CN205046272U - Big jacquard fabric of three -dimensional relief (sculpture) - Google Patents
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- CN205046272U CN205046272U CN201520251796.8U CN201520251796U CN205046272U CN 205046272 U CN205046272 U CN 205046272U CN 201520251796 U CN201520251796 U CN 201520251796U CN 205046272 U CN205046272 U CN 205046272U
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- 239000004744 fabric Substances 0.000 title claims abstract description 44
- 239000000835 fiber Substances 0.000 claims abstract description 27
- 229920000728 polyester Polymers 0.000 claims abstract description 22
- 229920000742 Cotton Polymers 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 9
- 229920000433 Lyocell Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
- 239000002932 luster Substances 0.000 abstract description 8
- 238000009987 spinning Methods 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004043 dyeing Methods 0.000 description 4
- 210000002268 wool Anatomy 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000000675 fabric finishing Substances 0.000 description 2
- 238000009962 finishing (textile) Methods 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000012730 carminic acid Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
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- Woven Fabrics (AREA)
Abstract
本实用新型涉及一种立体浮雕大提花面料,属于家用纺织品面料领域。面料由经纱和纬纱按照大提花工艺交织而成,所述经纱是涤纶长丝,纬纱采用棉型短纤维,棉型短纤维是纯纺纱线或混纺纱线,涤纶长丝的细度为50D~300D,棉型短纤维是细度为21s~80s的单纱或32/2s~120/2s股线,所述涤纶长丝为有光涤纶长丝。该面料不仅光泽好,立体感强,具有真丝般细腻光泽,呈现丰富的装饰效果;而且布面光洁,悬垂感较强,触感较平实柔软,且面料抗起毛起球和抗缩水性能好。
The utility model relates to a three-dimensional embossed jacquard fabric, which belongs to the field of household textile fabrics. The fabric is made of warp and weft yarns interwoven according to jacquard technology. The warp yarns are polyester filaments, and the weft yarns are cotton-type staple fibers. Cotton-type staple fibers are pure spinning yarns or blended yarns. The fineness of polyester filaments is 50D ~300D, cotton-type staple fiber is a single yarn with a fineness of 21s~80s or a strand of 32/2s~120/2s, and the polyester filament is bright polyester filament. The fabric not only has good luster, strong three-dimensional sense, silk-like delicate luster, and rich decorative effects; it also has a smooth surface, strong drape, and a relatively flat and soft touch, and the fabric has good anti-pilling and anti-shrinkage properties.
Description
技术领域 technical field
本实用新型涉及一种立体浮雕大提花面料,属于家用纺织品面料领域。 The utility model relates to a three-dimensional embossed jacquard fabric, which belongs to the field of household textile fabrics.
背景技术 Background technique
目前,床上用品的面料大多以印花为主,提花面料的市场份额相对较少。但是提花面料装饰效果好,档次感更高,特别适合现有的时尚家居氛围。目前市面上的提花产品同质化严重,主要以真丝大提花,全棉大提花,全涤大提花,涤纶长丝或短纤与棉型纱线混纺或交织等常规面料为主。其中真丝大提花产品虽高档富贵,但是由于价格原因,市场份额较小;全棉大提花面料光泽性较弱,缺少丝绸般典雅华贵的感觉,设计相对单一;全涤大提花面料光泽虽强,但是档次感不高,舒适度差,不适宜做为床品;普通化纤与棉型纱线组合的面料种类繁多,差异化较小,而且普遍档次感不高,很难兼顾装饰性与舒适性统一,难以满足人们日常生活的需求。 At present, the fabrics of bedding are mostly printed, and the market share of jacquard fabrics is relatively small. However, the jacquard fabric has a good decorative effect and a higher sense of grade, which is especially suitable for the existing fashionable home atmosphere. At present, the jacquard products on the market are seriously homogeneous, mainly made of conventional fabrics such as silk jacquard, cotton jacquard, polyester jacquard, polyester filament or staple fiber and cotton yarn blended or interwoven. Among them, although silk jacquard products are high-end and rich, their market share is small due to price reasons; cotton jacquard fabrics have weak luster, lacking the feeling of silk-like elegance and luxury, and the design is relatively simple; polyester jacquard fabrics have strong luster, but However, the sense of grade is not high and the comfort is poor, so it is not suitable for bedding; the fabrics combined with ordinary chemical fibers and cotton yarns are of various types, the difference is small, and the general sense of grade is not high, so it is difficult to balance decoration and comfort Unified, it is difficult to meet the needs of people's daily life.
