CN105173749A - Special-shaped cigarette stacking device and stacking method - Google Patents
Special-shaped cigarette stacking device and stacking method Download PDFInfo
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- CN105173749A CN105173749A CN201510531642.9A CN201510531642A CN105173749A CN 105173749 A CN105173749 A CN 105173749A CN 201510531642 A CN201510531642 A CN 201510531642A CN 105173749 A CN105173749 A CN 105173749A
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Abstract
The invention discloses a special-shaped cigarette stacking device and a stacking method. The device comprises a bracket (1), wherein a detection conveying device (2) is arranged on the bracket (1); a grabbing device is arranged above the detection conveying device (2); a push device (3) is arranged below the detection conveying device (2); a stacking unit (4) is arranged beside the push device (3); the detection conveying device (2) comprises a conveying belt (5); a projection area (6) is arranged on the conveying belt (5); a stacking waiting area (7) is arranged beside the projection area (6); and a projection camera (8) is arranged in the projection area (6). The device has the characteristics of reducing the labor intensity, improving the production efficiency and reducing the labor cost.
Description
Technical field
The present invention relates to a kind of palletizing apparatus and palletizing method of production of cigarettes field, particularly a kind of special-shaped cigarette palletizing apparatus and palletizing method.
Background technology
Carry out to the cigarette of an order operation that code folds packing and binding in production of cigarettes field at present, mainly by manually operating, mainly there is following shortcoming in this operation: 1) use manual operation, its labour intensity is large; 2) use manual operation, because piling work capacity is large, the problem that production efficiency is low will certainly be caused; 3) use manual operation, production requirement be reached, ensure production efficiency, will operator be increased, thus add cost of labor.
Summary of the invention
The object of the invention is to, a kind of special-shaped cigarette palletizing apparatus and palletizing method are provided.The present invention has, and reduces labour intensity, enhances productivity and reduces the feature of cost of labor.
Technical scheme of the present invention: a kind of special-shaped cigarette palletizing apparatus, comprise support, support is provided with detection conveyer, detects above conveyer and is provided with grabbing device, detects below conveyer and is provided with pusher, and pusher is other is provided with stackable unit; Described detection conveyer comprises belt conveyor, and belt conveyor is provided with view field, and view field is other is provided with region to be palletized; Described place of view field is provided with projection video camera.
In aforesaid special-shaped cigarette palletizing apparatus, described grabbing device is spider manipulator; Described stackable unit comprises fixed mount, and the both sides of fixed mount are equipped with guide plate, and guide plate is other is provided with packaging platform, guide plate is provided with the lifting axis of guide, be provided with piling platform between two guide plates, the both sides of piling platform are equipped with orienting sleeve, and orienting sleeve is connected with the lifting axis of guide; Described fixed mount is also provided with driven sprocket, and driven sprocket is connected with drive sprocket through chain, and drive sprocket is connected with engine installation through imput shaft; A side chain of described chain is connected with piling platform.
In aforesaid special-shaped cigarette palletizing apparatus, described pusher comprises propelling movement pedestal, and the both sides pushing pedestal are equipped with guide holder, are provided with propelling movement cylinder between two guide holders, pushes cylinder and is connected with pushing plate; Described guide holder is connected with pushing plate through pushing the axis of guide.
Aforesaid special-shaped cigarette palletizing apparatus palletizing method used is:
A, special-shaped cigarette are transported on the belt conveyor of detection conveyer, and in the view field through belt conveyor, the area of conter of projection video camera to each special-shaped cigarette of view field gathers, and after collection, special-shaped cigarette is transported to region to be palletized;
B, grabbing device carry out crawl sequence according to the area of conter of each special-shaped cigarette gathered, and the sequencing of crawl is, the order descending by area of conter captures, and the special-shaped cigarette code of crawl is stacked in stackable unit;
After c, code have been folded, shift next station onto through pusher and carry out next station manipulation.
More preferably, in the palletizing method that aforesaid special-shaped cigarette palletizing apparatus is used, described step b is, spider manipulator carries out crawl sequence according to the area of conter of each special-shaped cigarette gathered, the sequencing captured is, the order descending by area of conter captures, the special-shaped cigarette code captured is stacked on piling platform, the special-shaped cigarette of the same projection area that spider manipulator captures is deposited in one deck, when the crawl of same projection area is complete, engine installation starts, drive sprocket is driven to rotate through imput shaft, drive sprocket drives chain movement, the side chain be connected with piling platform drives piling platform along being elevated the distance that the axis of guide moves down a special-shaped cigarette height, after having moved down, the special-shaped cigarette code that spider manipulator continues to capture area of conter relatively little is stacked on the special-shaped cigarette of last layer, circulation aforesaid operations like this, fold until complete code.
