groove (13) of inside arch, described conveyer (2) comprises bracing frame (21), be arranged on the worktable (22) on bracing frame (21), on described worktable (22), be provided with and support conveyer (23), described support conveyer (23) comprises ball base (231), described ball base (231) offers the mounting groove (232) for carrying ball, four angles in mounting groove (232) are provided with supports ball (233), on described support ball (233), be equiped with and transmit ball (234), on transmission ball (234), be provided with and there is the open-topped transmission ball holder (235) for coordinating with ball base (231), described transmission ball (234) protrudes the opening of described transmission ball holder (235), the zone line of the worktable (22) of described conveyer (2) offers the hollow region (221) that monitor station (12) size with described detection device (1) adapts, around the edge of the hollow region (221) of described worktable (22), be provided with the projection (222) of the arch adapting with described groove (13), between the bracing frame (21) of described conveyer (2) and worktable (22), the first pneumatic cylinder is installed, described worktable (22) is withstood in cutting somebody's hair of described the first pneumatic cylinder, the bottom of the leg of support frame as described above (21) is provided with universal wheel, when carrying out weld seam detection, by conveyer (2), transporting sheet material to detection device (1) locates, by the first pneumatic cylinder, heighten the height of conveyer (2), promoting conveyer (2) makes its hollow region (221) aim at the monitor station (12) of detection device (1), then by the first pneumatic cylinder, turn down the height of conveyer (2), the projection (222) of conveyer (2) is sticked in the groove (13) of described detection device (1), conveyer (2) and detection device (1) are fixed together, then carry out weld seam detection, after weld seam detection finishes, sheet material is moved to conveyer (2), then by the first pneumatic cylinder, heighten the height of conveyer (2), the groove (13) that makes the projection (222) of conveyer (2) depart from described detection device (1), transports sheet material by conveyer (2).
2. a kind of detection device of being convenient to transfer sheet materials according to claim 1, it is characterized in that, the described edge around described worktable (22) offers track (24) for one week, in described track (24), slidably connect slide block (25), described slide block (25) upper by whirligig be provided with can 360 ° of rotations the second pneumatic cylinder (26), the front end of described the second pneumatic cylinder (26) is connected with cuts somebody's hair, described cutting somebody's hair comprises two the first pushing hands that are parallel to each other and the second pushing hands, described the first pushing hands and the second pushing hands are the U-shaped of outward opening, described the first pushing hands, the second pushing hands includes the first transverse slat, first stringer board vertical with described the first transverse slat, the second vertical with described the first stringer board and parallel with described the first transverse slat stringer board.
3. a kind of detection device of being convenient to transfer sheet materials according to claim 1, it is characterized in that, detection device (1) also comprises the switch being arranged on support (11), and described switch and fluorescent tube intense light source are connected to control the Push And Release of fluorescent tube intense light source.
4. a kind of detection device of being convenient to transfer sheet materials according to claim 1, it is characterized in that, described weld seam detection district (121) is positioned at the region, the left and right sides of the upper surface of described monitor station (12), and the non-detection zone of described weld seam (122) is positioned at the zone line of the upper surface of described monitor station (12).
5. a kind of detection device of being convenient to transfer sheet materials according to claim 1; it is characterized in that; described detection device (1) also comprises the protective cover for the protection of monitor station (12); during use, the edge of described protective cover sticks in the groove (13) of described detection device (1).
CN201410244919.5A 2014-06-04 2014-06-04 Weld inspection device convenient for transferring plates CN103995001B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410244919.5A CN103995001B (en) 2014-06-04 2014-06-04 Weld inspection device convenient for transferring plates

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Application Number Priority Date Filing Date Title
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CN103995001A true CN103995001A (en) 2014-08-20
CN103995001B CN103995001B (en) 2017-01-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104816155A (en) * 2015-03-30 2015-08-05 浙江创嘉机电设备有限公司 Power supply module assembly device of elevator power supply
CN105108720A (en) * 2015-09-24 2015-12-02 风神轮胎股份有限公司 Safe, energy-saving and movable inspection bench
CN105866022A (en) * 2016-05-31 2016-08-17 河南宝润机械有限公司 Steel bar mesh checking device

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CN201154836Y (en) * 2007-12-29 2008-11-26 上海和达汽车配件有限公司 Pipe material transporting device of heat treatment production line for metal pipes
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CN202492114U (en) * 2011-09-30 2012-10-17 深圳市华南新海传动机械有限公司 Ball-type modular plastic conveyer belt
CN202594254U (en) * 2012-05-15 2012-12-12 常州亚通杰威电机有限公司 Counter plate transmission system
CN202864212U (en) * 2012-10-09 2013-04-10 浙江吉利罗佑发动机有限公司 Universal conveying roller path
CN203941108U (en) * 2014-06-04 2014-11-12 昆山宝锦激光拼焊有限公司 A kind of detection device of being convenient to transfer sheet materials

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JPH04315949A (en) * 1991-01-14 1992-11-06 Westinghouse Electric Corp <We> Method and system for inspecting pellet
JP2000180384A (en) * 1998-12-15 2000-06-30 Jgc Corp Nondestructive inspection system and nondestructive inspection method
JP2002181714A (en) * 2000-12-19 2002-06-26 Ishikawajima Harima Heavy Ind Co Ltd Thin plate inspection device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104816155A (en) * 2015-03-30 2015-08-05 浙江创嘉机电设备有限公司 Power supply module assembly device of elevator power supply
CN105108720A (en) * 2015-09-24 2015-12-02 风神轮胎股份有限公司 Safe, energy-saving and movable inspection bench
CN105866022A (en) * 2016-05-31 2016-08-17 河南宝润机械有限公司 Steel bar mesh checking device

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