发明内容 Contents of the invention
本实用新型基于上述原因提供一种立体浮雕大提花面料,不仅光泽极佳,立体感强,具有真丝般细腻光泽,呈现丰富的装饰效果,满足高档次人群的家装需求;而且布面光洁,悬垂感较强,触感较平实柔软,且面料不起毛起球,不缩水,真正地提供了极佳的舒适度和丰富的装饰效果。 Based on the above reasons, the utility model provides a three-dimensional embossed jacquard fabric, which not only has excellent luster, strong three-dimensional sense, silk-like delicate luster, rich decorative effects, and meets the home decoration needs of high-end people; The texture is stronger, the touch is more flat and soft, and the fabric does not fluff and shrink, and it really provides excellent comfort and rich decorative effects.
一种立体浮雕大提花面料,由经纱和纬纱按照大提花工艺交织而成,所述经纱是涤纶长丝,纬纱采用棉型短纤维。 A three-dimensional embossed jacquard fabric is formed by interweaving warp yarns and weft yarns according to jacquard technology, the warp yarns are polyester filaments, and the weft yarns are cotton staple fibers.
所述的棉型短纤维是纯纺纱线或混纺纱线。 The cotton staple fiber is pure spinning yarn or blended yarn.
所述的涤纶长丝的细度为50D~300D。 The fineness of the polyester filament is 50D-300D.
所述的棉型短纤维是细度为选21s~80s的单纱或32/2s~120/2s股线。 The cotton staple fiber is a single yarn with a fineness of 21s to 80s or a strand of 32/2s to 120/2s.
所述涤纶长丝为有光涤纶长丝。 The polyester filaments are glossy polyester filaments.
所述的经纱或纬纱的颜色互不相同。 The colors of the warp or weft are different from each other.
所述面料的地组织结构采用5枚缎纹或8枚缎纹。 The ground structure of the fabric adopts 5 pieces of satin or 8 pieces of satin.
所述面料的经向密度为260~320根/英寸,纬向密度为50~130根/英寸。 The warp density of the fabric is 260-320 threads/inch, and the weft density is 50-130 threads/inch.
有益效果Beneficial effect
采用有光涤纶长丝与棉型短纤相互交织而成的面料,不仅光泽好,立体感强,装饰效果极佳,而且手感平实,柔软细腻。 The fabric made of lustrous polyester filament and cotton staple fiber is interwoven. It not only has good luster, strong three-dimensional effect, excellent decorative effect, but also has a flat, soft and delicate feel.
运用大提花组织,通过组织结构的设计,并通过设计差异较大的经纬纱细度和密度来呈现面料的整理立体浮雕效果。 Using the jacquard weave, through the design of the weave structure, and through the design of warp and weft yarns with large differences in fineness and density, the three-dimensional relief effect of fabric finishing is presented.
利用白纱和色纱综合搭配使用,实现面料外观的炫彩立体效果,达到面料整体美观艺术性以及实用舒适性的完美统一。 The combination of white yarn and colored yarn can realize the colorful and three-dimensional effect of the appearance of the fabric, and achieve the perfect unity of the overall aesthetics, artistry, practicality and comfort of the fabric.
附图说明 Description of drawings
图1是实施例1的地组织图 Fig. 1 is the ground tissue diagram of embodiment 1
图2是实施例2的地组织图 Fig. 2 is the ground organization chart of embodiment 2
横向较粗纱线为经纱,纵向较细纱线为纬纱,黑色为经组织点,白色为纬组织点。 The thicker yarn in the horizontal direction is the warp yarn, the thinner yarn in the vertical direction is the weft yarn, the black is the warp point, and the white is the weft point.
具体实施方式 detailed description
下面通过具体实施方式对实用新型作进一步详细说明。但本领域技术人员将会理解,下列实施例仅用于说明本实用新型,而不应视为限定本实用新型的范围。实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件(例如参考沈兰萍著的《织物结构与设计》,中国纺织出版社,2005)或者按照产品说明书进行。 The utility model is described in further detail below through specific embodiments. But those skilled in the art will understand that the following examples are only used to illustrate the utility model, and should not be considered as limiting the scope of the utility model. Those who do not indicate specific techniques or conditions in the embodiments, follow the techniques or conditions described in documents in this field (for example, refer to "Fabric Structure and Design" written by Shen Lanping, China Textile Press, 2005) or carry out according to the product specification.