In the palletizing method that aforesaid special-shaped cigarette palletizing apparatus is used, described step c is, after code has been folded, piling platform drops to the position concordant with packaging platform, propelling movement cylinder starts, and promotes the special-shaped cigarette that code folded by pushing plate and release on packaging platform along pushing the axis of guide, carries out packing operation.
Compared with prior art, the present invention, by arranging detection conveyer on support, detects above conveyer and arranges grabbing device, detects below conveyer and arranges pusher, and pusher is other arranges stackable unit; When piling, the projection video camera of view field first gathers the area of conter of each special-shaped cigarette, presses the descending order of area of conter afterwards and captures, and be stacked on piling stackable unit completing special-shaped cigarette; By said structure, effectively instead of hand stowage, greatly reduce the labour intensity of workman.The present invention by when piling, when one deck abnormity cigarette is stacking complete after, piling platform can move down the distance of a special-shaped cigarette height; This structure, effectively shorten the stroke that grabbing device is vertically mentioned, greatly optimize the working process of grabbing device, shorten the crawl time, thus substantially increase piling efficiency, meanwhile, use spider manipulator as grabbing device in the present invention, spider manipulator has the high feature of crawl efficiency, further improves piling efficiency of the present invention by this structure.When using of the present invention, the piling efficiency of abnormity cigarette is about 4500/hour, and artificial piling efficiency is: 3 people piling simultaneously, about 2000 altogether per hour, can obtain thus, use the present invention, alternative at least 6 workmans operate simultaneously, thus effectively reduce cost of labor.The present invention is by the size of special-shaped cigarette area of conter, confirm the sequencing captured, make the first code that also area of conter is large be stacked in lower floor, such stacked in multi-layers becomes a similar triangle (lower large little), thus make stacking piling more stable, be not easy to topple over; Improve the present invention's reliability operationally and the continuity of work by this setting, work efficiency of the present invention is further ensured.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is main TV structure schematic diagram of the present invention;
Fig. 3 is the left TV structure schematic diagram of stackable unit;
Fig. 4 is the structural representation detecting conveyer
Fig. 5 is the structural representation at the A place of Fig. 1.
Being labeled as in accompanying drawing: 1-support, 2-detects conveyer, 3-pusher, 4-stackable unit, 5-belt conveyor, 6-view field, 7-region to be palletized, 8-projects video camera, 9-spider manipulator, 10-fixed mount, 11-guide plate, 12-is elevated the axis of guide, 13-piling platform, 14-orienting sleeve, 15-driven sprocket, 16-chain, 17-drive sprocket, 18-imput shaft, 19-engine installation, 20-packaging platform, 21-pedestal, 22-guide holder, 23-pushes cylinder, 24-pushing plate, and 25-pushes the axis of guide.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation limited the present invention.
Embodiment 1.A kind of special-shaped cigarette palletizing apparatus, forms as Figure 1-5, comprises support 1, and support 1 is provided with and detects conveyer 2, detects above conveyer 2 and is provided with grabbing device, detects below conveyer 2 and is provided with pusher 3, and pusher 3 is other is provided with stackable unit 4; Described detection conveyer 2 comprises belt conveyor 5, and belt conveyor 5 is provided with view field 6, and view field 6 is other is provided with region 7 to be palletized; Described place of view field 6 is provided with projection video camera 8.
Aforesaid special-shaped cigarette palletizing apparatus palletizing method used is:
A, special-shaped cigarette are transported on the belt conveyor 5 of detection conveyer 2, and when the view field 6 of belt conveyor 5, the area of conter of projection video camera 8 to each special-shaped cigarette of view field 6 gathers, and after collection, special-shaped cigarette is transported to region 7 to be palletized;
B, grabbing device carry out crawl sequence according to the area of conter of each special-shaped cigarette gathered, and the sequencing of crawl is, the order descending by area of conter captures, and the special-shaped cigarette code of crawl is stacked in stackable unit 4;
After c, code have been folded, shift next station onto through pusher 3 and carry out next station manipulation.
