CN105177819A - High-quality wide bamboo fiber woven fabric and production method thereof - Google Patents
High-quality wide bamboo fiber woven fabric and production method thereof Download PDFInfo
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- CN105177819A CN105177819A CN201510697610.6A CN201510697610A CN105177819A CN 105177819 A CN105177819 A CN 105177819A CN 201510697610 A CN201510697610 A CN 201510697610A CN 105177819 A CN105177819 A CN 105177819A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C17/00—Fulling
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic System
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/008—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/10—After-treatment with compounds containing metal
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/45—Shrinking resistance, anti-felting properties
Abstract
The invention discloses high-quality wide bamboo fiber woven fabric and a production method thereof. The production method includes the steps of singeing, preprocessing, dyeing, shrink-resistant finishing, anti-pilling finishing, mechanical pre-shrinking, inspection and package. The dyeing technology is carried out on a large-capacity jig dyeing machine. The production technology is simple, operation is convenient, product performance is excellent, the warp and weft direction washing dimension change of the fabric ranges from -3% to 1.0%, the anti-pilling level is larger than or equal to the third to fourth level, and color fastness is larger than or equal to the fourth level.
Description
Technical field
The invention belongs to high-quality wide cut bamboo fiber machine fabric finishing process technology, particularly a kind of for reducing wide cut bamboo fiber machine fabric shrinkage and the Final finishing production method improving anti-fluffing and anti-pilling, wrinkling performance.
Background technology
Bamboo fibre have good gas permeability, moment water imbibition, have again simultaneously natural antibacterial, antibacterial, except mite, deodorization and anti-ultraviolet function, be a kind of natural environmental-protective type green fiber truly.Bamboo fiber replicates the inherent characteristic of bamboo fibre completely because of it, and extremely consumers.Wide cut bamboo fiber machine fabric can be used for bedding, and product consumption rises year by year.But existing conventional bamboo fibre woven dyeing cloth ubiquity washing shrinkage is large, easily pilling and wrinkling shortcoming.Specify in the bamboo pulp viscose dimension dyeing cloth standard of FZ/T14012-2009, the washing size changing rate of high-class product, Grade A is respectively-4.0% ~+1.0% ,-5.0% ~+2.0%, does not examine fabric pilling performance.High washing shrinkage and easy pilling, wrinkling performance, have impact on bamboo fiber machine fabric serviceability.Along with improving constantly of people's living standard, also more and more higher to the requirement of the wide cut bamboo fiber machine fabric for bedding, wish that bamboo fiber machine fabric has more excellent characteristic, particularly an urgent demand reduces washing shrinkage and improves anti-fluffing and anti-pilling, wrinkling performance.
Summary of the invention
The object of the present invention is to provide a kind of through broadwise washing change in size-3% ~ 1.0%, anti-fluffing and anti-pilling >=3-4 level, the high-quality wide cut bamboo fiber machine fabric of COLOR FASTNESS >=4 grade and production method thereof.
Technical solution of the present invention is:
A kind of high-quality wide cut bamboo fiber machine fabric, is characterized in that: through broadwise washing change in size-3% ~ 1.0%, anti-fluffing and anti-pilling >=3-4 level, COLOR FASTNESS >=4 grade.
Woven fabric grey cloth specification is the one in following two kinds: the first is satin weave, and door width is 108 inches, yarn count is 60
s× 60
s, density is 133 × 130 pieces/inch; The second is satin bar tissue, and door width is 118 inches, yarn count is 40
s× 40
s, density is 173 × 80 pieces/inch.
A production method for high-quality wide cut bamboo fiber machine fabric, comprise singe, pre-treatment, dyeing, shiinkproof finish, anti-pilling finishing, machine shrunk, test package; Described dyeing is produced on Large Copacity dye jigger, contaminates the dye dosage (owf) of light blue product: Nowe clones red FN-2BL0.14%, Nowe clones yellow FN-2R0.029%, Nowe clones blue FN-R0.42%; The dye dosage (owf) of dye light yellow product: Nowe clones red FN-2BL0.047%, Nowe clones yellow FN-2R0.046%, Nowe clones blue FN-R0.074%.Dye gigging technique is: fabric enter cylinder → cold water together → add dyestuff to be warming up to glauber salt Cu Ran bis-road, 35 DEG C → upper dye two ~ tetra-road → add → add DEG C washing two roads, DEG C washing two road → 45, DEG C fixation two roads → cold wash two road → 75, soda ash 35 DEG C of fixation two road → 65.