本发明中棉型短纤维是按照纺织领域的惯用术语。化学产品被切成几厘米或几十厘米的长度,这种长度的纤维称为短纤维。短纤维按长度的不同,可分为棉型,毛型,中长型短纤维。1、棉型短纤维:长度为25~38mm,纤维较细,类似棉花,主要用于棉混纺,如用棉型聚酯短纤于棉混纺,称为“涤锦”织物。2、毛型短纤维:长度为70~150mm,纤维较粗,类似羊毛。主要用于与羊毛混纺,如“毛涤”织物。3、中长短纤维:长度为51~76mm,纤维介于毛型和棉型之间。 In the present invention, the cotton-type staple fiber is a customary term in the textile field. Chemical products are cut into lengths of several centimeters or tens of centimeters, and fibers of this length are called staple fibers. Staple fibers can be divided into cotton-type, wool-type, and medium-length staple fibers according to their lengths. 1. Cotton-type staple fiber: the length is 25-38mm, the fiber is thinner, similar to cotton, mainly used for cotton blending, such as cotton-type polyester staple fiber and cotton blending, called "polyester-nylon" fabric. 2. Wool-type short fiber: the length is 70-150mm, the fiber is thicker, similar to wool. It is mainly used for blending with wool, such as "wool polyester" fabric. 3. Medium and long short fibers: the length is 51-76mm, and the fibers are between wool type and cotton type.
以下实施例中采用的纱线如下:有光涤纶长丝的细度为50D~300D,所述的棉型短纤纯纺纱线或混纺纱线选用21s~80s的单纱或32/2s~120/2s股线。采用有光涤纶长丝与棉型短纤相互交织而成的面料,不仅光泽好,立体感强,装饰效果极佳,而且手感平实,柔软细腻。所述的涤纶长丝是指由聚对苯二甲酸乙二醇酯(PET)经纺丝和后处理制成的纤维,在纺织过程中,纤维在纺丝过程中的长度为1000米以上,长丝卷绕成团。 The yarns used in the following examples are as follows: the fineness of bright polyester filaments is 50D to 300D, and the cotton-type staple fiber pure spinning yarn or blended yarn is selected from single yarns of 21s to 80s or 32/2s to 120/2s strands. The fabric made of lustrous polyester filament and cotton staple fiber is interwoven. It not only has good luster, strong three-dimensional effect, excellent decorative effect, but also has a flat, soft and delicate feel. The polyester filament refers to the fiber made of polyethylene terephthalate (PET) through spinning and post-treatment. In the weaving process, the length of the fiber in the spinning process is more than 1000 meters. The filaments are coiled into balls.
组织结构:所述立体浮雕大提花面料,运用大提花工艺进行织造,地组织结构采用5枚缎纹或8枚缎纹,面料的经向密度为260~320根/英寸,纬向密度为:50~130根/英寸。运用大提花组织,通过组织结构的设计,并通过设计差异较大的经纬纱细度和密度来呈现面料的整理立体浮雕效果,较高的经密,保证面料的紧度,一方面保证面料的舒适柔软手感,另一方面也能提高面料的抗起毛起球性能和缩水率。 Weave structure: the three-dimensional embossed jacquard fabric is woven by jacquard technology, the ground structure adopts 5 satin patterns or 8 satin patterns, the warp density of the fabric is 260-320 pieces/inch, and the weft density is: 50~130 pieces/inch. Using jacquard weave, through the design of the weave structure, and through the design of warp and weft yarn fineness and density with large differences to present the three-dimensional relief effect of the fabric finishing, high warp density, to ensure the tightness of the fabric, on the one hand to ensure the fabric Comfortable and soft feel, on the other hand, it can also improve the anti-pilling performance and shrinkage rate of the fabric.
织造工艺流程:加捻整经→穿综→穿筘→织造→验布→落布,坯布在进口剑杆大提花织机上织造而成。 Weaving process flow: twisting and warping → drawing in healds → reeding → weaving → cloth inspection → falling cloth, gray cloth is woven on imported rapier jacquard looms.
染整工艺流程:退卷、缝头→坯布预定型→烘干→前处理→机缸去毛→机缸染色→脱水→开幅→成品定型→成品检验。 Dyeing and finishing process: unwinding, seaming → pre-setting of gray cloth → drying → pre-treatment → machine cylinder hair removal → machine cylinder dyeing → dehydration → opening width → finished product shaping → finished product inspection.