Embodiment 2.A kind of special-shaped cigarette palletizing apparatus, forms as Figure 1-5, comprises support 1, and support 1 is provided with and detects conveyer 2, detects above conveyer 2 and is provided with grabbing device, detects below conveyer 2 and is provided with pusher 3, and pusher 3 is other is provided with stackable unit 4; Described detection conveyer 2 comprises belt conveyor 5, and belt conveyor 5 is provided with view field 6, and view field 6 is other is provided with region 7 to be palletized; Described place of view field 6 is provided with projection video camera 8.
Aforesaid grabbing device is spider manipulator 9; Described stackable unit 4 comprises fixed mount 10, the both sides of fixed mount 10 are equipped with guide plate 11, guide plate 11 is other is provided with packaging platform 20, guide plate 11 is provided with the lifting axis of guide 12, piling platform 13 is provided with between two guide plates 11, the both sides of piling platform 13 are equipped with orienting sleeve 14, and orienting sleeve 14 is connected with the lifting axis of guide 12; Described fixed mount 10 is also provided with driven sprocket 15, and driven sprocket 15 is connected with drive sprocket 17 through chain 16, and drive sprocket 17 is connected with engine installation 19 through imput shaft 18; A side chain of described chain 16 is connected with piling platform 13, and another side chain, through piling platform 13, piling platform 13 has bit-avoiding slot and avoids this side chain (as shown in Figure 5).Orienting sleeve 14 and the lifting axis of guide 12 sliding block joint being set, making piling platform 13 more steady when being elevated.
Aforesaid pusher 3 comprises propelling movement pedestal 21, and the both sides pushing pedestal 21 are equipped with guide holder 22, is provided with and pushes cylinder 23 between two guide holders 22, pushes cylinder 23 and is connected with pushing plate 24; Described guide holder 22 is connected with pushing plate 24 through pushing the axis of guide 25.
Aforesaid special-shaped cigarette palletizing apparatus palletizing method used is:
A, special-shaped cigarette are transported on the belt conveyor 5 of detection conveyer 2, and when the view field 6 of belt conveyor 5, the area of conter of projection video camera 8 to each special-shaped cigarette of view field 6 gathers, and after collection, special-shaped cigarette is transported to region 7 to be palletized;
B, spider manipulator 9 carries out crawl sequence according to the area of conter of each special-shaped cigarette gathered, the sequencing captured is, the order descending by area of conter captures, the special-shaped cigarette code captured is stacked on piling platform 13, the special-shaped cigarette of the same projection area that spider manipulator 9 captures is deposited in one deck, when the crawl of same projection area is complete, engine installation 19 starts, drive sprocket 17 is driven to rotate through imput shaft 18, drive sprocket 17 drives chain 16 to move, the side chain be connected with piling platform 13 drives piling platform 13 along the distance being elevated the axis of guide 12 and moving down a special-shaped cigarette height, after having moved down, the special-shaped cigarette code that spider manipulator 9 continues to capture area of conter relatively little is stacked on the special-shaped cigarette of last layer, circulation aforesaid operations like this, fold until complete code.
After c, code have been folded, piling platform 13 drops to the position concordant with packaging platform 20, pushes cylinder 23 and starts, and promotes the special-shaped cigarette that code folded by pushing plate 24 and release on packaging platform 20 along pushing the axis of guide 25, carry out packing operation, piling platform 13 resets and waits for next palletization operations afterwards.
Claims (6)
1. a special-shaped cigarette palletizing apparatus, it is characterized in that: comprise support (1), support (1) is provided with and detects conveyer (2), detect conveyer (2) top and be provided with grabbing device, detect conveyer (2) below and be provided with pusher (3), pusher (3) is other is provided with stackable unit (4); Described detection conveyer (2) comprises belt conveyor (5), and belt conveyor (5) is provided with view field (6), and view field (6) is other is provided with region to be palletized (7); Described view field (6) place is provided with projection video camera (8).
2. special-shaped cigarette palletizing apparatus according to claim 1, is characterized in that: described grabbing device is spider manipulator (9); Described stackable unit (4) comprises fixed mount (10), the both sides of fixed mount (10) are equipped with guide plate (11), guide plate (11) is other is provided with packaging platform (20), guide plate (11) is provided with the lifting axis of guide (12), piling platform (13) is provided with between two guide plates (11), the both sides of piling platform (13) are equipped with orienting sleeve (14), and orienting sleeve (14) is connected with the lifting axis of guide (12); Described fixed mount (10) is also provided with driven sprocket (15), and driven sprocket (15) is connected with drive sprocket (17) through chain (16), and drive sprocket (17) is connected with engine installation (19) through imput shaft (18); A side chain of described chain (16) is connected with piling platform (13).