During shiinkproof finish, consisting of of shiinkproof finish liquid:
ArkofixNZF60~90g/L
MgCl2·6H2O6~9g/L
NON IONIC SOFTNER V-1220g/L
All the other are water, and adjust pH to 4.0 ~ 4.5 with citric acid;
Technological process is for enter cloth by open width, shiinkproof finish liquid is rolled in two leachings two, liquid carrying rate 70%, 120 ~ 130 DEG C of loose formula dryings, needle plate on overfeeding 2% ~ 4%, eight lattice hot blasts bake, wherein the first ~ bis-lattice temperature 150 DEG C, three ~ eight lattice temperature 165 DEG C, two cylinder cooling cropping steps, the speed of a motor vehicle is 40 ~ 50m/min.
During anti-pilling finishing, consisting of of anti-pilling finishing liquid:
Anti-fluffing and anti-pilling auxiliary agent FK-83312 ~ 20g/L
Technological process is for enter cloth by open width, and two leachings two roll anti-pilling finishing liquid, liquid carrying rate 70%, needle plate on overfeeding 1.5% ~ 3%, 130 ~ 140 DEG C of dryings, and cooling cropping step, the speed of a motor vehicle is 40 ~ 50m/min.
During machine shrunk, the even dewing of fabric, moisture percentage 8% ~ 12%, rubber blanket bearing roller steam pressure 0.1 ~ 0.2Mpa, blanket cylinder steam pressure 0.1 ~ 0.2Mpa, control preshrinking rate 3% ~ 5%, cloth speed 40 ~ 50m/min.
Production technology of the present invention is simple, easy to operate, excellent product performance; Product washes change in size-3% ~ 1.0% through broadwise, anti-fluffing and anti-pilling >=3 grade, COLOR FASTNESS >=4 grade.
Below in conjunction with embodiment, the invention will be further described.
Detailed description of the invention
Embodiment 1:
Satin bar organizes that woven fabric grey cloth door width is 118 inches, yarn count is 40
s× 40
s, density is 173 × 80 pieces/inch;
A production method for high-quality wide cut bamboo fiber machine fabric, comprise singe, pre-treatment, dyeing, shiinkproof finish, anti-pilling finishing, machine shrunk, test package; Described dyeing is produced on Large Copacity dye jigger, contaminates the dye dosage (owf) of light blue product: Nowe clones red FN-2BL0.14%, Nowe clones yellow FN-2R0.029%, Nowe clones blue FN-R0.42%; Dye gigging technique is: fabric enter cylinder → cold water together → add dyestuff to be warming up to glauber salt Cu Ran bis-road, 35 DEG C → upper dye two ~ tetra-road → add → add DEG C washing two roads, DEG C washing two road → 45, DEG C fixation two roads → cold wash two road → 75, soda ash 35 DEG C of fixation two road → 65.
During shiinkproof finish, consisting of of shiinkproof finish liquid:
ArkofixNZF60~80g/L
MgCl2·6H2O6~8g/L
NON IONIC SOFTNER V-1220g/L
All the other are water, and adjust pH to 4.0 ~ 4.5 with citric acid;
Technological process is for enter cloth by open width, shiinkproof finish liquid is rolled in two leachings two, liquid carrying rate 70%, 120 ~ 130 DEG C of loose formula dryings, needle plate on overfeeding 2% ~ 4%, eight lattice hot blasts bake, wherein the first ~ bis-lattice temperature 150 DEG C, three ~ eight lattice temperature 165 DEG C, two cylinder cooling cropping steps, the speed of a motor vehicle is 40 ~ 50m/min.
During anti-pilling finishing, consisting of of anti-pilling finishing liquid:
Anti-fluffing and anti-pilling auxiliary agent FK-83312 ~ 16g/L
Technological process is for enter cloth by open width, and two leachings two roll anti-pilling finishing liquid, liquid carrying rate 70%, needle plate on overfeeding 1.5% ~ 3%, 130 ~ 140 DEG C of dryings, and cooling cropping step, the speed of a motor vehicle is 40 ~ 50m/min.