其中,染整工艺条件如下: Among them, the dyeing and finishing process conditions are as follows:
预定型:温度180℃,车速:35~45m/min Pre-molding: temperature 180°C, speed: 35-45m/min
前处理工艺:液碱5g/L(30%) Pretreatment process: liquid caustic soda 5g/L (30%)
双氧水3g/L Hydrogen peroxide 3g/L
退浆剂1g/L Desizing agent 1g/L
除油剂1g/L Degreaser 1g/L
鳌合分散剂0.5g/L Chelating dispersant 0.5g/L
工艺步骤及参数:在40℃时,加入助剂,以1.5℃/min的速度升温至120℃,保持40min,再以2℃/min的速度降温到80℃。 Process steps and parameters: At 40°C, add additives, raise the temperature to 120°C at a rate of 1.5°C/min, keep it for 40 minutes, and then cool down to 80°C at a rate of 2°C/min.
机缸染色工艺: Cylinder dyeing process:
中性抛光酶TF161L1g/L Neutral polishing enzyme TF161L1g/L
高温匀染剂215A0.5g/L High temperature leveling agent 215A0.5g/L
醋酸0.5g/L Acetic acid 0.5g/L
元明粉1g/L Yuanming powder 1g/L
分散染料0.5% Disperse dye 0.5%
活性染料4%(元明粉2g/L,纯碱2g/L) Reactive dye 4% (yuanming powder 2g/L, soda ash 2g/L)
温度*时间130℃*30min Temperature*time 130℃*30min
实施例1Example 1
经纱采用75D有光涤纶长丝,纬纱采用32/2s棉/莫代尔50/50,地组织采用5枚3飞经面缎纹。 The warp is made of 75D glossy polyester filament, the weft is made of 32/2s cotton/modal 50/50, and the ground weave is 5 pieces of 3-flying satin.
面料规格为75D有光涤纶长丝*32/2s棉/莫代尔50/50/264*58,上机门幅为118英寸。所染颜色为胭脂红。 The fabric specification is 75D glossy polyester filament *32/2s cotton/modal 50/50/264*58, and the door width on the machine is 118 inches. The dyed color is carmine.
面料抗起毛起球为4~5级,经向缩水率0.8%,纬向缩水率0.9%。 The anti-pilling of the fabric is grade 4-5, the warp shrinkage rate is 0.8%, and the weft shrinkage rate is 0.9%.
实施例2Example 2
经纱采用50D有光涤纶长丝,纬纱采用60s棉/天丝80/20,地组织采用8枚5飞经面缎纹。 The warp is made of 50D glossy polyester filament, the weft is made of 60s cotton/Tencel 80/20, and the ground weave is made of 8 pieces of 5-flying satin.
面料规格为50D有光涤纶长丝*60s棉/天丝80/20/320*100,上机门幅为118英寸。所染颜色为暖灰粉。 The fabric specification is 50D glossy polyester filament*60s cotton/tencel 80/20/320*100, and the door width on the machine is 118 inches. The dyed color is warm gray pink.
面料抗起毛起球为4~5级,经向缩水率0.7%,纬向缩水率0.7%。 The anti-pilling of the fabric is grade 4-5, the warp shrinkage rate is 0.7%, and the weft shrinkage rate is 0.7%.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107574530A (en) * | 2017-09-18 | 2018-01-12 | 魏桥纺织股份有限公司 | The color-woven fabric and its weaving process that a kind of polyester fiber interweaves with cotton fiber |
| CN107574531A (en) * | 2017-09-18 | 2018-01-12 | 魏桥纺织股份有限公司 | The illusion-colour series fabric and its weaving process that a kind of polyester fiber interweaves with cotton fiber |
| CN108308731A (en) * | 2018-03-22 | 2018-07-24 | 江苏工程职业技术学院 | A kind of production technology of copper ion modified polyester staple fiber socks |
| CN115637524A (en) * | 2022-09-09 | 2023-01-24 | 青岛莫特斯家居用品有限公司 | Home textile fabric with 3D multicolor embossment effect |
-
2015
- 2015-04-23 CN CN201520251796.8U patent/CN205046272U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107574530A (en) * | 2017-09-18 | 2018-01-12 | 魏桥纺织股份有限公司 | The color-woven fabric and its weaving process that a kind of polyester fiber interweaves with cotton fiber |
| CN107574531A (en) * | 2017-09-18 | 2018-01-12 | 魏桥纺织股份有限公司 | The illusion-colour series fabric and its weaving process that a kind of polyester fiber interweaves with cotton fiber |
| CN108308731A (en) * | 2018-03-22 | 2018-07-24 | 江苏工程职业技术学院 | A kind of production technology of copper ion modified polyester staple fiber socks |
| CN115637524A (en) * | 2022-09-09 | 2023-01-24 | 青岛莫特斯家居用品有限公司 | Home textile fabric with 3D multicolor embossment effect |
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