3. special-shaped cigarette palletizing apparatus according to claim 1 and 2, it is characterized in that: described pusher (3) comprises propelling movement pedestal (21), the both sides pushing pedestal (21) are equipped with guide holder (22), be provided with between two guide holders (22) and push cylinder (23), push cylinder (23) and be connected with pushing plate (24); Described guide holder (22) is connected with pushing plate (24) through pushing the axis of guide (25).
4. the palletizing method that the special-shaped cigarette palletizing apparatus as described in any one of claim 1-3 is used, is characterized in that: carry out in the steps below:
A, special-shaped cigarette are transported on the belt conveyor (5) of detection conveyer (2), when view field (6) of belt conveyor (5), the area of conter of projection video camera (8) to each special-shaped cigarette of view field (6) gathers, after collection, special-shaped cigarette is transported to region to be palletized (7);
B, grabbing device carry out crawl sequence according to the area of conter of each special-shaped cigarette gathered, and the sequencing of crawl is, the order descending by area of conter captures, and the special-shaped cigarette code of crawl is stacked in stackable unit (4);
After c, code have been folded, shift next station onto through pusher (3) and carry out next station manipulation.
5. the palletizing method that special-shaped cigarette palletizing apparatus as claimed in claim 4 is used, it is characterized in that: described step b is, spider manipulator (9) carries out crawl sequence according to the area of conter of each special-shaped cigarette gathered, the sequencing captured is, the order descending by area of conter captures, the special-shaped cigarette code captured is stacked on piling platform (13), the special-shaped cigarette of the same projection area that spider manipulator (9) captures is deposited in one deck, when the crawl of same projection area is complete, engine installation (19) starts, drive sprocket (17) is driven to rotate through imput shaft (18), drive sprocket (17) drives chain (16) motion, the side chain be connected with piling platform (13) drives piling platform (13) along being elevated the distance that the axis of guide (12) moves down a special-shaped cigarette height, after having moved down, the special-shaped cigarette code that spider manipulator (9) continues to capture area of conter relatively little is stacked on the special-shaped cigarette of last layer, circulation aforesaid operations like this, fold until complete code.
6. the palletizing method that special-shaped cigarette palletizing apparatus as claimed in claim 5 is used, it is characterized in that: described step c is, after code has been folded, piling platform (13) drops to the position concordant with packaging platform (20), push cylinder (23) to start, and promote the special-shaped cigarette that code folded by pushing plate (24) and release to packaging platform (20) along pushing the axis of guide (25), carry out packing operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510531642.9A CN105173749B (en) | 2015-08-27 | 2015-08-27 | A kind of special-shaped cigarette palletizing apparatus and palletizing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510531642.9A CN105173749B (en) | 2015-08-27 | 2015-08-27 | A kind of special-shaped cigarette palletizing apparatus and palletizing method |
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| CN105173749A true CN105173749A (en) | 2015-12-23 |
| CN105173749B CN105173749B (en) | 2017-09-26 |
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Cited By (7)
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| CN106406142A (en) * | 2016-10-10 | 2017-02-15 | 贵州慧联科技有限公司 | Cigarette palletizing control method and system |
| CN106429430A (en) * | 2016-10-12 | 2017-02-22 | 颐中(青岛)烟草机械有限公司 | Special-shaped cigarette stacking device |
| CN108082944A (en) * | 2017-12-21 | 2018-05-29 | 深圳市鸿益达供应链科技有限公司 | Portable palletizing system |
| CN108357717A (en) * | 2018-04-12 | 2018-08-03 | 泉州市科盛包装机械有限公司 | A kind of abnormity cigarette conveying and stacking device |
| CN108706339A (en) * | 2018-07-23 | 2018-10-26 | 贵州慧联科技有限公司 | A kind of irregular bar cigarette grabbing device and grasping means |
| CN109625999A (en) * | 2018-12-12 | 2019-04-16 | 合肥动联自动化科技有限公司 | A kind of stacking machine grasping mechanism that weight shelf-stability can be improved |
| CN114572698A (en) * | 2022-03-21 | 2022-06-03 | 上海道简机电科技有限公司 | Automatic tobacco bale stacking equipment |
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