During machine shrunk, the even dewing of fabric, moisture percentage 8% ~ 10%, rubber blanket bearing roller steam pressure 0.1 ~ 0.2Mpa, blanket cylinder steam pressure 0.1 ~ 0.2Mpa, control preshrinking rate 3% ~ 4%, cloth speed 40 ~ 50m/min.
Product washing size changing rate-2.5%, anti-fluffing and anti-pilling 4 grades, every COLOR FASTNESS >=4 grade.
Embodiment 2:
Satin weave woven fabric grey cloth door width is 108 inches, yarn count is 60
s× 60
s, density is 133 × 130 pieces/inch;
A production method for high-quality wide cut bamboo fiber machine fabric, comprise singe, pre-treatment, dyeing, shiinkproof finish, anti-pilling finishing, machine shrunk, test package; Described dyeing is produced on Large Copacity dye jigger, the dye dosage (owf) of dye light yellow product: Nowe clones red FN-2BL0.047%, Nowe clones yellow FN-2R0.046%, Nowe clones blue FN-R0.074%.Dye gigging technique is: fabric enter cylinder → cold water together → add dyestuff to be warming up to glauber salt Cu Ran bis-road, 35 DEG C → upper dye two ~ tetra-road → add → add DEG C washing two roads, DEG C washing two road → 45, DEG C fixation two roads → cold wash two road → 75, soda ash 35 DEG C of fixation two road → 65.
During shiinkproof finish, consisting of of shiinkproof finish liquid:
ArkofixNZF70~90g/L
MgCl2·6H2O7~9g/L
NON IONIC SOFTNER V-1220g/L
All the other are water, and adjust pH to 4.0 ~ 4.5 with citric acid;
Technological process is for enter cloth by open width, shiinkproof finish liquid is rolled in two leachings two, liquid carrying rate 70%, 120 ~ 130 DEG C of loose formula dryings, needle plate on overfeeding 2% ~ 4%, eight lattice hot blasts bake, wherein the first ~ bis-lattice temperature 150 DEG C, three ~ eight lattice temperature 165 DEG C, two cylinder cooling cropping steps, the speed of a motor vehicle is 40 ~ 50m/min.
During anti-pilling finishing, consisting of of anti-pilling finishing liquid:
Anti-fluffing and anti-pilling auxiliary agent FK-83316 ~ 20g/L
Technological process is for enter cloth by open width, and two leachings two roll anti-pilling finishing liquid, liquid carrying rate 70%, needle plate on overfeeding 1.5% ~ 3%, 130 ~ 140 DEG C of dryings, and cooling cropping step, the speed of a motor vehicle is 40 ~ 50m/min.
During machine shrunk, the even dewing of fabric, moisture percentage 10% ~ 12%, rubber blanket bearing roller steam pressure 0.1 ~ 0.2Mpa, blanket cylinder steam pressure 0.1 ~ 0.2Mpa, control preshrinking rate 4% ~ 5%, cloth speed 40 ~ 50m/min.
Product washing size changing rate-2.7%, anti-fluffing and anti-pilling 4 grades, every COLOR FASTNESS >=4 grade.
Claims (6)
1. a high-quality wide cut bamboo fiber machine fabric, is characterized in that: anti-fluffing and anti-pilling >=3-4 level, is-3% ~ 1.0% through broadwise washing size changing rate, COLOR FASTNESS >=4 grade.
2. high-quality wide cut bamboo fiber machine fabric according to claim 1, it is characterized in that: wide cut woven fabric grey cloth specification is the one in following two kinds: the first is satin weave, door width is 108 inches, yarn count is 60
s× 60
s, density is 133 × 130 pieces/inch; The second is satin bar tissue, and door width is 118 inches, yarn count is 40
s× 40
s, density is 173 × 80 pieces/inch.
3. the production method of high-quality wide cut bamboo fiber machine fabric according to claim 1, comprises → pre-treatment → dyeing → shiinkproof finish → anti-pilling finishing → machine shrunk → test package of singing; It is characterized in that: during dyeing, adopt REACTIVE DYES jig dyeing method, contaminate the dye dosage of light blue product: Nowe clones red FN-2BL0.14%owf, Nowe clones yellow FN-2R0.029%owf, Nowe clones blue FN-R0.42%owf; The dye dosage of dye light yellow product: Nowe clones red FN-2BL0.047%owf, Nowe clones yellow FN-2R0.046%owf, Nowe clones blue FN-R0.074%owf; Dye gigging technique is: fabric enter cylinder → cold water together → add dyestuff to be warming up to glauber salt Cu Ran bis-road, 35 DEG C → upper dye two ~ tetra-road → add → add DEG C washing two roads, DEG C washing two road → 45, DEG C fixation two roads → cold wash two road → 75, soda ash 35 DEG C of fixation two road → 65.
4. the production method of high-quality wide cut bamboo fiber machine fabric according to claim 1, is characterized in that: during shiinkproof finish, consisting of of shiinkproof finish liquid:
ArkofixNZF60~80g/L
MgCl2·6H2O6~8g/L
NON IONIC SOFTNER V-1220g/L
All the other are water, and adjust pH to 4.0 ~ 4.5 with citric acid;
Cloth is entered by open width during shiinkproof finish, shiinkproof finish liquid is rolled in two leachings two, liquid carrying rate 70%, 120 ~ 130 DEG C of loose formula dryings, needle plate on overfeeding 2% ~ 4%, eight lattice hot blasts bake, wherein the first ~ bis-lattice temperature 150 DEG C, three ~ eight lattice temperature 165 DEG C, two cylinder cooling cropping steps, the speed of a motor vehicle is 40 ~ 50m/min.
5. the production method of high-quality wide cut bamboo fiber machine fabric according to claim 1, is characterized in that: during anti-pilling finishing, consisting of of anti-pilling finishing liquid:
Anti-fluffing and anti-pilling auxiliary agent FK-83312 ~ 20g/L
Enter cloth by open width during anti-pilling finishing, two leachings two roll anti-pilling finishing liquid, liquid carrying rate 70%, needle plate on overfeeding 1.5% ~ 3%, 130 ~ 140 DEG C of dryings, and cooling cropping step, the speed of a motor vehicle is 40 ~ 50m/min.
6. the production method of high-quality wide cut bamboo fiber machine fabric according to claim 1, it is characterized in that: during machine shrunk, the even dewing of fabric, moisture percentage 8% ~ 12%, rubber blanket bearing roller steam pressure 0.1 ~ 0.2Mpa, blanket cylinder steam pressure 0.1 ~ 0.2Mpa, controls preshrinking rate 3% ~ 5%, cloth speed 40 ~ 50m/min.
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CN201610828533.8A CN106283455A (en) | 2015-10-26 | 2015-10-26 | The production method of the high-quality width bamboo fiber machine fabric that anti-fluffing and anti-pilling performance is good |
CN201510697610.6A CN105177819B (en) | 2015-10-26 | 2015-10-26 | High-quality wide bamboo fiber woven fabric and production method thereof |
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CN201610828533.8A Pending CN106283455A (en) | 2015-10-26 | 2015-10-26 | The production method of the high-quality width bamboo fiber machine fabric that anti-fluffing and anti-pilling performance is good |
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Cited By (11)
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CN105735003A (en) * | 2016-03-07 | 2016-07-06 | 南通金仕达超微阻燃材料有限公司 | Colored light consistent cold pad-batch dyeing pure cotton wide fabric and production method thereof |
CN105780256A (en) * | 2016-04-06 | 2016-07-20 | 南通金仕达超微阻燃材料有限公司 | Pure-white modal wide pile fabric and production method thereof |
CN105780464A (en) * | 2016-04-07 | 2016-07-20 | 南通海汇科技发展有限公司 | Bamboo fiber bleaching woven fabric adhesive lining and production method thereof |
CN106087184A (en) * | 2016-08-25 | 2016-11-09 | 江苏大生集团有限公司 | High-strength super soft bio-based fiber healthy sleep man's textile fabric |
CN106283727A (en) * | 2016-08-10 | 2017-01-04 | 南通金仕达超微阻燃材料有限公司 | Anti-fluffing and anti-pilling Lyocell fibers wide cut woven fabric and production method thereof |
CN106939464A (en) * | 2017-05-05 | 2017-07-11 | 南通金仕达超微阻燃材料有限公司 | The wealthy width woven fabric of cotton-bamboo fiber blending and its production method |
CN107326595A (en) * | 2017-06-27 | 2017-11-07 | 南通金仕达超微阻燃材料有限公司 | The production method of the high pure cotton large red extra width woven fabric of wet rubbing fastness |
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